Residual Strength and Fatigue Lifetime of ... - Solid Mechanics

Residual Strength and Fatigue Lifetime of ... - Solid Mechanics Residual Strength and Fatigue Lifetime of ... - Solid Mechanics

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Table 3.4: Parameters in the face/core interface fracture toughness function, Equation (3.14). Core GIC (J/m 2 ) Average fit GIC (J/m 2 ) Lower bound GIC (J/m 2 ) Upper bound k H130 450 280 620 0.45 H250 500 350 660 0.55 PMI 115 80 150 0.55 Figure 3.6 illustrates the typical crack path observed in the MMB specimens with PMI core. As it is seen, the crack grows below resin-rich cells in the core for all measured mode-mixities. Figure 3.6: Crack path for an MMB specimen with PMI core. For specimens with H130 core and mode-mixity phase angle of 0° >> -20°, the crack path was located below the face/core interface, see Figure 3.7. However, for the mode-mixity phase angle of -25° >> -65°, as shown in Figure 3.8, the crack path was in the actual face/core interface. As mentioned earlier, a toughening mechanism due to the increased negative mode-mixity is observed in this core material as well. This trend in the fracture toughness vs. mode-mixity was previously reported for other debonded sandwich materials tested at controlled mode-mixities, see Berggreen et al. (2005). Figure 3.7: Crack path for an MMB specimen with H130 core below the face/ core interface. 48

Figure 3.8: Crack path for an MMB specimen with H130 core in the face/core interface. For specimens with H250 core, the crack propagated in the interface for all measured modemixities as shown in Figure 3.9. In these specimens the fracture toughness increased with increasing magnitude of the negative mode-mixity phase angle at the crack tip similar to the specimens with PMI and H130 cores. Additionally, it was observed that in longer crack lengths (4mm), fibre bridging started to emerge, which can be attributed to the CSM layer placed in the face/core interface during the manufacturing process of the MMB specimens. The fibre bridging enhances the fracture toughness by creating a large fracture process zone and, thus, the modemixity might lose its validity. Since the fracture experiments are focused on fracture initiation and not propagation, no analysis for fibre bridging is presented in this study. 3.4 Panel Tests Figure 3.9: Crack path for an MMB specimen with H250 core. Figure 3.10 shows the test rig designed to introduce a uniform in-plane compressive load to the edges of either plane or singly curved sandwich panels. The test rig was inserted into a four- column Instron 8508 servo-hydraulic testing machine with a maximum capacity of 5 MN. However, a 1 kN Instron load cell was used for the tests to increase the accuracy of the load measurements. A 4 Mpix Digital Image Correlation (DIC) measurement system (ARAMIS 4M) 49

Table 3.4: Parameters in the face/core interface fracture toughness function, Equation (3.14).<br />

Core<br />

GIC (J/m 2 )<br />

Average fit<br />

GIC (J/m 2 )<br />

Lower bound<br />

GIC (J/m 2 )<br />

Upper bound<br />

k<br />

H130 450 280 620 0.45<br />

H250 500 350 660 0.55<br />

PMI 115 80 150 0.55<br />

Figure 3.6 illustrates the typical crack path observed in the MMB specimens with PMI core. As it<br />

is seen, the crack grows below resin-rich cells in the core for all measured mode-mixities.<br />

Figure 3.6: Crack path for an MMB specimen with PMI core.<br />

For specimens with H130 core <strong>and</strong> mode-mixity phase angle <strong>of</strong> 0° >> -20°, the crack path was<br />

located below the face/core interface, see Figure 3.7. However, for the mode-mixity phase angle<br />

<strong>of</strong> -25° >> -65°, as shown in Figure 3.8, the crack path was in the actual face/core interface. As<br />

mentioned earlier, a toughening mechanism due to the increased negative mode-mixity is<br />

observed in this core material as well. This trend in the fracture toughness vs. mode-mixity was<br />

previously reported for other debonded s<strong>and</strong>wich materials tested at controlled mode-mixities,<br />

see Berggreen et al. (2005).<br />

Figure 3.7: Crack path for an MMB specimen with H130 core below the face/ core interface.<br />

48

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