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Residual Strength and Fatigue Lifetime of ... - Solid Mechanics

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clamped approximately 5–10 mm from the crack tip to limit the crack extension <strong>and</strong> ensure a<br />

straight crack front during pre-cracking. The upper debonded face sheet was loaded using a<br />

sinusoidal cyclic loading with a load ratio <strong>of</strong> R=0.1 <strong>and</strong> frequency <strong>of</strong> 2 Hz. A maximum <strong>of</strong> 50-<br />

60% <strong>of</strong> the static crack initiation load was applied during the pre-cracking as the maximum<br />

fatigue load to the specimens to avoid large crack increments. During the pre-cracking the crack<br />

always kinked either to the face sheet or to the core. This can be attributed to the tougher<br />

face/core interface compared to the core <strong>and</strong> face sheet. As to the face sheets it is believed that<br />

the main reason for this is the polyester resin used as the matrix, making the face sheets less<br />

tough than the interface <strong>and</strong> prone to matrix cracking. To prevent the crack from kinking into the<br />

face sheet <strong>and</strong> resulting fibre bridging, a downward force is applied to the lower debonded part<br />

<strong>of</strong> the MMB specimens (core+ lower face sheet) by using a screw type configuration as shown in<br />

Figure 5.24. This small force provokes the crack to kink into the core from the interface by<br />

creating shear forces at the crack tip as shown in Figure 5.25. The crack location <strong>and</strong> growth was<br />

observed continuously using a calliper with an accuracy <strong>of</strong> ±0.05 mm during the cyclic loading.<br />

The pre-cracking was stopped after 5-10 mm <strong>of</strong> crack growth. During pre-cracking the<br />

predefined face/core debond kinked into the core in most <strong>of</strong> the specimens. However, in few<br />

specimens with H100 core the debond kinked into the face sheet <strong>and</strong> the specimens were<br />

discarded, see Figure 5.26.<br />

a<br />

<strong>Fatigue</strong> load<br />

Downward load<br />

a<br />

Figure 5.24: Pre-cracking test setup.<br />

107

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