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Evaluation of Plastic Waste Management in Thailand Using Material ...

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Vacuum form<strong>in</strong>g: A vacuum is formed between the mold cavity and the<br />

thermoplastic sheet. The vacuum pressure (typically 14 psi) forces the<br />

sheet to conform to the mold and form the part shape. Figure 2.7 shows<br />

the vacuum form<strong>in</strong>g method.<br />

Figure 2.7 Vacuum form<strong>in</strong>g (CUSTOMPART.NET, 2013)<br />

Pressure form<strong>in</strong>g: In addition to utiliz<strong>in</strong>g a vacuum underneath the<br />

sheet, air pressure (typically 50 psi, but up to 100 psi) is applied on the<br />

back side <strong>of</strong> the sheet to help force it onto the mold. This additional<br />

force allows the form<strong>in</strong>g <strong>of</strong> thicker sheets and creat<strong>in</strong>g f<strong>in</strong>er details,<br />

textures, undercuts, and sharp corners. Figure 2.8 shows the pressure<br />

form<strong>in</strong>g method.<br />

Figure 2.8 Pressure form<strong>in</strong>g (CUSTOMPART.NET, 2013)<br />

Mechanical form<strong>in</strong>g: The thermoplastic sheet is mechanically forced<br />

<strong>in</strong>to or around the mold by direct contact. Typically, a core plug will<br />

push the sheet <strong>in</strong>to the mold cavity and force it <strong>in</strong>to the desired<br />

shape. Figure 2.9 presents the mechanical form<strong>in</strong>g method.<br />

10

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