Evaluation of Plastic Waste Management in Thailand Using Material ...

Evaluation of Plastic Waste Management in Thailand Using Material ... Evaluation of Plastic Waste Management in Thailand Using Material ...

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Table 2.3 Plastic Formation Processes and Its Raw Materials and Products in Thailand (PIT, 2013) No. Formation process Raw material Product 1 Blow molding PP, PE, PET, HDPE Shampoo bottle, oil tank 2 Stretch blow molding PET, PP, HDPE Water bottle 3 Injection molding PP, PE, HDPE, ABS, PS, PC Housewares, automotive parts, electronic devices 4 Blow film extrusion HDPE, LDPE, LLDPE Carrier bag 5 Film extrusion PP, PE, LDPE, HDPE Thin film, adhesive tape 6 Sheet extrusion PP, PE, PS, PMMA Sheet, document case 7 Pipe/tube extrusion PVC, PE, PP Water and wastewater pipe 8 Profile extrusion PVC Rigid, HDPE Window frame, rain gutter 9 Rotational molding PVC, HDPE, PP Water tank, bin, box 10 Thermoforming PS, PE, PP, PET Food tray, water cup 11 Laminating PE, PP Snack bag, multilayer bag 12 Tape yarn/filament PP, HDPE, PA6, PA66, PET Woven sack, jumbo bag 13 Compressed molding Melamine Kitchen sets From the above Table, each formation process is different and consists of the specific machine and technical operation. The details of the major plastic formation processes are described as below: 1. Blow molding: First, the plastic resin is melted at the extruder by heat from the electrical heater. Second, the screw compress the liquid/melted plastic throughout the die head, and then the parison will be generated from the die head. This step based on the movement between screw and open-closing of mold with the hydraulic system. Third, the mold adjacent and blow the parison until fulfilling the parison in the mold. Finally, cooling water from the chiller are used to make the products set followed by the mold. Figure 2.2 presents the blow molding process. Figure 2.2 Blow molding (PIT, 2013) 7

2. Injection molding: First, the plastic resin is through the electrical heater by the screw in the injection unit. The electrical heater makes the resin be melted, and then the liquid/melted plastic is pressed through the nozzle into mold which is closed. The mold is cold by cooling water from the chiller. Finally, products will be adjusted at the end of process before sale. Figure 2.3 shows the injection molding process. Figure 2.3 Injection molding (PIT, 2013) 3. Extrusion: The extrusion process consists of six different process for different products e.g., blow film extrusion, film extrusion, sheet extrusion, pipe/tube extrusion, profile extrusion, and tape yarn/filament extrusion. The different point of six extrusion process is the die head depending upon forms of products. For example, the die head for pipe/tube extrusion is thick and a pipe shape, while the die head of sheet extrusion is wide, thick and like plate. The extrusion process flow is shown in Figure 2.4, and Figure 2.5 shows the extrusion process for pipe/tube production. Extruder Die Head Adjust Cooling Pull out Figure 2.4 Extrusion process flow (PIT, 2013) 8 Rolling Cutting Storing

Table 2.3 <strong>Plastic</strong> Formation Processes and Its Raw <strong>Material</strong>s and Products <strong>in</strong><br />

<strong>Thailand</strong> (PIT, 2013)<br />

No. Formation process Raw material Product<br />

1 Blow mold<strong>in</strong>g PP, PE, PET, HDPE Shampoo bottle, oil tank<br />

2 Stretch blow mold<strong>in</strong>g PET, PP, HDPE Water bottle<br />

3 Injection mold<strong>in</strong>g PP, PE, HDPE, ABS, PS, PC Housewares, automotive<br />

parts, electronic devices<br />

4 Blow film extrusion HDPE, LDPE, LLDPE Carrier bag<br />

5 Film extrusion PP, PE, LDPE, HDPE Th<strong>in</strong> film, adhesive tape<br />

6 Sheet extrusion PP, PE, PS, PMMA Sheet, document case<br />

7 Pipe/tube extrusion PVC, PE, PP Water and wastewater pipe<br />

8 Pr<strong>of</strong>ile extrusion PVC Rigid, HDPE W<strong>in</strong>dow frame, ra<strong>in</strong> gutter<br />

9 Rotational mold<strong>in</strong>g PVC, HDPE, PP Water tank, b<strong>in</strong>, box<br />

10 Therm<strong>of</strong>orm<strong>in</strong>g PS, PE, PP, PET Food tray, water cup<br />

11 Lam<strong>in</strong>at<strong>in</strong>g PE, PP Snack bag, multilayer bag<br />

12 Tape yarn/filament PP, HDPE, PA6, PA66, PET Woven sack, jumbo bag<br />

13 Compressed mold<strong>in</strong>g Melam<strong>in</strong>e Kitchen sets<br />

From the above Table, each formation process is different and consists <strong>of</strong> the specific<br />

mach<strong>in</strong>e and technical operation. The details <strong>of</strong> the major plastic formation processes are<br />

described as below:<br />

1. Blow mold<strong>in</strong>g: First, the plastic res<strong>in</strong> is melted at the extruder by heat from the<br />

electrical heater. Second, the screw compress the liquid/melted plastic throughout<br />

the die head, and then the parison will be generated from the die head. This step<br />

based on the movement between screw and open-clos<strong>in</strong>g <strong>of</strong> mold with the<br />

hydraulic system. Third, the mold adjacent and blow the parison until fulfill<strong>in</strong>g the<br />

parison <strong>in</strong> the mold. F<strong>in</strong>ally, cool<strong>in</strong>g water from the chiller are used to make the<br />

products set followed by the mold. Figure 2.2 presents the blow mold<strong>in</strong>g process.<br />

Figure 2.2 Blow mold<strong>in</strong>g (PIT, 2013)<br />

7

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