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Magnesium Alloy AZ91E and its Usage in Bicycle Frame Design

Magnesium Alloy AZ91E and its Usage in Bicycle Frame Design

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From the measured fatigue-affected Young’s modulus the damp<strong>in</strong>g curves <strong>and</strong> the damp<strong>in</strong>g<br />

model the follow<strong>in</strong>g conclusions could be drawn.<br />

1. Increas<strong>in</strong>g number of cycles to fatigue <strong>in</strong>creases the maximum <strong>and</strong> shifts it to smaller<br />

Conclusion:-<br />

stra<strong>in</strong>s. This is reasonable if one assumes that dur<strong>in</strong>g cycl<strong>in</strong>g both, crack nucleation, <strong>and</strong><br />

crack growth take place <strong>and</strong> that the critical stra<strong>in</strong> of a crack is monotonously decreas<strong>in</strong>g<br />

with crack length l, e.g. like a dem<strong>and</strong> of crack growth theory. Therefore, the magnesium<br />

AZ91 alloy acts as a good substitute for steel which has been <strong>in</strong> current use.<br />

The greatest advantage of choos<strong>in</strong>g magnesium alloys for eng<strong>in</strong>eer<strong>in</strong>g designs is <strong>its</strong> low<br />

density, which can contribute significantly to the aspect of weight sav<strong>in</strong>gs <strong>in</strong> the design <strong>and</strong><br />

construction of bicycles. The <strong>AZ91E</strong> magnesium alloy, preformed with complete shape, has<br />

been prepared us<strong>in</strong>g spray form<strong>in</strong>g technology under a protective atmosphere. The<br />

microstructure <strong>and</strong> mechanical properties have been <strong>in</strong>vestigated. The average tensile ultimate<br />

<strong>and</strong> yield strength of the spray-formed <strong>and</strong> extruded AZ91 magnesium alloy samples were<br />

435 MPa <strong>and</strong> 360 MPa with a room temperature elongation of 9.2%, <strong>in</strong>dicat<strong>in</strong>g an enhanced<br />

comb<strong>in</strong>ation of toughness <strong>and</strong> strength. So, this is a good material choice for this operation.<br />

REFERENCES:<br />

B.L. Mordike <strong>and</strong> T. Ebert, <strong>Magnesium</strong> properties—applications-potential, J Mater Sci<br />

Eng A A302 (2001), pp. 37–45.<br />

E. Aghion, B. Bronf<strong>in</strong> <strong>and</strong> D. Eliezer, The role of the magnesium <strong>in</strong>dustry <strong>in</strong> protect<strong>in</strong>g<br />

the environment, J Mater Process Technol 117 (2001), pp. 381–385.<br />

T. Ebert, F. Moll <strong>and</strong> KU. Ka<strong>in</strong>er, Spray form<strong>in</strong>g of magnesium alloys <strong>and</strong> composites,<br />

Powder Metall 40 (1997), pp. 126–130<br />

M.M. Avedesian, H.B. Baker, <strong>Magnesium</strong> <strong>and</strong> <strong>Magnesium</strong> <strong>Alloy</strong>s, ASM International,<br />

1999, p. 249.

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