MODELING CHAR OXIDATION AS A FUNCTION OF PRESSURE ...

MODELING CHAR OXIDATION AS A FUNCTION OF PRESSURE ... MODELING CHAR OXIDATION AS A FUNCTION OF PRESSURE ...

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general asymptotic solutions predict the effectiveness factors within 2% for both rate forms. In addition, two simplified moduli were found for the Langmuir rate equation. These empirical moduli are more computationally robust than the theoretically-derived modulus. Theoretical Developments The Observed Reaction Order in Zone I and Zone II The reaction order was observed to vary with experimental conditions (temperature and oxygen partial pressure) with limits of zero and unity. The Langmuir rate equation was used to quantitatively predict how the observed reaction order would change in Zone I and Zone II assuming the Langmuir rate equation was adequate for describing the char oxidation rates (see Eqs. 5.4 and 5.13). The Langmuir rate equation allows the observed reaction order to change between zero and unity in Zone I, and to change between 0.5 and unity in Zone II if external combustion is negligible compared to internal combustion (see Table 5.1). Rough Sphere Combustion Under some conditions, the reaction rate of char oxidation is influenced by both pore diffusion and kinetics (Zone II combustion), while the reaction order is observed to be less than 0.5, which contradicts the conventional three-zone theory. This phenomenon is called rough sphere combustion. Rough sphere combustion occurs when the reaction rate contributed from the external surface area cannot be neglected compared to the rate contributed from the internal surface area. The apparent reaction order can be less than 122

0.5 due to the contribution from the external surface area. Rough sphere combustion is favored by factors that reduce the product of the internal surface area and the effectiveness factor. These factors include: 1) Small specific surface area (typically in highly ordered carbon). 2) Factors that reduce the effective diffusivity (D e) and hence reduce the effectiveness factor ( ), such as pore constriction, blind pores and low porosity. Small pore size can reduce the effective diffusivity but is often associated with larger internal surface area, and therefore is excluded from this category. 3) Very fast kinetics, which increases the value of the general Thiele modulus and hence reduces the effectiveness factor. Knudsen Diffusion and Molecular Diffusion In modeling pore diffusion, Knudsen diffusion and molecular diffusion are used to calculate the effective diffusivity. It is well known that molecular diffusion can be neglected for very small pores and Knudsen diffusion can be neglected in very large pores. It is desirable to quantitatively define the threshold pore sizes for these simplifications. The concept of a “critical pore size” was proposed in this project and the mathematical expression was given for this critical pore size. At the critical pore size, the Knudsen diffusivity is equal to the molecular diffusivity. When the pore size is at least 20 times larger than the critical pore size, Knudsen diffusion can be neglected. When the pore size is at least 20 times smaller than the critical pore size, molecular diffusion can be neglected. In most char oxidation cases, both diffusion mechanisms have to be considered. 123

general asymptotic solutions predict the effectiveness factors within 2% for both rate<br />

forms. In addition, two simplified moduli were found for the Langmuir rate equation.<br />

These empirical moduli are more computationally robust than the theoretically-derived<br />

modulus.<br />

Theoretical Developments<br />

The Observed Reaction Order in Zone I and Zone II<br />

The reaction order was observed to vary with experimental conditions<br />

(temperature and oxygen partial pressure) with limits of zero and unity. The Langmuir<br />

rate equation was used to quantitatively predict how the observed reaction order would<br />

change in Zone I and Zone II assuming the Langmuir rate equation was adequate for<br />

describing the char oxidation rates (see Eqs. 5.4 and 5.13). The Langmuir rate equation<br />

allows the observed reaction order to change between zero and unity in Zone I, and to<br />

change between 0.5 and unity in Zone II if external combustion is negligible compared to<br />

internal combustion (see Table 5.1).<br />

Rough Sphere Combustion<br />

Under some conditions, the reaction rate of char oxidation is influenced by both<br />

pore diffusion and kinetics (Zone II combustion), while the reaction order is observed to<br />

be less than 0.5, which contradicts the conventional three-zone theory. This phenomenon<br />

is called rough sphere combustion. Rough sphere combustion occurs when the reaction<br />

rate contributed from the external surface area cannot be neglected compared to the rate<br />

contributed from the internal surface area. The apparent reaction order can be less than<br />

122

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