LTC Repair Lombardini Engine Troubleshooting - Wacker Neuson

Electrical Troubleshooting Procedures LTC Repair
6.14 Removing the Generator
See Graphic: wc_gr003777
This procedure requires a floor jack and a hoist capable of lifting 45 kg.
(100 lbs.).
6.14.1 Turn off the lights, shut down the engine, and disconnect the battery.
6.14.2 Remove the screws securing the cradle (a) and remove the cradle.
6.14.3 Remove the ground wires (b) between the doors and the top.
6.14.4 Remove the doors (c).
6.14.5 Remove the screws that secure the top and remove the top.
6.14.6 Disconnect the generator wiring from the short terminal strip (d) and
from the excitation capacitor (e). Also disconnect the ground wire (f)
from the control box.
6.14.7 Remove the nut (g) that secures the wiring support harness. Remove
the wiring support harness from the control box and slide the generator
wires out of the control box.
6.14.8 Disconnect the ground wire from the frame.
6.14.9 Remove the screws that secure the fuel tank and remove the fuel tank.
6.14.10 Support the engine, on the generator end, from underneath with a floor
jack.
6.14.11 Remove the nut (h) (from underneath) that secures the generator
housing to the support bracket.
6.14.12 Remove the screws (i) that secure the generator mounting flange to
the engine bell housing.
6.14.13 Using two pry bars or flat head screwdrivers, pry the generator
mounting flange from the engine bell housing. The rotor will be
separated from the stator in the process. Slide the stator (j) off the
rotor.
6.14.14 Support the rotor with an appropriate sling and crane.
6.14.15 Remove the screws (k) that secure the flex plates of the rotor to the
engine flywheel.
6.14.16 Lift the rotor up and out of the machine.
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