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LTC Repair Lombardini Engine Troubleshooting - Wacker Neuson

LTC Repair Lombardini Engine Troubleshooting - Wacker Neuson

LTC Repair Lombardini Engine Troubleshooting - Wacker Neuson

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<strong>LTC</strong> <strong>Repair</strong> Table of Contents<br />

6.5 <strong>Troubleshooting</strong> Flowcharts ............................................................... 74<br />

6.6 Lights do not Illuminate—Flowchart 1A .............................................. 75<br />

6.7 Checking <strong>Engine</strong> Speed ..................................................................... 76<br />

6.8 Checking Generator Voltage at the Short Terminal Strip ................... 78<br />

6.9 Lights Do Not Illuminate—Flowchart 1B ............................................. 80<br />

6.10 Checking the Stator Windings ............................................................ 82<br />

6.11 Checking the Excitation Winding ........................................................ 84<br />

6.12 Checking the Excitation Capacitor ..................................................... 86<br />

6.13 Flashing the Generator ....................................................................... 88<br />

6.14 Removing the Generator .................................................................... 90<br />

6.15 Installing the Generator ...................................................................... 92<br />

6.16 Checking the Rotor Diodes ................................................................ 94<br />

6.17 Checking the Rotor Windings ............................................................. 96<br />

6.18 Lights do not Illuminate—Flowchart 1C .............................................. 97<br />

6.19 Checking Voltage at the Main Circuit Breaker .................................... 98<br />

6.20 Checking Voltage to Long Terminal Strip ......................................... 100<br />

6.21 Checking Individual Circuit Breakers ................................................ 102<br />

6.22 Confirming a Malfunctioning Circuit Breaker .................................... 104<br />

6.23 Checking Incoming Voltage to Ballast Capacitor(s) ......................... 106<br />

6.24 Checking Outgoing Voltage from Ballast Capacitor(s) ..................... 108<br />

6.25 Confirming a Faulty Ballast Capacitor .............................................. 110<br />

6.26 Checking Wiring to/from Ballast Transformers ................................. 112<br />

6.27 Replacing Ballast Transformer(s) ..................................................... 114<br />

6.28 Checking Voltage at the Receptacle ................................................ 116<br />

6.29 Checking Receptacle’s Circuit Breaker ............................................ 118<br />

6.30 Checking the Emergency Stop Switch ............................................. 119<br />

6.31 <strong>Troubleshooting</strong> the Power Winch ................................................... 120<br />

7. Disassembly/Assembly Procedures 123<br />

7.1 Tools ................................................................................................. 123<br />

7.2 Ordering Parts .................................................................................. 123<br />

7.3 Reference Numbers ( ) ..................................................................... 123<br />

7.4 Weight Block .................................................................................... 123<br />

7.5 Light Assembly ................................................................................. 124<br />

7.6 Tower Assembly Exploded View ...................................................... 126<br />

7.7 Tower Assembly List of Parts ........................................................... 127<br />

7.8 Upper Mast ....................................................................................... 127<br />

7.9 Mid Mast ........................................................................................... 130<br />

7.10 Main Mast ......................................................................................... 132<br />

7.11 Replacing Cable and Winch on Power Winch Models ..................... 136<br />

7

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