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211i Operating Manual FabricatOr® - Victor Technologies - Europe

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CIRCUIT DIAGRAM FABRICATOR <strong>211i</strong><br />

APPENDIX: FABRICATOR <strong>211i</strong> CIRCUIT DIAGRAM<br />

SPOOL GUN PCB3<br />

W7005607<br />

1<br />

15V<br />

Fuse<br />

8A/250V<br />

J32<br />

1 RED<br />

BLACK<br />

FUSE<br />

K1<br />

J33<br />

1<br />

PP<br />

SPOOL GUN<br />

RED<br />

Wirefeeder<br />

J34<br />

MIG GUN<br />

BLACK<br />

SGM<br />

J31<br />

1<br />

MT<br />

RED<br />

BLACK<br />

FAN<br />

J35<br />

1<br />

BLACK<br />

RED<br />

SHEETMETAL COVER<br />

J23<br />

1<br />

RED<br />

BLACK<br />

1 +24VDC<br />

FJ<br />

Main Power PCB1<br />

W7005600<br />

POS<br />

+<br />

+<br />

+<br />

+<br />

PFC CIRCUIT<br />

L1<br />

INPUT 230VAC/110VAC<br />

L2<br />

50/60Hz<br />

GND<br />

+<br />

+ +<br />

+<br />

--<br />

VR<br />

1<br />

MOTOR PWM CONTROL<br />

CIRCUIT<br />

NEG<br />

Front View<br />

J22<br />

Current Sensor<br />

LOCAL<br />

REMOTE<br />

-<br />

(REMOVE AMPS/WIRESPEED) POT WIPER 8<br />

(REMOVE VOLTAGE) POT WIPER 7<br />

TORCH SWITCH RIN (0VDC) 6<br />

TORCH SWITCH RIN (0VDC) 5<br />

SPOOL GUN (+2VDC) 4<br />

TORCH SWITCH RIN (0VDC) 3<br />

TORCH SWITCH (+24V) 2<br />

SPOOL GUN (0V) 1<br />

8<br />

7<br />

6<br />

BLACK<br />

RED<br />

+24VDC 1<br />

Art # A-11233<br />

<strong>Manual</strong> 0-5225 A-1 APPENDIX<br />

60W3Ω<br />

RX<br />

DC - DC +<br />

GND 2<br />

-24VDC 3<br />

+15V 1<br />

IGBT Driver A 2<br />

IGBT Driver B 3<br />

IGBT Driver B 4<br />

IGBT Driver A 5<br />

Over Current Signal 6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

1<br />

8 Pin Remote Control<br />

Spool Gun<br />

J14<br />

1<br />

+24CDC 1<br />

N/A 2<br />

+24VDC<br />

GND<br />

INPUT 230V/115V<br />

OUTPUT CONTROL SIGNAL<br />

GND 7<br />

1<br />

1<br />

1<br />

ACOUT<br />

ACOUT<br />

J15 J16 J17 J18 J19 J20 J21<br />

1<br />

1<br />

1<br />

1<br />

1<br />

1<br />

1<br />

CON3<br />

JC<br />

PWM<br />

DY1<br />

QF/FJ<br />

DY2<br />

IN<br />

J27<br />

J28<br />

1 +15VDC<br />

GND<br />

1 +15VDC<br />

J29<br />

J30<br />

3 -15VDC<br />

WHITE<br />

WHITE<br />

BLACK<br />

BLACK<br />

RED<br />

GRAY<br />

YELLOW<br />

WHITE<br />

RED<br />

BR2<br />

GAS<br />

SOLENOID<br />

WHITE<br />

WHITE<br />

WHITE<br />

WHITE<br />

RED<br />

YELLOW<br />

RED<br />

WHITE<br />

WHITE<br />

WHITE<br />

WHITE<br />

WHITE<br />

WHITE<br />

WHITE<br />

WHITE<br />

WHITE<br />

WHITE<br />

1 +5VDC<br />

GND<br />

QF / DY<br />

PWM<br />

SOURCE<br />

DRIVE<br />

JC WVIN<br />

IFB<br />

1<br />

1<br />

1<br />

1<br />

1<br />

1<br />

1<br />

J8<br />

J2<br />

J1<br />

J13<br />

J11 J9<br />

J12<br />

1 +24VDC<br />

2 GND<br />

3 -24VDC<br />

1 +15V<br />

1 +15V<br />

2 -15V<br />

4 GND<br />

Funs<br />

1 PWM RETURN<br />

2 PWM (MOTOR DRIVER 5VDC PEAK)<br />

2 IGBT Driver A<br />

3 IGBT Driver B<br />

4 IGBT Driver B<br />

5 IGBT Driver A<br />

6 Over Current Signal<br />

7 GND<br />

Wirefeed / Amps<br />

2 TO U15 PIN6<br />

1 - OUTPUT<br />

3 + OUTPUT<br />

BR1<br />

3 Current Feedback<br />

J26<br />

1<br />

GUN<br />

YELLOW<br />

GND<br />

RED<br />

WHITE<br />

1<br />

1 +24CDC<br />

+24VDC 1<br />

Power<br />

J4<br />

Control PCB2<br />

W7005601<br />

MB<br />

J7<br />

J25<br />

1 1<br />

GND<br />

Amps / Wirefeed Display Volts Display<br />

Volts<br />

Down Slope / Arc Force(%)<br />

MB<br />

J10<br />

Fault<br />

1<br />

IFB<br />

J12<br />

J11<br />

PWM<br />

WVIN<br />

PFC<br />

1<br />

OT1<br />

ON<br />

2<br />

Arc Control<br />

BURN BACK PCB 5<br />

W7004940<br />

POT1<br />

J3<br />

RED<br />

3 POT MAX (+5VDC)<br />

BLK<br />

2 WIPER<br />

YEL<br />

1 POT MIN<br />

1<br />

CR<br />

J9<br />

POT3 B 11<br />

POT2 WIPER 12<br />

POT3 A (PANEL DEMAND) 13<br />

POT1 WIPER 14<br />

+15VDC 15<br />

J13<br />

QF / DY<br />

J8 J5<br />

PROCESS PUSHBUTTON 8<br />

+15VDC 9<br />

Process<br />

Trigger<br />

J7<br />

J6<br />

1<br />

GUN<br />

75<br />

SERIAL DISPLAY DATA (EPROM) 5<br />

STICK 6<br />

Display PCB4<br />

W7005602<br />

OT2<br />

CONNECTOR LAYOUT DIAGRAM<br />

J1 J2 J3 J4 J5 J6<br />

DRIVE SOURCE<br />

Funs OT2 OT1<br />

CR<br />

SEIAL DISPLAY DATA (CLK) 3<br />

2T/4T PUSHBUTTON 4<br />

MIG<br />

LIFT TIG<br />

STICK<br />

2T Normal<br />

4T Latch<br />

J5<br />

1<br />

DISPLAY DATA &EPROM (D-IN) 1<br />

SEIAL DISPLAY DATA (LOAD) 2<br />

75<br />

J10<br />

J24

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