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211i Operating Manual FabricatOr® - Victor Technologies - Europe

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FABRICATOR <strong>211i</strong> PROBLEMS/SERVICE<br />

8 Gas flow continues after<br />

the trigger switch has been<br />

released (MIG mode).<br />

9 Power indicator will not<br />

illuminate and welding arc<br />

cannot be established.<br />

10 TIG electrode melts when<br />

arc is struck.<br />

11 Arc flutters during TIG<br />

welding.<br />

Gas valve has jammed open<br />

due to impurities in the gas<br />

or the gas line.<br />

The mains supply voltage<br />

has exceeded voltage limits<br />

of the power source.<br />

TIG torch is connected to<br />

the (+) VE terminal.<br />

Tungsten electrode is too<br />

large for the welding current.<br />

Table 5-1: Power Source Problems<br />

5.02 Routine Service and Calibration Requirements<br />

WARNING<br />

Have an accredited Thermal<br />

Arc service provider repair or<br />

replace gas valve.<br />

Ensure that the mains supply<br />

voltage is within 230VAC ± 15%.<br />

Connect the TIG torch to the (-)<br />

VE terminal.<br />

Select the correct size of tungsten<br />

electrode. Refer to Table<br />

4-6.<br />

There are extremely dangerous voltage and power levels present inside this Inverter Power Source.<br />

Do not attempt to open or repair unless you are an accredited Thermal Arc Service Provider. Disconnect<br />

the Welding Power Source from the Mains Supply Voltage before disassembling.<br />

Routine Inspection, Testing & Maintenance<br />

The inspection and testing of the power source and associated accessories shall be carried out by a licensed<br />

electrician. This includes an insulation resistance test and an earthing test to ensure the integrity of the unit<br />

is compliant with Thermal Arc's original specifications.<br />

A. Testing Schedule<br />

1. For transportable equipment, at least once every 3 months; and<br />

2. For fixed equipment, at least once every 12 months.<br />

The owners of the equipment shall keep a suitable record of the periodic tests and a system of tagging,<br />

including the date of the most recent inspection.<br />

A transportable power source is deemed to be any equipment that is not permanently connected and fixed<br />

in the position in which it is operated.<br />

NOTE<br />

Please refer to local guidelines for further information.<br />

B. Insulation Resistance<br />

Minimum insulation resistance for in-service Thermal Arc Inverter Power Sources shall be measured at<br />

a voltage of 500V between the parts referred to in Table 5-2 below. Power sources that do not meet the<br />

insulation resistance requirements set out below shall be withdrawn from service and not returned until<br />

repairs have been performed such that the requirements outlined below are met.<br />

PROBLEMS AND ROUTINE SERVICE 5-2 <strong>Manual</strong> 0-5225

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