CutMaster True Service Manual - Victor Technologies - Europe

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CUTMASTER 35mm Workpiece Pinch Block Assembly Mechanical Torch Set - Up Square A-02585 3. The proper torch parts (shield cup, tip, start cartridge, and electrode) must be installed for the type of operation. Refer to Section 4T.07, Torch Parts Selection for details. INSTALLATION 3T-2 <strong>Manual</strong> 0-5083
SECTION 4 SYSTEM: OPERATION 4.01 Front Panel Controls / Features See Illustration for numbering Identification 1. Output Current Control Sets the desired output current. Output settings up to 60 Amps may be used for drag cutting (with the torch tip contacting the workpiece) or higher for standoff cutting. 2. Function Control Function Control Knob, Used to select between the different operating modes. SET Used to purge the air through the unit and torch and leads and to adjust gas pressure. RUN Used for general cutting operations RAPID AUTO RESTART Allows for faster restarting of the Pilot Arc for uninterrupted cutting. LATCH Used for longer hand held cuts. Once a cutting arc is established, the torch switch can be released. The cutting arc will remain on until the torch is lifted away from the work piece, the torch leaves the edge of the work piece the torch switch is activated again or if one of the system interlocks is activated. 3. On Off Power Switch ON / OFF Switch controls input power to the power supply. Up is ON, down is OFF. 4. Air/Gas Pressure Control The Pressure + Control is used in the "SET" mode to adjust the air/gas pressure. Pull the knob out to adjust and push in to lock. 5. AC Indicator Steady light indicates power supply is ready for operation. Blinking light indicates unit is in protective interlock mode. Shut unit off, shut off or disconnect input power, correct the fault, and restart the unit. Refer to Section 5 for details. CUTMASTER 35mm 1 2 3 4 <strong>Manual</strong> 0-5083 4-1 OPERATION A 5 6 7 8 9 6. Temp Indicator MIN MAX ! PSI BAR MAX MAX MIN MIN 10 + Art# A-07886 Indicator is normally OFF. Indicator is ON when internal temperature exceeds normal limits. Let the unit cool before continuing operation. 7. Gas Indicator Indicator is ON when minimum input gas pressure for power supply operation is present. Minimum pressure for power supply operation is not sufficient for torch operation. 8. DC Indicator Indicator is ON when DC output circuit is active. 9. ! Fault Error Indicator Indicator is ON when Fault circuit is active. See section 5 for explanations of fault lights. 10. Pressure Indicators PSI BAR MAX MAX 90 6.3 85 5.9 80 75 70 65 5.5 5.2 MIN MIN 4.8 A-08170 # 4.5 Art The Indicators will illuminate according to the pressure set by the Pressure Control Knob (number 4).
Page 1 and 2: 35mm CUTMASTER PLASMA CUTTING SYST
Page 3 and 4: ! WARNINGS Read and understand this
Page 5 and 6: TABLE OF CONTENTS SECTION 1:GENERAL
Page 7 and 8: TABLE OF CONTENTS APPENDIX 1: SEQUE
Page 9 and 10: SECTION 1: GENERAL INFORMATION 1.01
Page 11 and 12: 14. American Welding Society Standa
Page 13 and 14: 1.06 Documents De Reference Consult
Page 15 and 16: 1.08 Statement of Warranty CUTMASTE
Page 17 and 18: SECTION 2 SYSTEM: INTRODUCTION 2.01
Page 19 and 20: 2.05 Input Wiring Specifications 3
Page 21 and 22: SECTION 2 TORCH: INTRODUCTION 2T.01
Page 23 and 24: B. Gas Distribution The single gas
Page 25 and 26: 3.01 Unpacking SECTION 3 SYSTEM: IN
Page 27 and 28: For CE units: EMC Input Power Filte
Page 29 and 30: Installing Optional Single - Stage
Page 31: SECTION 3 TORCH: INSTALLATION 3T.01
Page 35 and 36: STANDOFF CutMaster 35mm Gas Pressur
Page 37 and 38: SECTION 4 TORCH: OPERATION 4T.01 To
Page 39 and 40: Torch Standoff Improper standoff (t
Page 41 and 42: Shield Cup With Straight Edge The d
Page 43 and 44: 4T.05 Gouging ! WARNINGS Be sure th
Page 45 and 46: 4T.07 Parts Selection for SL100Torc
Page 47 and 48: CUTMASTER 35mm Type Torch: SL100 Wi
Page 55 and 56: Catalog # Description Patent(s) 9-8
Page 57 and 58: 5.01 General Maintenance SECTION 5
Page 59 and 60: 5.04 Fault Indicator At initial pow
Page 61 and 62: This Page Intentionally Blank CUTMA
Page 63 and 64: Problem - Symptom Possible Cause Re
Page 65 and 66: If all of the Pre Power-Up Tests ar
Page 67 and 68: 11. Open the torch switch • DC LE
Page 69 and 70: 3. Open or improperly connected rib
Page 71 and 72: L. AC LED on, TEMP, GAS, DC LED's a
Page 73 and 74: 5.08 Pilot Arc Problems A. AC LED o
Page 75 and 76: should drop to less than 1vdc when
Page 77 and 78: C. Main arc transfers but current c
Page 79 and 80: D. PCB 2 Capacitor / Relay Test 1.
Page 81 and 82: J. PCB 2 Capacitor / Relay Test (wi
Page 83 and 84:
This Page Intentionally Blank CUTMA
Page 85 and 86:
CUTMASTER 35mm Signal Source/Destin
Page 87 and 88:
This Page Intentionally Blank CUTMA
Page 89 and 90:
A. CAPACITOR PCB 2 SIGNALS J1-1 +12
Page 91 and 92:
B. LOGIC PCB 3 LED INDICATORS NORMA
Page 93 and 94:
J2-1 +12VDC Supply for Fan MOT3 J2-
Page 95 and 96:
NOT USED TO MOT3 TO MOT2 (40A PCB J
Page 97 and 98:
SECTION 5 TORCH: SERVICE 5T.01 Gene
Page 99 and 100:
6.01 Introduction A. Parts List Bre
Page 101 and 102:
6.05 Front Panel Replacement Parts
Page 103 and 104:
6.07 Right Side Replacement Parts C
Page 105 and 106:
6.09 Replacement Parts for Hand Tor
Page 107 and 108:
1 2 3 12 4 10 10 11 5 9 CUTMASTER 3
Page 109 and 110:
SECTION 7: REPLACEMENT PROCEDURES 7
Page 111 and 112:
7.05 Front Panel Parts Replacement
Page 113 and 114:
B. Main Transformer (T1) Replacemen
Page 115 and 116:
5. Remove the fitting from the filt
Page 117 and 118:
6. Install the replacement Contacto
Page 119 and 120:
ACTION: Close external disconnect s
Page 121 and 122:
APPENDIX 3: TORCH PIN - OUT DIAGRAM
Page 123 and 124:
C. Automation Torch Connection Diag
Page 125 and 126:
3 3 SEC1 SEC1 D2 TS1 +12VDC NTC D59
Page 127 and 128:
GLOBAL CUSTOMER SERVICE CONTACT The
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CutMaster True Service Manual - Victor Technologies - Europe

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