CutMaster True Service Manual - Victor Technologies - Europe

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CUTMASTER 25mm 2.04 Power Supply Specifications CutMaster 25mm Power Supply Specifications Input Power Input Power Cable 380 VAC (360 - 440 VAC), Three Phase, 50/60 Hz 400/415 VAC (360 - 440 VAC), Three Phase, 50/60 Hz Power Supply includes input cable for 380/400/415V 3Phase.. Output Current 20 - 80 Amps, Continuously Adjustable Power Supply Gas Filtering Ability Particulates to 5 Microns CutMaster 25mm Power Supply Duty Cycle * Ambient Temperature All Units Duty Cycle Ratings @ 40° C (104° F) Operating Range 0° - 50° C IEC Rating IEC Rating IEC Rating Duty Cycle 40% 60% 100% Current 80 Amps 65 Amps 50 Amps DC Voltage 112 106 102 * NOTE: The duty cycle will be reduced if the primary input power (AC) is low or the output voltage (DC) is higher than shown in this chart. NOTE IEC Rating is determined as specified by the International Electro-Technical Commission. These specifications include calculating an output voltage based upon power supply rated current. To facilitate comparison between power supplies, all manufacturers use this output voltage to determine duty cycle. Power Supply Dimensions & Weight Ventilation Clearance Requirements 16.375" 416 mm 10.75" 273 mm 43 lb / 19.5 kg 22.5" 0.57 m Art # A-07941 24" 0.6 m 6" 150 mm Art # A-07925 6" 150 mm 6" 150 mm INTRODUCTION 2-2 Manual 0-5081
2.05 Input Wiring Specifications 3 Phase CutMaster 25mm Power Supply Input Cable Wiring Requirements CUTMASTER 25mm Input voltage Freq Power Input Suggested Sizes Volts Hz kVA I max I eff Fuse (amps) Flexible Cord (Min. AWG) 380 50/60 11.8 18 12 20 14 400/415 50/60 11.8 17 11 20 14 Line Voltages with Suggested Circuit Protection and Wire Sizes Based on National Electric Code and Canadian Electric Code NOTES Refer to Local and National Codes or local authority having jurisdiction for proper wiring requirements. Cable size is de-rated based on the Duty Cycle of the equipment. Manual 0-5081 2-3 INTRODUCTION
Page 1 and 2: 25mm CUTMASTER PLASMA CUTTING SYST
Page 3 and 4: ! WARNINGS Read and understand this
Page 5 and 6: TABLE OF CONTENTS SECTION 1:GENERAL
Page 7 and 8: TABLE OF CONTENTS APPENDIX 1: SEQUE
Page 9 and 10: SECTION 1: GENERAL INFORMATION 1.01
Page 11 and 12: 14. American Welding Society Standa
Page 13 and 14: 1.06 Documents De Reference Consult
Page 15 and 16: 1.08 Statement of Warranty CUTMASTE
Page 17: SECTION 2 SYSTEM: INTRODUCTION 2.01
Page 21 and 22: SECTION 2 TORCH: INTRODUCTION 2T.01
Page 23 and 24: B. Gas Distribution The single gas
Page 25 and 26: 3.01 Unpacking SECTION 3 SYSTEM: IN
Page 27 and 28: For CE units: EMC Input Power Filte
Page 29 and 30: Installing Optional Single - Stage
Page 31 and 32: SECTION 3 TORCH: INSTALLATION 3T.01
Page 33 and 34: SECTION 4 SYSTEM: OPERATION 4.01 Fr
Page 35 and 36: STANDOFF CutMaster 25mm Gas Pressur
Page 37 and 38: SECTION 4 TORCH: OPERATION 4T.01 To
Page 39 and 40: Torch Standoff Improper standoff (t
Page 41 and 42: Shield Cup With Straight Edge The d
Page 43 and 44: 4T.05 Gouging ! WARNINGS Be sure th
Page 45 and 46: 4T.07 Parts Selection for Manual an
Page 47 and 48: CUTMASTER 25mm Type Torch: SL60 Wit
Page 49 and 50: CUTMASTER 25mm Type Torch: SL60 wit
Page 55 and 56: Catalog # Description Patent(s) 9-8
Page 57 and 58: 5.01 General Maintenance SECTION 5
Page 59 and 60: 5.04 Fault Indicator At initial pow
Page 61 and 62: Problem - Symptom Possible Cause Re
Page 63 and 64: 5. Remove the fitting from the filt
Page 65 and 66: B. Cover Installation 1. Reverse pr
Page 67 and 68: 9. Close torch switch (Pendant swit
Page 69 and 70:
3. Open or improperly connected rib
Page 71 and 72:
L. AC LED on, TEMP, GAS, DC LED's a
Page 73 and 74:
4. Shorted Torch a) Disconnect torc
Page 75 and 76:
5.12 Test Procedures A. Main Contac
Page 77 and 78:
Signal Information Many of the sign
Page 79 and 80:
B. CAPACITOR PCB TEST POINTS MTH1,2
Page 81 and 82:
CUTMASTER 25mm Signal Source/Destin
Page 83 and 84:
This Page Intentionally Blank CUTMA
Page 85 and 86:
J3-1 N/A J3-2 Common J4-1 3.3VDc J4
Page 87 and 88:
SECTION 5 TORCH: SERVICE 5T.01 Gene
Page 89 and 90:
6.01 Introduction A. Parts List Bre
Page 91 and 92:
6.05 Front Panel Replacement Parts
Page 93 and 94:
6.07 Right Side Replacement Parts C
Page 95 and 96:
6.09 Replacement Parts for Hand Tor
Page 97 and 98:
1 2 3 12 4 10 10 11 5 9 CUTMASTER 2
Page 99 and 100:
SECTION 7: REPLACEMENT PROCEDURES 7
Page 101 and 102:
7.05 Front Panel Parts Replacement
Page 103 and 104:
13. Remove the two screws securing
Page 105 and 106:
7.08 Right Side Internal Parts Repl
Page 107 and 108:
ACTION: Close external disconnect s
Page 109 and 110:
APPENDIX 3: TORCH PIN - OUT DIAGRAM
Page 111 and 112:
C. Automation Torch Connection Diag
Page 113 and 114:
CUTMASTER 25MM Manual 0-5081 A-7 AP
Page 115 and 116:
GLOBAL CUSTOMER SERVICE CONTACT The
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CutMaster True Service Manual - Victor Technologies - Europe

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