CutMaster True Service Manual - Victor Technologies - Europe

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CUTMASTER 25MM APPENDIX 4: TORCH CONNECTION DIAGRAMS A. Hand Torch Connection Diagram Torch: SL60 / SL100 Hand Torch Leads: Torch Leads with ATC Connector Power Supply: with ATC Receptacle Torch Head PIP Switch Torch Switch Art # A-03797 Pilot Torch Leads Black Orange Green White Negative / Plasma B. Mechanized Torch Connection Diagram Torch: Mechanized SL100 Machine Torch Leads: Leads with ATC Connector and Remote Pendant Connector Power Supply: with ATC Female Receptacle Torch Head PIP Switch Art # A-08577 Not Used Torch Leads Black Orange White Green Male ATC Leads Connector Negative / Plasma Lead Pilot Lead Male ATC Leads Connector ATC Female Receptacle Power Supply To Power Supply Circuitry Negative / Plasma APPENDIX A-4 Manual 0-5081 1 2 5 6 4 3 8 7 To Remote Control Remote Pendant Connector Black White Green 1 2 5 6 4 3 8 7 1 2 5 6 4 3 8 7 1 2 5 6 4 3 8 7 ATC Female Receptacle To Power Supply Circuitry Pilot Power Supply To Power Supply Circuitry To Power Supply Circuitry Negative / Plasma Pilot
C. Automation Torch Connection Diagram CUTMASTER 25MM Automated CutMaster Power Supply with ATC Torch Receptacle, Automated SL100SV Torch (w/ Solenoid on Positioning Tube), Torch Lead with ATC Connector Torch Head PIP Switch Solenoid Torch Leads Pilot Lead ATC Male Torch Leads Connector Black Orange White Pin No.s 1 Negative / Plasma Lead ATC Female Torch Receptacle Socket No.s 1 Power Supply Art # A-07115 Manual 0-5081 A-5 APPENDIX 2 5 2 5 Main PC Board Main PC Board Main PC Board 4 3 4 3 Not Connected Green 7 7 Main PC Board 6 6 Not Connected 8 8
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25mm CUTMASTER PLASMA CUTTING SYST
Page 3 and 4:
! WARNINGS Read and understand this
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TABLE OF CONTENTS SECTION 1:GENERAL
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TABLE OF CONTENTS APPENDIX 1: SEQUE
Page 9 and 10:
SECTION 1: GENERAL INFORMATION 1.01
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14. American Welding Society Standa
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1.06 Documents De Reference Consult
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1.08 Statement of Warranty CUTMASTE
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SECTION 2 SYSTEM: INTRODUCTION 2.01
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2.05 Input Wiring Specifications 3
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SECTION 2 TORCH: INTRODUCTION 2T.01
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B. Gas Distribution The single gas
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3.01 Unpacking SECTION 3 SYSTEM: IN
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For CE units: EMC Input Power Filte
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Installing Optional Single - Stage
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SECTION 3 TORCH: INSTALLATION 3T.01
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SECTION 4 SYSTEM: OPERATION 4.01 Fr
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STANDOFF CutMaster 25mm Gas Pressur
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SECTION 4 TORCH: OPERATION 4T.01 To
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Torch Standoff Improper standoff (t
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Shield Cup With Straight Edge The d
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4T.05 Gouging ! WARNINGS Be sure th
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4T.07 Parts Selection for Manual an
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CUTMASTER 25mm Type Torch: SL60 Wit
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CUTMASTER 25mm Type Torch: SL60 wit
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Page 55 and 56:
Catalog # Description Patent(s) 9-8
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5.01 General Maintenance SECTION 5
Page 59 and 60: 5.04 Fault Indicator At initial pow
Page 61 and 62: Problem - Symptom Possible Cause Re
Page 63 and 64: 5. Remove the fitting from the filt
Page 65 and 66: B. Cover Installation 1. Reverse pr
Page 67 and 68: 9. Close torch switch (Pendant swit
Page 69 and 70: 3. Open or improperly connected rib
Page 71 and 72: L. AC LED on, TEMP, GAS, DC LED's a
Page 73 and 74: 4. Shorted Torch a) Disconnect torc
Page 75 and 76: 5.12 Test Procedures A. Main Contac
Page 77 and 78: Signal Information Many of the sign
Page 79 and 80: B. CAPACITOR PCB TEST POINTS MTH1,2
Page 81 and 82: CUTMASTER 25mm Signal Source/Destin
Page 83 and 84: This Page Intentionally Blank CUTMA
Page 85 and 86: J3-1 N/A J3-2 Common J4-1 3.3VDc J4
Page 87 and 88: SECTION 5 TORCH: SERVICE 5T.01 Gene
Page 89 and 90: 6.01 Introduction A. Parts List Bre
Page 91 and 92: 6.05 Front Panel Replacement Parts
Page 93 and 94: 6.07 Right Side Replacement Parts C
Page 95 and 96: 6.09 Replacement Parts for Hand Tor
Page 97 and 98: 1 2 3 12 4 10 10 11 5 9 CUTMASTER 2
Page 99 and 100: SECTION 7: REPLACEMENT PROCEDURES 7
Page 101 and 102: 7.05 Front Panel Parts Replacement
Page 103 and 104: 13. Remove the two screws securing
Page 105 and 106: 7.08 Right Side Internal Parts Repl
Page 107 and 108: ACTION: Close external disconnect s
Page 109: APPENDIX 3: TORCH PIN - OUT DIAGRAM
Page 113 and 114: CUTMASTER 25MM Manual 0-5081 A-7 AP
Page 115 and 116: GLOBAL CUSTOMER SERVICE CONTACT The
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