CutMaster True Service Manual - Victor Technologies - Europe

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CUTMASTER 25mm This Page Intentionally Blank PARTS REPLACEMENT 7-8 <strong>Manual</strong> 0-5081
ACTION: Close external disconnect switch. RESULT: Power to system. APPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM) ACTION: ACTION: Protect eyes and activate Torch switch (START) RESULT: ACTION: ON / OFF switch to ON RESULT: AC indicator ON. Fans turn on. Gas flows briefly, then stops.Gas restarts. DC indicator ON Pilot arc established. GAS indicator ON when input pressure is adequate for power supply operation. Power circuit ready. Connect work cable to workpiece. Set output amperage. RESULT: System is ready for operation. ACTION: Release Torch switch. RESULT: Main arc stops. Gas flow stops after post - flow. (Fans will continue to run for 10 minutes after the Torch switch [START] is removed) ACTION: RUN / Rapid Auto Restart / SET / LATCH switch to SET RESULT: Gas flows to set pressure. PILOT ARC ACTION: ON / OFF switch to OFF RESULT: All indicators off. Power supply fans shut off. CUTMASTER 25MM ACTION: RUN / Rapid Auto Restart / SET / LATCH switch to RUN (for most applications) or to Rapid Auto Restart (for gouging, trimming, or expanded metal applications) or to LATCH is used for specific applications (torch switch can be released after main arc transfer). RESULT: Gas flow stops. ACTION: Torch moved away from work (while still activated). RESULT: Main arc stops. Pilot arc automatically restarts. ACTION: Torch moved within transfer distance of workpiece. RESULT: Main arc transfers. Pilot arc off. ACTION: Unplug input power cord or open external disconnect. RESULT: No power to system. Art #A-08793 <strong>Manual</strong> 0-5081 A-1 APPENDIX
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25mm CUTMASTER PLASMA CUTTING SYST
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! WARNINGS Read and understand this
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TABLE OF CONTENTS SECTION 1:GENERAL
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TABLE OF CONTENTS APPENDIX 1: SEQUE
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SECTION 1: GENERAL INFORMATION 1.01
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14. American Welding Society Standa
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1.06 Documents De Reference Consult
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1.08 Statement of Warranty CUTMASTE
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SECTION 2 SYSTEM: INTRODUCTION 2.01
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2.05 Input Wiring Specifications 3
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SECTION 2 TORCH: INTRODUCTION 2T.01
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B. Gas Distribution The single gas
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3.01 Unpacking SECTION 3 SYSTEM: IN
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For CE units: EMC Input Power Filte
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Installing Optional Single - Stage
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SECTION 3 TORCH: INSTALLATION 3T.01
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SECTION 4 SYSTEM: OPERATION 4.01 Fr
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STANDOFF CutMaster 25mm Gas Pressur
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SECTION 4 TORCH: OPERATION 4T.01 To
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Torch Standoff Improper standoff (t
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Shield Cup With Straight Edge The d
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4T.05 Gouging ! WARNINGS Be sure th
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4T.07 Parts Selection for Manual an
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CUTMASTER 25mm Type Torch: SL60 Wit
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CUTMASTER 25mm Type Torch: SL60 wit
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Page 55 and 56: Catalog # Description Patent(s) 9-8
Page 57 and 58: 5.01 General Maintenance SECTION 5
Page 59 and 60: 5.04 Fault Indicator At initial pow
Page 61 and 62: Problem - Symptom Possible Cause Re
Page 63 and 64: 5. Remove the fitting from the filt
Page 65 and 66: B. Cover Installation 1. Reverse pr
Page 67 and 68: 9. Close torch switch (Pendant swit
Page 69 and 70: 3. Open or improperly connected rib
Page 71 and 72: L. AC LED on, TEMP, GAS, DC LED's a
Page 73 and 74: 4. Shorted Torch a) Disconnect torc
Page 75 and 76: 5.12 Test Procedures A. Main Contac
Page 77 and 78: Signal Information Many of the sign
Page 79 and 80: B. CAPACITOR PCB TEST POINTS MTH1,2
Page 81 and 82: CUTMASTER 25mm Signal Source/Destin
Page 83 and 84: This Page Intentionally Blank CUTMA
Page 85 and 86: J3-1 N/A J3-2 Common J4-1 3.3VDc J4
Page 87 and 88: SECTION 5 TORCH: SERVICE 5T.01 Gene
Page 89 and 90: 6.01 Introduction A. Parts List Bre
Page 91 and 92: 6.05 Front Panel Replacement Parts
Page 93 and 94: 6.07 Right Side Replacement Parts C
Page 95 and 96: 6.09 Replacement Parts for Hand Tor
Page 97 and 98: 1 2 3 12 4 10 10 11 5 9 CUTMASTER 2
Page 99 and 100: SECTION 7: REPLACEMENT PROCEDURES 7
Page 101 and 102: 7.05 Front Panel Parts Replacement
Page 103 and 104: 13. Remove the two screws securing
Page 105: 7.08 Right Side Internal Parts Repl
Page 109 and 110: APPENDIX 3: TORCH PIN - OUT DIAGRAM
Page 111 and 112: C. Automation Torch Connection Diag
Page 113 and 114: CUTMASTER 25MM Manual 0-5081 A-7 AP
Page 115 and 116: GLOBAL CUSTOMER SERVICE CONTACT The
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