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CutMaster True Service Manual - Victor Technologies - Europe

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CUTMASTER 25mm<br />

7. Install the replacement Logic PCB by reversing<br />

the above steps.<br />

8. Reinstall the power supply cover.<br />

G. ON/OFF Switch (SW1) Replacement<br />

Tools required: T20 Torx Driver<br />

1. Remove the cover per subsection 7.04A<br />

2. Disconnect the wires on the rear of the switch,<br />

noting the location and orientation of each wire<br />

as shown below.<br />

Switch<br />

4 3<br />

2 1<br />

3. Squeeze together the clips on the back of the<br />

switch, then remove the switch through the front<br />

panel.<br />

4. Install the replacement switch by reversing the<br />

above steps.<br />

Art # A-08169<br />

5. Reinstall the power supply cover<br />

H. Work Cable Replacement<br />

Tools required: T20 Torx Driver<br />

1. Remove the Cover per subsection 7.04A.<br />

2. Disconnect the work cable from the WORK1<br />

terminal on the Main PCB.<br />

3. Squeeze the top and bottom of the Work Cable<br />

Strain Relief and remove from the front panel.<br />

4. Install the replacement Work Cable by reversing<br />

the above steps.<br />

5. Reinstall the power supply cover<br />

7.06 Left Side Internal Parts<br />

Replacement<br />

A. Fan Replacement<br />

Tools required: T20 Torx Driver<br />

1. Remove the Cover per subsection 7.04A<br />

2. Unplug J7 and J8 connectors from Main PCB.<br />

3. Carefully feed the fan wires through the center<br />

chassis wire slot.<br />

4. Remove the fan by pushing the fan retaining<br />

clips apart and pulling the fan out of the center<br />

chassis.<br />

5. On the replacement fan(s) note the direction of<br />

air flow as labeled on the fan housing and orient<br />

so fan will blow air into the unit.<br />

6. Install replacement fan by reversing the above<br />

steps.<br />

7. Reinstall the power supply cover<br />

B. Main Transformer (T1) Replacement<br />

Tools required: T20 Torx Driver, ½” Nut Driver<br />

1. Remove the Cover per subsection 7.04A<br />

2. Remove the Tube Handle per subsection 7.04C<br />

3. Remove the two large and one small gas hoses<br />

per subsection 7.05C<br />

4. Remove the Gas Solenoid per subsection 7.05E<br />

5. Disconnect the transformer wires from terminals<br />

PRI 1 (A), PRI 2 (B), PRI 3 (C), PRI 4 (D), SEC1,<br />

SEC2 on the Main PCB.<br />

6. Disconnect J2 & J3 connectors from Main PCB.<br />

7. Remove the two screws securing the Center<br />

Chassis to the base.<br />

8. Loosen the two screws on the Input Power Cable<br />

strain relief.<br />

9. Disengage the Rear panel from the base per section<br />

7.04D.<br />

10. Guide the rear panel back six (6) inches away<br />

from the base.<br />

11. Guide the Center Chassis towards the center of<br />

the base to disengage the bottom locking tabs<br />

securing the Chassis to the base.<br />

12. Carefully guide the Center Chassis up far enough<br />

to lay the Chassis down to the right side of the<br />

unit.<br />

PARTS REPLACEMENT 7-4 <strong>Manual</strong> 0-5081

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