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CutMaster True Service Manual - Victor Technologies - Europe

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7.05 Front Panel Parts Replacement<br />

Refer to section 6.05 for Front Panel Replacement Parts<br />

and overall detailed drawing.<br />

A. Current Control Potentiometer (A) Knob<br />

Replacement<br />

Tools required: Flat Screw Driver<br />

1. Turn the potentiometer fully clockwise and note<br />

the location of the pointer mark on the knob.<br />

2. Loosen the screw securing the Current Control<br />

Knob to the potentiometer shaft and remove the<br />

knob.<br />

3. Replace the knob on the potentiometer shaft with<br />

the pointer in the same position as noted in step<br />

1.<br />

B. Function Control Switch Knob<br />

Replacement<br />

Tools required: Flat Screw Driver<br />

1. Turn the Function Control Switch until the<br />

pointer on the knob is in the LATCH position.<br />

2. Loosen the screw securing the knob to the switch<br />

shaft and remove the knob.<br />

3. Replace the knob on the switch shaft with the<br />

pointer in the position noted in step 1.<br />

C. Replacing Gas Hoses<br />

Tools required: T20 Torx Driver<br />

1. Remove the cover per subsection 7.04A<br />

2. Push the gas fitting locking ring back. A small<br />

open end wrench works well for this.<br />

1<br />

3<br />

3. Pull the hose from the fitting.<br />

2<br />

Art # A-08150<br />

4. Replace the hose by pushing the hose back into<br />

the fitting until it fully seats. Check it by pulling<br />

on the hose. If done correctly it will not pull<br />

out.<br />

5. Reinstall the power supply cover<br />

D. Air Regulator Replacement<br />

Tools required: T20 Torx Driver<br />

CUTMASTER 25mm<br />

1. Remove the cover per subsection 7.04A<br />

2. Remove the three (3) air hoses from the regulator<br />

per subsection 7.05-C<br />

3. Pull the Air Regulator adjusting knob from the<br />

shaft.<br />

4. Loosen and remove the locking nut securing the<br />

Air Regulator to the front Panel, then remove the<br />

regulator.<br />

5. Install replacement Air Regulator by reversing<br />

the above steps.<br />

6. Reinstall the power supply cover<br />

E. Gas Solenoid Replacement<br />

Tools required: T20 Torx Driver, Flat Screw Driver<br />

1. Remove the cover per subsection 7:04A<br />

2. Disconnect J5 connector from the Main PCB.<br />

3. Remove the air hose from Gas Solenoid per subsection<br />

7.05-C<br />

4. The Solenoid utilizes the same type locking fitting<br />

as the gas hoses. Using a flat blade screw<br />

driver, push the locking ring towards the Solenoid<br />

while pulling the Solenoid away from the<br />

ATC.<br />

5. Install the replacement Gas Solenoid by reversing<br />

the above steps<br />

6. Reinstall the power supply cover<br />

F. Logic PCB (PCB3) Replacement<br />

Tools required: T20 Torx Driver Flat Screw Driver, ½”<br />

wrench<br />

1. Remove the cover per subsection 7.04A<br />

2. Remove the two large and one small gas hoses<br />

from the pressure regulator per subsection<br />

7.05C.<br />

3. Unplug the connector J2 from the Main PCB.<br />

4. Remove the Current Control Potentiometer Knob<br />

and nut securing the potentiometer shaft to the<br />

front panel per subsection 7.05A<br />

5. Remove the Function Control Switch Knob and<br />

the nut securing the switch shaft to the front<br />

panel per subsection 7.05B.<br />

6. Pull the top of the front panel forward slightly<br />

and carefully remove the Logic PCB from the<br />

unit.<br />

<strong>Manual</strong> 0-5081 7-3 PARTS REPLACEMENT

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