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iTNC 530 - TNC 640 - DR. JOHANNES HEIDENHAIN GmbH

iTNC 530 - TNC 640 - DR. JOHANNES HEIDENHAIN GmbH

iTNC 530 - TNC 640 - DR. JOHANNES HEIDENHAIN GmbH

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Machining cylindrical surfaces*<br />

With the <strong>i<strong>TNC</strong></strong> <strong>530</strong> it is quite easy to<br />

program contours (which consist of straight<br />

lines and arcs) on cylindrical surfaces using<br />

rotary and tilting tables: You simply program<br />

the contour in a plane as if the cylinder<br />

surface were unrolled. The <strong>i<strong>TNC</strong></strong> <strong>530</strong> then<br />

executes the operation on the surface of<br />

the cylinder.<br />

The <strong>i<strong>TNC</strong></strong> <strong>530</strong> features four cycles for<br />

cylindrical surface machining:<br />

Slot milling (the slot width is the same as<br />

the tool diameter)<br />

Guide-groove milling (the slot width is<br />

greater than the tool diameter)<br />

Ridge milling<br />

Mill outside of contour<br />

* The machine and the <strong>i<strong>TNC</strong></strong> must be adapted to these<br />

functions by the machine tool builder.<br />

Manual axis motion in the tool direction<br />

on 5-axis machines<br />

The safe retraction of a tool is very<br />

important with fi ve-axis machining. The<br />

“virtual tool axis” function is of assistance<br />

here. You can use it to traverse the tool in<br />

the current direction of the tool axis<br />

through an external direction key or the<br />

handwheel. This function is especially<br />

useful if you want to<br />

retract the tool in the direction of the tool<br />

axis during interruption of a fi ve-axis<br />

machining program, or<br />

use the handwheel or external direction<br />

keys to perform an operation in Manual<br />

mode and the tool is in contact.<br />

move the tool with the handwheel in the<br />

active tool axis direction during<br />

machining.<br />

Linear feed rate for rotary tables<br />

in mm/min*<br />

In the standard version, the feed rate of<br />

rotary axes is programmed in degrees/<br />

minute. However, the <strong>i<strong>TNC</strong></strong> <strong>530</strong> can<br />

interpret this feed rate in mm/min as well.<br />

The feed rate at the contour is then<br />

independent of the distance of the tool<br />

center from the center of the rotary axis.<br />

15

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