Quality Assurance Handbook for Rural Roads Volume-I - pmgsy
Quality Assurance Handbook for Rural Roads Volume-I - pmgsy
Quality Assurance Handbook for Rural Roads Volume-I - pmgsy
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3. Section-400<br />
6. The cement stabilized soil subbase/base should be constructed by mix-in-place method of<br />
construction . Manual mixing can be permitted only where the width of laying is not adequate <strong>for</strong><br />
mechanical operations, as in small-sized jobs.<br />
7. The equipment used <strong>for</strong> mix-in-place construction should be a tractor-towed Rotavator or similar<br />
approved equipment capable of pulverizing and mixing the soil with additive and water to specified<br />
degree to the full thickness of the layer being processed and of achieving the desired degree of<br />
mixing and uni<strong>for</strong>mity of the stabilized material.<br />
8. The mixer should be equipped with an appropriate device <strong>for</strong> controlling the depth of processing<br />
and the mixing blades should be maintained or reset periodically so that the correct depth of<br />
mixing is obtained at all times.<br />
9. Appropriate tractor-towed equipment, approved by the Engineer, are suitable <strong>for</strong> per<strong>for</strong>ming<br />
various operations in the construction process, like pulverization of soil clods by tractor-towed<br />
disc harrows and mixing of soil with stabilizer by tractor-towed Rotavator.<br />
10. The surface to receive the stabilized soil layer should be prepared to the lines, grade and camber.<br />
11. Immediately after spreading, grading and levelling of the mixed material, compaction shall be<br />
carried out. The moisture content of soil-cement mix at compaction should be within(±) 2% of<br />
optimum moisture content (as per IS-2720 Part 7). During rolling, the surface shall be checked <strong>for</strong><br />
grade and camber. A density of at least 100% of the maximum dry density of the material, as<br />
determined in accordance with IS:2720 Part 7 should be achieved.<br />
12. Compaction of cement stabilized material shall be completed within two hours of its mixing.<br />
13. The compacted soil-cement mix should be cured by moist curing with water <strong>for</strong> a period of 7 days<br />
after which subsequent pavement courses should be laid to prevent the surface from drying out<br />
and becoming friable.<br />
B. <strong>Quality</strong> Control Requirements<br />
1. Materials<br />
(i) Materials to be stabilized: The material <strong>for</strong> cement treatment includes sand, gravel, laterite<br />
kankar, brick aggregate, crushed rock, slag or flyash or combination of these. Material <strong>for</strong><br />
subbase/base should con<strong>for</strong>m to the grading given in Table 404.1<br />
TABLE 404.1: GRADING LIMITS OF MATERIALS FOR STABILIZATION WITH CEMENT<br />
IS Sieve Per cent by Weight Passing IS Sieve<br />
Sub-base Finer Than Base wihtin the Range<br />
53.0 mm 100 100<br />
37.5 mm 95 95-100<br />
19.0 mm 45 45-100<br />
9.5 mm 35 35-100<br />
4.75 mm 25 25-100<br />
600 micron 8 8-65<br />
300 micron 5 5-40<br />
75 micron 0 0-10<br />
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