Quality Assurance Handbook for Rural Roads Volume-I - pmgsy

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Ministry of Rural Development Government of India Quality Assurance Handbook for Rural Roads Volume-I Quality Management System and Quality Control Requirements May 2007 National Rural Roads Development Agency
© All Rights Reserved Published by National Rural Roads Development Agency, Ministry of Rural Development, Government of India, New Delhi Quality Assurance Handbook for Rural Roads has been developed by: Indian Roads Congress Kamakoti Marg, Sector-6, R.K. Puram, New Delhi-110022 Copies can be obtained from National Rural Roads Development Agency Ministry Of Rural Development, Government Of India #5th, Floor, 15 NBCC Tower, Bhikaji Cama Place, New Delhi-110066 Ph.: 011-26716930, 011-41000472
Page 4 and 5: FOREWORD PREFACE ABBREVIATIONS QUAL
Page 6 and 7: Section 1100 PIPE CULVERTS 163 to 1
Page 8 and 9: PREFACE A good road network has an
Page 10 and 11: AE : Assistant Engineer AIV : Aggre
Page 12 and 13: 1. BACKGROUND 1 Quality Assurance H
Page 14 and 15: 3 Quality Assurance Handbook for Ru
Page 16 and 17: Material tests Workmanship tests Se
Page 18 and 19: 2. Quality Management System (iii)
Page 20 and 21: 2. Quality Management System A typi
Page 22 and 23: 105. CONSTRUCTION EQUIPMENT 13 Qual
Page 24 and 25: B Do’s and Don’ts Do’s Don’
Page 26 and 27: 201 & 202. SITE CLEARANCE A Methodo
Page 28 and 29: 301. EMBANKMENT CONSTRUCTION A Meth
Page 30 and 31: (vii) Materials in a frozen conditi
Page 32 and 33: B. Earthwork for Subgrade (Cutting
Page 34 and 35: 302. EARTHWORK IN CUTTING A. Method
Page 36 and 37: 31 Quality Assurance Handbook for R
Page 42 and 43: B. Quality Control Requirements 1.
Page 44 and 45: SECTION 400 39 Quality Assurance Ha
Page 46 and 47: 3. Section-400 (ii) Atterberg limit
Page 48 and 49: 3. Section-400 C Do’s and Don’t
Page 50 and 51: 3. Section-400 TABLE 402.2: GRADING
Page 52 and 53:
3. Section-400 2. The pulverization
Page 54 and 55:
3. Section-400 Table 403.3 : QUALIT
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3. Section-400 6. The cement stabil
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3. Section-400 6.3 Quality Control
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3. Section-400 14. In case the scre
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3. Section-400 TABLE 405.4: APPROXI
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Page 66 and 67:
3. Section-400 (ii) Grading Require
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3. Section-400 C Do’s and Don’t
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3. Section-400 408. Local materials
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3. Section-400 B. Quality control r
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3. Section-400 409. LIME-FLYASH STA
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3. Section-400 4. Surface Regularit
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3. Section-400 (ii) Slag The broad
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3. Section-400 6. The thickness of
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3. Section-400 2. Horizontal Alignm
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SECTION 500 BITUMINOUS 81 Quality A
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3. Section-500 (iii) In the final l
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3. Section-500 3. The primer should
Page 90 and 91:
3. Section-500 B. Quality Control R
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3. Section-500 TABLE 504.2: PHYSICA
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3. Section-500 (b) Bitumen The bind
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3. Section-500 TABLE 506.1 RATE OF
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3. Section-500 TABLE 507.1: NOMINAL
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3. Section-500 5. Quality Control T
Page 104 and 105:
3. Section-500 TABLE 508.1.1 : QUAN
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3. Section-500 Table 508.1.3: QUALI
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3. Section-500 B. Quality Control R
Page 110 and 111:
3. Section-500 (ii) Immediately the
Page 112 and 113:
3. Section-500 512. MODIFIED BITUME
Page 114 and 115:
3. Section-500 TABLE 512.5 : REQUIR
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Annex-III & IV DETERMINATION OF IN-
Page 118 and 119:
SIMPLE/HANDFEEL TESTS 600 600.1 Bri
Page 120 and 121:
119 Quality Assurance Handbook for
Page 122 and 123:
SECTION 600 121 Quality Assurance H
Page 124 and 125:
3. Section-600 4. Build the courses
Page 126 and 127:
3. Section-600 (v) Storage of mater
Page 128 and 129:
3. Section-600 3.3. Quality Control
Page 130 and 131:
700 : STONE MASONRY FOR STRUCTURES
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(v) Stone Masonry 133 Quality Assur
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4.2. Tests / checks during construc
Page 136 and 137:
SECTION 800 CONCRETE FOR STRUCTURES
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3. Section-800 2. Proceed with conc
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3. Section-800 TABLE 800.3: REQUIRE
Page 142 and 143:
3. Section-800 c. The strength of a
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3. Section-800 4.2 Tests / checks d
Page 146 and 147:
SECTION 900 149 Quality Assurance H
Page 148 and 149:
3. Section-900 2. Lower centering g
Page 150 and 151:
3. Section-900 C. Do’s and Don’
Page 152 and 153:
1000 STEEL REINFORCEMENT A. Methodo
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3.2 Tests during construction 159 Q
Page 156 and 157:
1100: PIPE CULVERTS A. Methodology
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Page 160 and 161:
SECTION 1200 167 Quality Assurance
Page 162 and 163:
3. Section-1200 A2 Substructures Th
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3. Section-1200 4. Provide 75 mm ce
Page 166 and 167:
3. Section-1200 (2) Tolerances 1200
Page 168 and 169:
3. Section-1200 3.2 Tests / checks
Page 170 and 171:
Page 172 and 173:
3. Section-1300 A-3 Toe Protection
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3. Section-1300 2. Stones for pitch
Page 176 and 177:
Page 178 and 179:
3. Section-1400 3. Give streamline
Page 180 and 181:
3. Section-1400 2. Tests during con
Page 182 and 183:
Page 184 and 185:
3. Section-1500 5 Mark location and
Page 186 and 187:
3. Section-1500 (iv) Water Water us
Page 188 and 189:
3. Section-1500 TABLE 1501.3: QUALI
Page 190 and 191:
3. Section-1500 2. Check the in-sit
Page 192 and 193:
3. Section-1500 TABLE NO. 1502.3: P
Page 194 and 195:
3. Section-1500 1503: RECTANGULAR C
Page 196 and 197:
3. Section-1500 3.2 Tests during co
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3. Section-1500 1504: INTERLOCKING
Page 200 and 201:
3. Section-1500 2. Quality Control
Page 202 and 203:
Page 204 and 205:
3. Section-1600 The prescribed road
Page 206 and 207:
3. Section-1600 C. Do’s and Don
Page 208 and 209:
1700. TRAFFIC SIGNS AND MARKINGS A.
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Page 214 and 215:
1904 : MAINTENANCE OF BITUMINOUS SU
Page 216 and 217:
4.6 Settlement and Upheaval 235 Qua
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2. Surface Finish 237 Quality Assur
Page 220 and 221:
1908 : MAINTENANCE OF CULVERTS AND
Page 222 and 223:
Page 224 and 225:
4. Quality Monitoring only in excep
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1. SECTION 100: GENERAL 1.1: Qualit
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Page 230 and 231:
10 5R 60 106 25 DIA WELDED 21 DIA 1
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4. Section-300 (b) Carry out an ins
Page 234 and 235:
4. Section-300 Photo 1. Visual Clas
Page 236 and 237:
Page 238 and 239:
Test 1 261 Quality Assurance Handbo
Page 240 and 241:
4. Section-500 (iii) Check the aggr
Page 242 and 243:
5. SECTION 1100:PIPE CULVERTS 267 Q
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6. SECTION 1300: PROTECTION WORKS A
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4. Section-1500 In case of cracked
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4. Section-1700 2. Road Markings C
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Appendix-1 1.4 Estimating Plasticit
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Appendix-1 1.8 Simple Gadgets for E
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Appendix-1 (ii) Make two identical
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Appendix-1 (ii) Workability: Take a
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Appendix-2 Curing : Covering the c
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Appendix-3 Sr. Code/ Title of the P
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Page 264 and 265:
Page 266 and 267:
Quality Assurance Handbook for Rura
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