Quality Assurance Handbook for Rural Roads Volume-I - pmgsy

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Appendix-3 Sr. Code/ Title of the Publication No. Document No. 3. IRC:90-1985 Guidelines of Selection, Operation and Maintenance of Bituminous Hot Mix Plant 4. IRC:SP:22-1980 Recommendations for the Sizes for each Type of Road Making Machinery to Cater to the General Demand of Road Works 5. IRC:SP:25-1984 Gopi and his Road Roller-Guidelines on Maintenance of Road Rollers 6. IRC:SP:29-1994 Directory of Indigenous Manufacturers of Road/ Bridge Construction Machinery & Important Bridge Components (First Revision) 7. IRC:SP:34-1989 General Guidelines About the Equipment for Bituminous Surface Dressing 2. Bridges 2.(A). Codes of Practice 1. IRC:5-1998 Standard Specifications and Code of Practice for Road Bridges, Section I – General Features of Design (Seventh Revision) 2. IRC:6-2000 Standard Specifications and Code of Practice for Road Bridges, Section II – Loads and Stresses (Fourth Revision) 3. IRC:21-2000 Standard Specifications and Code of Practice for Road Bridges, Section III – Cement Concrete (Plain and Reinforced) (Third Revision) 4. IRC:22-1986 Standard Specifications and Code of Practice for Road Bridges, Section VI – Composite Construction (First Revision) 5. IRC:24-2001 Standard Specifications and Code of Practice for Road Bridges, Section V – Steel Road Bridges (Second Revision) 6. IRC:40-2002 Standard Specifications and Code of Practice for Road Bridges, Section IV – Brick, Stone and Block Masonry (Second Revision) 7. IRC:78-2000 Standard Specifications and Code of Practice for Road Bridges, Section VII – Foundations and Substructure (Second Revision) 8. IRC:83-1999 Standard Specifications and Code of Practice for Road Bridges, Section IX – Bearings, Part I : Metallic Bearings (First Revision) 9. IRC:83-1987 Standard Specifications and Code of Practice for Road Bridges, (Part II) Section IX – Bearings, Part II: Elastomeric Bearings 10. IRC:83-2002 Standard Specifications and Code of Practice for Road Bridges, (Part III) Section IX – Bearings, Part III: POT, POT-CUM-PTFE, PIN AND METALLIC GUIDE BEARINGS Appendix-3/6
Sr. Code/ Title of the Publication No. Document No. Quality Assurance Handbook for Rural Roads 11. IRC:87-1984 Guidelines for the Design and Erection of Falsework for Road Bridges 12. IRC:89-1997 Guidelines for Design and Construction of River Training & Control Works for Road Bridges (First Revision) 2.(B). Inspection, Maintenance & Rehabilitation 1. IRC:SP:35-1990 Guidelines for Inspection and Maintenance of Bridges 2. IRC:SP:40-1993 Guidelines on Techniques for Strengthening and Rehabilitation of Bridges 3. IRC:SP:52-1999 Bridge Inspector’s Reference Manual 2.(C). Project Preparation, Contract Management & Quality Control 1. IRC:SP:47-1998 Guidelines on Quality Systems for Road Bridges (Plain, Reinforced, Prestressed and Composite Concrete) 2. IRC:SP:54-1999 Project Preparation Manual for Bridges 2.(D). Other Important Publications 1. IRC:7-1971 Recommended Practice for Numbering Bridges and Culverts (First Revision) 2. IRC:SP:13-2004 Guidelines for the Design of Small Bridges and Culverts (First Revision) 3. IRC:SP:51-1999 Guidelines for Load Testing of Bridges Appendix-3/7
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Ministry of Rural Development Gover
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FOREWORD PREFACE ABBREVIATIONS QUAL
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Section 1100 PIPE CULVERTS 163 to 1
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PREFACE A good road network has an
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AE : Assistant Engineer AIV : Aggre
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1. BACKGROUND 1 Quality Assurance H
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3 Quality Assurance Handbook for Ru
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Material tests Workmanship tests Se
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2. Quality Management System (iii)
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2. Quality Management System A typi
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105. CONSTRUCTION EQUIPMENT 13 Qual
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B Do’s and Don’ts Do’s Don’
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201 & 202. SITE CLEARANCE A Methodo
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301. EMBANKMENT CONSTRUCTION A Meth
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(vii) Materials in a frozen conditi
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B. Earthwork for Subgrade (Cutting
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302. EARTHWORK IN CUTTING A. Method
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31 Quality Assurance Handbook for R
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B. Quality Control Requirements 1.
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SECTION 400 39 Quality Assurance Ha
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3. Section-400 (ii) Atterberg limit
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3. Section-400 C Do’s and Don’t
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3. Section-400 TABLE 402.2: GRADING
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3. Section-400 2. The pulverization
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3. Section-400 Table 403.3 : QUALIT
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3. Section-400 6. The cement stabil
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3. Section-400 6.3 Quality Control
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3. Section-400 14. In case the scre
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3. Section-400 TABLE 405.4: APPROXI
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3. Section-400 (ii) Grading Require
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3. Section-400 C Do’s and Don’t
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3. Section-400 408. Local materials
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3. Section-400 B. Quality control r
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3. Section-400 409. LIME-FLYASH STA
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3. Section-400 4. Surface Regularit
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3. Section-400 (ii) Slag The broad
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3. Section-400 6. The thickness of
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3. Section-400 2. Horizontal Alignm
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SECTION 500 BITUMINOUS 81 Quality A
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3. Section-500 (iii) In the final l
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3. Section-500 3. The primer should
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3. Section-500 B. Quality Control R
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3. Section-500 TABLE 504.2: PHYSICA
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3. Section-500 (b) Bitumen The bind
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3. Section-500 TABLE 506.1 RATE OF
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3. Section-500 TABLE 507.1: NOMINAL
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3. Section-500 5. Quality Control T
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3. Section-500 TABLE 508.1.1 : QUAN
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3. Section-500 Table 508.1.3: QUALI
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3. Section-500 B. Quality Control R
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3. Section-500 (ii) Immediately the
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3. Section-500 512. MODIFIED BITUME
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3. Section-500 TABLE 512.5 : REQUIR
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Annex-III & IV DETERMINATION OF IN-
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SIMPLE/HANDFEEL TESTS 600 600.1 Bri
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119 Quality Assurance Handbook for
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SECTION 600 121 Quality Assurance H
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3. Section-600 4. Build the courses
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3. Section-600 (v) Storage of mater
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3. Section-600 3.3. Quality Control
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700 : STONE MASONRY FOR STRUCTURES
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(v) Stone Masonry 133 Quality Assur
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4.2. Tests / checks during construc
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SECTION 800 CONCRETE FOR STRUCTURES
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3. Section-800 2. Proceed with conc
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3. Section-800 TABLE 800.3: REQUIRE
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3. Section-800 c. The strength of a
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3. Section-800 4.2 Tests / checks d
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SECTION 900 149 Quality Assurance H
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3. Section-900 2. Lower centering g
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3. Section-900 C. Do’s and Don’
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1000 STEEL REINFORCEMENT A. Methodo
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3.2 Tests during construction 159 Q
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1100: PIPE CULVERTS A. Methodology
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SECTION 1200 167 Quality Assurance
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3. Section-1200 A2 Substructures Th
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3. Section-1200 4. Provide 75 mm ce
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3. Section-1200 (2) Tolerances 1200
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3. Section-1200 3.2 Tests / checks
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3. Section-1300 A-3 Toe Protection
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3. Section-1300 2. Stones for pitch
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3. Section-1400 3. Give streamline
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3. Section-1400 2. Tests during con
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3. Section-1500 5 Mark location and
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3. Section-1500 (iv) Water Water us
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3. Section-1500 TABLE 1501.3: QUALI
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3. Section-1500 2. Check the in-sit
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3. Section-1500 TABLE NO. 1502.3: P
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3. Section-1500 1503: RECTANGULAR C
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3. Section-1500 3.2 Tests during co
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3. Section-1500 1504: INTERLOCKING
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3. Section-1500 2. Quality Control
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3. Section-1600 The prescribed road
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3. Section-1600 C. Do’s and Don
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1700. TRAFFIC SIGNS AND MARKINGS A.
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Page 214 and 215: 1904 : MAINTENANCE OF BITUMINOUS SU
Page 216 and 217: 4.6 Settlement and Upheaval 235 Qua
Page 218 and 219: 2. Surface Finish 237 Quality Assur
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Page 232 and 233: 4. Section-300 (b) Carry out an ins
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Page 238 and 239: Test 1 261 Quality Assurance Handbo
Page 240 and 241: 4. Section-500 (iii) Check the aggr
Page 242 and 243: 5. SECTION 1100:PIPE CULVERTS 267 Q
Page 244 and 245: 6. SECTION 1300: PROTECTION WORKS A
Page 246 and 247: 4. Section-1500 In case of cracked
Page 248 and 249: 4. Section-1700 2. Road Markings C
Page 250 and 251: Appendix-1 1.4 Estimating Plasticit
Page 252 and 253: Appendix-1 1.8 Simple Gadgets for E
Page 254 and 255: Appendix-1 (ii) Make two identical
Page 256 and 257: Appendix-1 (ii) Workability: Take a
Page 258 and 259: Appendix-2 Curing : Covering the c
Page 260 and 261: Appendix-3 Sr. Code/ Title of the P
Page 262 and 263: Appendix-3 Sr. Code/ Title of the P
Page 266 and 267: Quality Assurance Handbook for Rura
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