Quality Assurance Handbook for Rural Roads Volume-I - pmgsy
Quality Assurance Handbook for Rural Roads Volume-I - pmgsy Quality Assurance Handbook for Rural Roads Volume-I - pmgsy
3. Section-1500 TABLE NO. 1502.3: PHYSICAL REQUIREMENT OF FLY-ASH AS CONCRETE ADMIXTURE (IS: 3812) Sl. No. Characteristics Requirement of grade 1 fly-ash 1 Fineness, specific surface area in m 2 /kg by Blaine’s 320 m 2 /kg minimum permeability test, 2 Particles retained on 45 micron IS sieve 34% maximum 3 Lime reactivity average compressive strength 4.5 N/mm 2 4 Soundness by autoclave test expansion of specimen 0.8% maximum 5 Drying shrinkage 0.15% maximum Quality Control requirements for Horizontal Alignment, Surface Level, Surface Regularity, and Acceptance Criteria for cracked concrete slabs and strength of concrete as described in subsection 1501 C shall apply. 2 Quality Control Tests 2.1 Tests prior to construction The Quality Control tests to be carried out prior to construction are indicated in Table 1502.4 TABLE 1502.4: QUALITY CONTROL TESTS PRIOR TO CONSTRUCTION S. No. Tests Frequency 1. Materials for concrete As in Table 1501.2 2. Concrete Mix design (With and without flyash) Approval by EE for cement content w/c ratio and use of plasticizers 3. Plants, Equipment and tools As per contract 4. Trial length before commencement of regular work Approval by EE 5. Granular Sub base As in Table 401.3 6. Design Parameters (Grade of concrete, width, thickness As per construction drawings. and details of joints) 2.2 Tests during construction The quality control tests to be carried out during construction are indicated in Table 1502.5 206
207 Quality Assurance Handbook for Rural Roads TABLE 1502.5: QUALITY CONTROL TESTS DURING CONSTRUCTION S. No. Tests/ Check Frequency 1. Gradation and moisture content of aggregates As in Table 1501.3 2. Batching and mixing of materials Check for measurements and proper mixing 3. Workability, zero slump and insitu density of RCCP One test for 3 cum of concrete 4. Insitu density of trial length by sand replacement method IS:2720) Three tests for each 2000 sq m or part thereof. 5. Subgrade and Subbase As in Table 301.5 and 401.3 6. Strength of Concrete (IS:516) As in Table 1501.3 7. Side forms As in Table 1501.3 8. Transverse Contraction Joints (width and depth) 18-24 hours after laying 2.3 Quality Control Checks by AE / EE The Quality Control checks to be carried out by AE / EE are indicted in Table 1502.6 TABLE 1502.6: QUALITY CONTROL CHECKS BY AE/EE S. No. Tests/ Check Frequency Designation of Inspecting Officer 1. Thickness, levels and strength Three sections at the end of work AE / EE At random 2. Cumulative length of cracks One check for every 100 m length. AE / EE 3. Core density of RCCP and At the end of 28 days AE/EE homogeneity (Average of three cores) 4. Performance of 30 m Trial length For each work AE/EE C. Do’s and Don’ts Do’s Don’ts 1. Determine optimum moisture content requirement after making field trial construction. 2. Do ensure uniform spreading of concrete to ensure uniform density, proper compaction and achievement of designed thickness. 3. Do taper concrete in half a metre length at the end of day’s work. Before commencement of work on the next day, this half metre width should be cut straight and fresh concrete abutting the old concrete is laid. 4. Commence rolling from lower edges to center/ super-elevated edges. 5 Ensure sufficiency and accuracy of material, plant and equipment and methods of construction by laying a trial length. 6. Use flexible synthetic or jute rope to avoid infiltration of foreign particles/dust in empty joints. 1. Do not lay sub-base on a sub-grade softened by rain. 2. Do not allow normal working till the trial length has been approved. 3. Do not provide any vertical step between the adjacent side forms greater than 3 mm. 4. Do not make up depressions, while placing RCCP, by depositing fine material. 5. Do not use flyash as replacement of cement if Portland Pozzolana flyash based or any other blended cement is used. 6. Do not allow any traffic, including construction vehicles on the finished surface of concrete pavement till the joints are permanently sealed.
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3. Section-1500<br />
TABLE NO. 1502.3: PHYSICAL REQUIREMENT OF FLY-ASH AS CONCRETE ADMIXTURE (IS: 3812)<br />
Sl. No. Characteristics Requirement of grade 1 fly-ash<br />
1 Fineness, specific surface area in m 2 /kg by Blaine’s 320 m 2 /kg minimum<br />
permeability test,<br />
2 Particles retained on 45 micron IS sieve 34% maximum<br />
3 Lime reactivity average compressive strength 4.5 N/mm 2<br />
4 Soundness by autoclave test expansion of specimen 0.8% maximum<br />
5 Drying shrinkage 0.15% maximum<br />
<strong>Quality</strong> Control requirements <strong>for</strong> Horizontal Alignment, Surface Level, Surface Regularity, and<br />
Acceptance Criteria <strong>for</strong> cracked concrete slabs and strength of concrete as described in subsection<br />
1501 C shall apply.<br />
2 <strong>Quality</strong> Control Tests<br />
2.1 Tests prior to construction<br />
The <strong>Quality</strong> Control tests to be carried out prior to construction are indicated in Table 1502.4<br />
TABLE 1502.4: QUALITY CONTROL TESTS PRIOR TO CONSTRUCTION<br />
S. No. Tests Frequency<br />
1. Materials <strong>for</strong> concrete As in Table 1501.2<br />
2. Concrete Mix design (With and without flyash) Approval by EE <strong>for</strong> cement content w/c ratio<br />
and use of plasticizers<br />
3. Plants, Equipment and tools As per contract<br />
4. Trial length be<strong>for</strong>e commencement of regular work Approval by EE<br />
5. Granular Sub base As in Table 401.3<br />
6. Design Parameters (Grade of concrete, width, thickness As per construction drawings.<br />
and details of joints)<br />
2.2 Tests during construction<br />
The quality control tests to be carried out during construction are indicated in Table 1502.5<br />
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