Quality Assurance Handbook for Rural Roads Volume-I - pmgsy
Quality Assurance Handbook for Rural Roads Volume-I - pmgsy Quality Assurance Handbook for Rural Roads Volume-I - pmgsy
SECTION 1500 195 Quality Assurance Handbook for Rural Roads CEMENT CONCRETE PAVEMENT
1501 : PLAIN CEMENT CONCRETE PAVEMENT A. Methodology 1. Approval of materials, plant, equipment and construction method. 197 Quality Assurance Handbook for Rural Roads (i) A trial length of at least 30 m will be constructed off road to demonstrate the proposed materials, plant, equipment and construction methodology before constructing the concrete pavement. Relevant test data of materials and construction methodology listing all steps, details of personnel and plant, equipment, batching and mixing of materials handling, curing texturing should be furnished by the Contractor. (ii) The trial length will be constructed in 2 days with a minimum 15 m length on each day. (iii) Before taking up the trial length, ensure that the sources with test results of all materials to be used in the concrete work are approved by the Engineer well in advance, (at least 30 days before their use), and the mix design based on laboratory trial mixes using approved materials is submitted for approval of the Engineer at least 30 days prior to the paving of trial length. (iv) The mix design shall be based on the compressive strength of concrete as specified in the Contract. The cement content should not be more than 425 kg nor less than 310 kg per cum of concrete unless specified otherwise. If flyash is used to replace a part of cement in the concrete mix, the cement content should not be less than 250 kg/cum. All batching of materials shall be by weight. Volume batching may be allowed for small jobs with the approval of the Engineer. Minimum M 30 grade concrete is recommended. Water cement ratio should not be more than 0.5. Admixtures may be used to achieve the desired workability. (v) Semi-mechanised and labour oriented construction techniques will be permitted. Plant, equipment and tools required for preparation and laying of concrete are listed in Clause 1501.11.2 of MoRD Specifications. (vi) Approval of materials, plant, equipment and construction method will be given when the trial length complies with the specifications 2 Prepare the Sub-grade to the specified grades and cross-sections and compact to the design strength specified in the Contract. A day before placing the sub-base, clean the surface and apply a light spray of water on the sub-grade and roll with one or two passes of suitable 80-100 kN roller to stabilise any loose material. 3 Lay granular or WBM grading 3 or lime treated sub-base of the specified type and thickness. Near the bridge or culvert, an additional layer of 200 mm thick non-plastic GSB over the subgrade, should be provided in full panel length and full carriageway width. 4 Provide a separation membrane (125 micron thick plastic sheet) between sub-base and concrete slab. It should be laid without creases.
- Page 132 and 133: (v) Stone Masonry 133 Quality Assur
- Page 134 and 135: 4.2. Tests / checks during construc
- Page 136 and 137: SECTION 800 CONCRETE FOR STRUCTURES
- Page 138 and 139: 3. Section-800 2. Proceed with conc
- Page 140 and 141: 3. Section-800 TABLE 800.3: REQUIRE
- Page 142 and 143: 3. Section-800 c. The strength of a
- Page 144 and 145: 3. Section-800 4.2 Tests / checks d
- Page 146 and 147: SECTION 900 149 Quality Assurance H
- Page 148 and 149: 3. Section-900 2. Lower centering g
- Page 150 and 151: 3. Section-900 C. Do’s and Don’
- Page 152 and 153: 1000 STEEL REINFORCEMENT A. Methodo
- Page 154 and 155: 3.2 Tests during construction 159 Q
- Page 156 and 157: 1100: PIPE CULVERTS A. Methodology
- Page 158 and 159: 165 Quality Assurance Handbook for
- Page 160 and 161: SECTION 1200 167 Quality Assurance
- Page 162 and 163: 3. Section-1200 A2 Substructures Th
- Page 164 and 165: 3. Section-1200 4. Provide 75 mm ce
- Page 166 and 167: 3. Section-1200 (2) Tolerances 1200
- Page 168 and 169: 3. Section-1200 3.2 Tests / checks
- Page 170 and 171: SECTION 1300 179 Quality Assurance
- Page 172 and 173: 3. Section-1300 A-3 Toe Protection
- Page 174 and 175: 3. Section-1300 2. Stones for pitch
- Page 176 and 177: SECTION 1400 187 Quality Assurance
- Page 178 and 179: 3. Section-1400 3. Give streamline
- Page 180 and 181: 3. Section-1400 2. Tests during con
- Page 184 and 185: 3. Section-1500 5 Mark location and
- Page 186 and 187: 3. Section-1500 (iv) Water Water us
- Page 188 and 189: 3. Section-1500 TABLE 1501.3: QUALI
- Page 190 and 191: 3. Section-1500 2. Check the in-sit
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- Page 194 and 195: 3. Section-1500 1503: RECTANGULAR C
- Page 196 and 197: 3. Section-1500 3.2 Tests during co
- Page 198 and 199: 3. Section-1500 1504: INTERLOCKING
- Page 200 and 201: 3. Section-1500 2. Quality Control
- Page 202 and 203: SECTION 1600 217 Quality Assurance
- Page 204 and 205: 3. Section-1600 The prescribed road
- Page 206 and 207: 3. Section-1600 C. Do’s and Don
- Page 208 and 209: 1700. TRAFFIC SIGNS AND MARKINGS A.
- Page 210 and 211: 227 Quality Assurance Handbook for
- Page 212 and 213: 231 Quality Assurance Handbook for
- Page 214 and 215: 1904 : MAINTENANCE OF BITUMINOUS SU
- Page 216 and 217: 4.6 Settlement and Upheaval 235 Qua
- Page 218 and 219: 2. Surface Finish 237 Quality Assur
- Page 220 and 221: 1908 : MAINTENANCE OF CULVERTS AND
- Page 222 and 223: 241 Quality Assurance Handbook for
- Page 224 and 225: 4. Quality Monitoring only in excep
- Page 226 and 227: 1. SECTION 100: GENERAL 1.1: Qualit
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SECTION 1500<br />
195<br />
<strong>Quality</strong> <strong>Assurance</strong> <strong>Handbook</strong> <strong>for</strong> <strong>Rural</strong> <strong>Roads</strong><br />
CEMENT CONCRETE<br />
PAVEMENT