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Quality Assurance Handbook for Rural Roads Volume-I - pmgsy

Quality Assurance Handbook for Rural Roads Volume-I - pmgsy

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(ii) Grading:<br />

99<br />

<strong>Quality</strong> <strong>Assurance</strong> <strong>Handbook</strong> <strong>for</strong> <strong>Rural</strong> <strong>Roads</strong><br />

The stone chippings should con<strong>for</strong>m to the Grading given in Table 507.4<br />

TABLE 507.4 GRADING REQUIREMENTS FOR CHIPS FOR SURFACE DRESSING<br />

IS Sieve Designation Cumulative percent by weight of total aggregate passing<br />

(mm) <strong>for</strong> the following nominal sizes(mm)<br />

13.2 9.5 6.3<br />

19.0 100 - -<br />

13.2 85-100 100 -<br />

9.5 0-40 85-100 100<br />

6.3 0-7 0-35 85-100<br />

4.75 - 0-10 -<br />

3.35 - - 0-35<br />

2.36 0-2 0-2 0-10<br />

0.60 - - 0-2<br />

0.075 0-1.5 0-1.5 0-1.5<br />

Minimum 65% by Passing 13.2 mm Passing 9.5 mm Passing 6.3 mm<br />

weight of aggregate retained 3.35 mm retained 9.5 mm retained 6.3 mm<br />

(b) Bitumen<br />

The binder should be bituminous material, which may be as per the contract, or as decided<br />

by the Engineer.<br />

- Paving grade bitumen (IS 73)<br />

- Modified bitumen (IS 15462)<br />

- Rapid setting bitumen emulsion (IS 8887)<br />

(c) Where aggregate fails to pass the stripping test, an approved adhesion agent may be<br />

added to the binder, in accordance with the manufacturers instructions.<br />

2. Horizontal Alignment<br />

The edges of the Surface Dressing should be correct within a tolerance limit of (±) 20 mm in plain<br />

and rolling terrain and (±) 30 mm in hilly terrain.<br />

3. Surface Level<br />

The tolerance in surface level of the surface dressing would be (±) 6 mm <strong>for</strong> machine laid and (±)<br />

10 mm <strong>for</strong> manually laid surface dressing.<br />

4. Surface Regularity<br />

The maximum allowable difference between the pavement course and a 3 m straight edge shall<br />

not exceed 10 mm <strong>for</strong> longitudinal profile and 12 mm <strong>for</strong> cross profile respectively.

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