Recycling Treated Municipal Wastewater for Industrial Water Use

Recycling Treated Municipal Wastewater for Industrial Water Use Recycling Treated Municipal Wastewater for Industrial Water Use

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Contents Recycling Treated Municipal Wastewater for Industrial Water Use Contents (continued) 3.4 Storage and Transmission..................................................................................................................49 Overview.....................................................................................................................................49 Storage ........................................................................................................................................49 Pumping ......................................................................................................................................49 Transmission Pipelines................................................................................................................49 3.5 Costs ..................................................................................................................................................50 Basis and Assumptions ...............................................................................................................50 Base Recycled Wastewater System Costs...................................................................................50 Alternative Recycled Wastewater Treatment Costs....................................................................51 Total System Costs......................................................................................................................52 Cost by Standard Industry Category ...........................................................................................53 Storage Costs...............................................................................................................................53 Cost and Planning Considerations...............................................................................................55 3.6 Summary............................................................................................................................................55 3.7 References .........................................................................................................................................56 Section 4 – Implementation Considerations 4.1 Overview ..........................................................................................................................................57 4.2 Stakeholder Input ..............................................................................................................................57 Stakeholder Representation.........................................................................................................57 Outcomes ....................................................................................................................................58 “Demonstration” Projects............................................................................................................59 4.3 Summary............................................................................................................................................60 Section 5 – Summary and Potential Next Steps 5.1 Summary ...........................................................................................................................................61 Demand and Supply Analysis .....................................................................................................61 Water Quality and Treatment Requirements...............................................................................61 Costs and System Features..........................................................................................................62 Implementation Issues.................................................................................................................62 Long-Term Vision.......................................................................................................................63 5.2 Potential Next Steps...........................................................................................................................63 Exhibits Exhibit A: California Water Recycling Criteria ................................................................................65 Volume II – Appendices Appendix II-1: Technical Memorandum 1: Implementation Issues and Customer Inventory Appendix II-2: Technical Memorandum 2: Sampling Plan and Results Appendix II-3: Technical Memorandum 3: Recycled Wastewater System Components and Costs Appendix II-4: Technical Memorandum 4: Minnesota WWTP Effluent Quality Appendix II-5: Technical Memorandum 5: Stakeholder Input ii Metropolitan Council Environmental Services

List of Tables (Volume I) Contents Recycling Treated Municipal Wastewater for Industrial Water Use Table 1.1. Project Areas..............................................................................................................................4 Table 1.2. Water Use in Minnesota, 2004...................................................................................................5 Table 1.3. Wastewater Recycling Facilities in Minnesota..........................................................................8 Table 2.1. Power Generation Facilities Water Use in Minnesota, 2004 ...................................................11 Table 2.2. Industrial Processing Water Use in Minnesota, 2004..............................................................12 Table 2.3. Minnesota’s Available Recycled Wastewater Supply .............................................................14 Table 2.4. Industrial Water Use in the Lower Mississippi River Watershed............................................16 Table 2.5. Larger WWTPs in the Lower Mississippi River Watershed....................................................21 Table 2.6. Industries in the Lower Mississippi River Watershed Within 4 Miles of a WWTP................23 Table 2.7. Industries Within a 5-Mile Radius of Empire and Rosemount WWTPs .................................29 Table 2.8. Ethanol Plant Capacity and Water Use....................................................................................31 Table 2.9. Select Plants in Relation to Recycled Wastewater Supply ......................................................31 Table 2.10. Annual Average Demand and Supply Summary .....................................................................32 Table 2.11. Industrial Water Demand and Recycled Wastewater Supply Summary by Watershed...........33 Table 3.1. California Water Recycling Criteria (Industrial Use) ..............................................................39 Table 3.2. Generalized Water Quality Criteria for Select Industrial Uses................................................40 Table 3.3. Treatment Requirements and Technology Selection Factors ..................................................43 Table 3.4. Recycled Wastewater Classifications ......................................................................................45 Table 3.5. Water Quality for Recycled Wastewater Classifications.........................................................46 Table 3.6. Water Quality and Treatment Requirements by Industry Category.........................................48 Table 3.7. Select Industry Subcategories..................................................................................................48 Table 3.8. Treatment Costs for Tertiary 1 through Tertiary 4 Systems ....................................................51 Table 3.9. Estimated Costs for a 1 mgd Recycled Wastewater System....................................................52 Table 3.10. Costs to Supply Recycled Wastewater to Minnesota Industries..............................................54 Table 4.1. Industry Workshop Attendees..................................................................................................57 Metropolitan Council Environmental Services iii

List of Tables (Volume I)<br />

Contents<br />

<strong>Recycling</strong> <strong>Treated</strong> <strong>Municipal</strong> <strong>Wastewater</strong> <strong>for</strong> <strong>Industrial</strong> <strong>Water</strong> <strong>Use</strong><br />

Table 1.1. Project Areas..............................................................................................................................4<br />

Table 1.2. <strong>Water</strong> <strong>Use</strong> in Minnesota, 2004...................................................................................................5<br />

Table 1.3. <strong>Wastewater</strong> <strong>Recycling</strong> Facilities in Minnesota..........................................................................8<br />

Table 2.1. Power Generation Facilities <strong>Water</strong> <strong>Use</strong> in Minnesota, 2004 ...................................................11<br />

Table 2.2. <strong>Industrial</strong> Processing <strong>Water</strong> <strong>Use</strong> in Minnesota, 2004..............................................................12<br />

Table 2.3. Minnesota’s Available Recycled <strong>Wastewater</strong> Supply .............................................................14<br />

Table 2.4. <strong>Industrial</strong> <strong>Water</strong> <strong>Use</strong> in the Lower Mississippi River <strong>Water</strong>shed............................................16<br />

Table 2.5. Larger WWTPs in the Lower Mississippi River <strong>Water</strong>shed....................................................21<br />

Table 2.6. Industries in the Lower Mississippi River <strong>Water</strong>shed Within 4 Miles of a WWTP................23<br />

Table 2.7. Industries Within a 5-Mile Radius of Empire and Rosemount WWTPs .................................29<br />

Table 2.8. Ethanol Plant Capacity and <strong>Water</strong> <strong>Use</strong>....................................................................................31<br />

Table 2.9. Select Plants in Relation to Recycled <strong>Wastewater</strong> Supply ......................................................31<br />

Table 2.10. Annual Average Demand and Supply Summary .....................................................................32<br />

Table 2.11. <strong>Industrial</strong> <strong>Water</strong> Demand and Recycled <strong>Wastewater</strong> Supply Summary by <strong>Water</strong>shed...........33<br />

Table 3.1. Cali<strong>for</strong>nia <strong>Water</strong> <strong>Recycling</strong> Criteria (<strong>Industrial</strong> <strong>Use</strong>) ..............................................................39<br />

Table 3.2. Generalized <strong>Water</strong> Quality Criteria <strong>for</strong> Select <strong>Industrial</strong> <strong>Use</strong>s................................................40<br />

Table 3.3. Treatment Requirements and Technology Selection Factors ..................................................43<br />

Table 3.4. Recycled <strong>Wastewater</strong> Classifications ......................................................................................45<br />

Table 3.5. <strong>Water</strong> Quality <strong>for</strong> Recycled <strong>Wastewater</strong> Classifications.........................................................46<br />

Table 3.6. <strong>Water</strong> Quality and Treatment Requirements by Industry Category.........................................48<br />

Table 3.7. Select Industry Subcategories..................................................................................................48<br />

Table 3.8. Treatment Costs <strong>for</strong> Tertiary 1 through Tertiary 4 Systems ....................................................51<br />

Table 3.9. Estimated Costs <strong>for</strong> a 1 mgd Recycled <strong>Wastewater</strong> System....................................................52<br />

Table 3.10. Costs to Supply Recycled <strong>Wastewater</strong> to Minnesota Industries..............................................54<br />

Table 4.1. Industry Workshop Attendees..................................................................................................57<br />

Metropolitan Council Environmental Services iii

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