Recycling Treated Municipal Wastewater for Industrial Water Use

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Water Reuse Pipe Line Unit Construction Cost Pipe Material: DR 18 PVC Start Sta. End Sta. length diameter (in) start depth (ft) end depth (ft) X Hor.: 1 Vert. depth of vertical cut at bottom average depth (ft) design parameter key upstream MH diameter Urban Applications 0 550 550 4 8 8 1 10 8.108 1 3 4 4.0 0 0 0 10 0 1 0 0 $50.52 550 600 50 4 8 8 1 10 8.108 1 3 4 4.0 6 1 0 0 0 1 0 0 $87.83 Weighted Average $53.63 600 1150 550 6 8 8 1 10 8.250 2 3 4 4.0 0 0 0 10 0 1 0 0 $55.20 1150 1200 50 6 8 8 1 10 8.250 2 3 4 4.0 6 1 0 0 0 1 0 0 $92.52 Weighted Average $58.31 1200 1750 550 8 8 8 1 10 8.302 3 3 4 4.0 0 0 0 10 0 1 0 0 $60.17 1750 1800 50 8 8 8 1 10 8.302 3 3 4 4.0 6 1 0 0 0 1 0 0 $97.48 Weighted Average $63.28 1800 2350 550 10 8 8 1 10 8.354 4 3 4 4.0 0 0 0 10 0 1 0 0 $67.16 2350 2400 50 10 8 8 1 10 8.354 4 3 4 4.0 8 1 0 0 0 1 0 0 $113.08 Weighted Average $70.99 2400 2950 550 12 8 8 1 10 8.406 5 4 4 4.0 0 0 0 10 0 1 0 0 $73.40 2950 3000 50 12 8 8 1 10 8.406 5 4 4 4.0 8 1 0 0 0 1 0 0 $119.32 Weighted Average $77.22 3000 3550 550 14 8 8 1 10 8.458 6 4 4 4.0 0 0 0 10 0 1 0 0 $82.84 3550 3600 50 14 8 8 1 10 8.458 6 4 4 4.0 8 1 0 0 0 1 0 0 $128.76 Weighted Average $86.67 3600 4150 550 16 8 8 1 10 8.510 7 4 6 6.0 0 0 0 10 0 1 0 0 $100.41 4150 4200 50 16 8 8 1 10 8.510 7 4 6 6.0 10 1 0 0 0 1 0 0 $154.93 Weighted Average $104.95 4200 4750 550 18 8 8 1 10 8.563 8 4 6 6.0 0 0 0 10 0 1 0 0 $112.44 4750 4800 50 18 8 8 1 10 8.563 8 4 6 6.0 10 1 0 0 0 1 0 0 $166.96 Weighted Average $116.98 4800 5350 550 20 8 8 1 10 8.615 9 4 6 6.0 0 0 0 10 0 1 0 0 $126.49 5350 5400 50 20 8 8 1 10 8.615 9 4 6 6.0 10 1 0 0 0 1 0 0 $181.01 Weighted Average $131.03 5400 5950 550 24 8 8 1 10 8.723 10 5 6 6.0 0 0 0 10 0 1 0 0 $153.60 5950 6000 50 24 8 8 1 10 8.723 10 5 6 6.0 10 1 0 0 0 1 0 0 $208.13 Weighted Average $158.15 Rural Applications: 0 600 600 4 8 8 1 10 8.108 1 3 4 4.0 0 0 0 0 10 0 0 0 $43.52 0 600 600 6 8 8 1 10 8.250 2 3 4 4.0 0 0 0 0 10 0 0 0 $48.02 0 600 600 8 8 8 1 10 8.302 3 3 4 4.0 0 0 0 0 10 0 0 0 $52.93 0 600 600 10 8 8 1 10 8.354 4 3 4 4.0 0 0 0 0 10 0 0 0 $59.87 0 600 600 12 8 8 1 10 8.406 5 4 4 4.0 0 0 0 0 10 0 0 0 $66.07 0 600 600 14 8 8 1 10 8.458 6 4 4 4.0 0 0 0 0 10 0 0 0 $75.49 0 600 600 16 8 8 1 10 8.510 7 4 6 6.0 0 0 0 0 10 0 0 0 $92.63 0 600 600 18 8 8 1 10 8.563 8 4 6 6.0 0 0 0 0 10 0 0 0 $104.55 0 600 600 20 8 8 1 10 8.615 9 4 6 6.0 0 0 0 0 10 0 0 0 $118.50 0 600 600 24 8 8 1 10 8.723 10 5 6 6.0 0 0 0 0 10 0 0 0 $145.43 costs do not include: support and/or relocation of utilities geotechnical investigation permanent easement rock excavation temporary easement contractors mobilization, bonds, overhead and profit engr and admin costs tree removal and replacement surveying Transmission Main cost estimator_PVC_2007_FINAL.xls, project_costs Page 1 of 1 3/30/2007 3:19 PM trench bottom width (ft) trench top width (ft) pavement width cut (ft) Curb replacement (ea) Walk replacement (ftwidth) sod replacement width (ft) seeding width (ft) traffic control personnel trench support (1=yes) dewatering wells (1=yes) unit cost of pipeline, $/ft
Pipe Installation Data (DR 18 PVC Pipe) Pipe ID (in) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Key Wall (in) - 1 Pipe OD (ft) Pipe Area (sf) Bed under pipe (ft) Bottom Trench Width (ft) Bedding Depth (ft) Bedding Area (sf) Excavation Rate (cy/hr) - 2 B&C of select (cy/hr) - 3 B&C of native (cy/hr) - 4 Pipe Install Rate (ft/hr) - 5 Pipe Costs ($) - 6 4 1 0.6 0.43 0.15 0.11 4 1.5 6.0 75 11 25 43.7 3.77 6 2 3 1.00 0.79 0.25 4 2.3 8.2 75 11 25 43.3 6.63 8 3 3.25 1.21 1.15 0.30 4 2.5 8.9 75 11 25 42.9 11.04 10 4 3.5 1.42 1.58 0.35 4 2.8 9.5 75 11 25 42.4 17.55 12 5 3.75 1.63 2.07 0.41 4 3.0 10.1 75 11 25 42.0 23.41 14 6 4 1.83 2.64 0.46 4 3.3 10.5 75 11 25 41.6 32.57 16 7 4.25 2.04 3.27 0.51 6 3.6 18.0 100 11 75 41.1 42.58 18 8 4.5 2.25 3.98 0.56 6 3.8 18.9 100 11 75 40.7 53.49 20 9 4.75 2.46 4.75 0.61 6 4.1 19.7 100 11 75 40.3 66.52 24 10 5.35 2.89 6.57 0.72 6 4.6 21.1 100 11 75 39.4 91.80 Notes: 1 - PVC Pipe, DR 18 2 - Means 02315.424.0200 3 - Means 02315.110.1100 - Crew A1 4 - Approximated - Crew B10G 5 - Information from Contractor 6 - Quotation from Vendor - HD Waterworks (Unit cost in this column includes mechanical joints and pipe cost; Pipe manufacturer: Diamond Plastics Corp.) Transmission Main cost estimator_PVC_2007_FINAL.xls, pipe_param Page 1 of 1 3/30/2007 2:51 PM
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Section 3 Inventory of Major WWTPs
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Figure 3.6. Industrial Reuse Custom
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Figure 3.7b. Ground Water Availabil
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") Figure 3.8c. Cedar River Watersh
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") ") ") ") Figure 3.10c. Lower Mis
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Figure 3.12c. Mississippi River - H
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Figure 3.14b. Rainy River Watershed
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") Figure 3.16c. St. Croix River Wa
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Figure 3.18 Metro Area Industrial R
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G G Flying Cloud Dr !! G! G Figure
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Figure 3.22. Rogers WWTP - Industri
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G G G! Dodd Rd GG Figure 3.24. Rose
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Page 403 and 404: Table 13 WATER REUSE SYSTEM COST OF
Page 409 and 410: Cost of Service, $/1000 gallon 1.00
Page 419 and 420: Cost of Service, $/1000 gallons 8.0
Page 423 and 424: Appendix A Water Reuse Regulatory E
Page 425 and 426: Table A-1. 2000 California Water Re
Page 427 and 428: California Department of Health Ser
Page 429 and 430: Other Media Type Filters Fuzzy Filt
Page 431 and 432: Appendix B TECHNICAL MEMORANDUM Rec
Page 433 and 434: Appendix B Reclaimed Water Transmis
Page 435: Exhibit 1 Transmission Main Cost To
Page 439 and 440: Equipment Costs (with O&P) Item Des
Page 441 and 442: Water Reuse Pipe Line Construction
Page 443 and 444: Construction Unit Costs Item (2006
Page 445 and 446: Crew Costs (with O&P) St. Paul Pres
Page 447 and 448: Capital PROJECT Cost Curves for Rec
Page 449 and 450: Diam (in) Annual Average Day Flow A
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Page 453 and 454: Pipe Capital Project Cost, $ Millio
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Page 461 and 462: Annual Pipe Average Annual Velocity
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Page 465 and 466: Exhibit 3 Water Reuse System O&M Co
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Page 479 and 480: WATER REUSE SYSTEM COST OF SERVICE
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost of Service, $/1000 gallon 2.00
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Cost Curves as Basis for Tertiary 1
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Water Reuse System Estimated Cost o
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Water Reuse System Estimated Cost o
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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