Recycling Treated Municipal Wastewater for Industrial Water Use

Recycling Treated Municipal Wastewater for Industrial Water Use Recycling Treated Municipal Wastewater for Industrial Water Use

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Acknowledgements This study was conducted by Metropolitan Council Environmental Services through its lead consultant, Craddock Consulting Engineers. Craddock Consulting Engineers’ partners were Camp Dresser & McKee, James Crook, and Robert Molzahn. Pace Analytical, Inc. also provided laboratory analysis. Funding for this project was recommended by the Legislative Commission on Minnesota Resources (LCMR) from the Environment and Natural Resources Trust Fund. Metropolitan Council Environmental Services provided in-kind contributions consisting of project management, technical resources, sampling and analytical services, and report production. Metropolitan Council wishes to acknowledge and thank the following organizations for participating as stakeholders in this study: Minnesota Department of Health; Minnesota Department of Natural Resources; Minnesota Environmental Initiative; Minnesota Pollution Control Agency; Dakota County; City of Mankato; the Water Utility Council of the American Water Works Association, Minnesota Section; ADC Telecommunications, Inc.; CertainTeed Corporation; Fagen Engineering, LLC; Flint Hills Resources, LP; Gopher Resources Corporation; Great River Energy; Kramer Mining and Materials, Inc.; Marathon Petroleum Company, LLC; Rock-Tenn Company; Twin City Tanning Company; SB Foot Tanning Company; and Xcel Energy. Metropolitan Council wishes to acknowledge and thank the following industries for providing survey information about industry practices: 3M Company; ADC Telecommunications, Inc.; Ag Processing, Inc.; Aggregate Industries-NCR, Inc.; Andersen Corporation; Banta Catalog Group; District Energy of St. Paul, Inc.; Ecolab, Inc.; Federal Cartridge Company–ATK; FilmTec Corporation; Flint Hills Resources, LP: Georgia-Pacific Corporation; Gopher Resources Corporation; Honeywell International, Inc.; Kraemer Mining and Materials, Inc.; Marathon Petroleum Corporation, LLC; Midwest Coca Cola Bottling, Inc.; NRG Energy Center, LLC; Polar Semiconductor, Inc.; Rock-Tenn Company; S. B. Foot Tanning Company; Seagate Technology, LLC; Southern Minnesota Construction Company, Inc.; St. Paul Cogeneration, LLC; St. Paul Pioneer Press Dispatch; Stora Enso Duluth Mills; and Twin City Tanning Company. Metropolitan Council wishes to acknowledge and thank the following industries for providing photos used on the front and back cover: Flint Hills Resources, LP; Gopher Resources Corporation; the Shakopee Mdewankanton Sioux Community; Stora Enso Duluth Mills; and Xcel Energy.

Contents Volume I – Final Report Contents Recycling Treated Municipal Wastewater for Industrial Water Use Executive Summary Vision ..................................................................................................................................................1 Findings and Next Steps ......................................................................................................................1 Section 1 – Introduction 1.1 Project Vision .....................................................................................................................................3 1.2 Water Use in Minnesota .....................................................................................................................4 1.3 Wastewater Recycling Background ....................................................................................................6 Industrial .......................................................................................................................................6 Urban.............................................................................................................................................6 Agricultural ...................................................................................................................................7 Environmental and Recreational ...................................................................................................7 Ground Water Recharge................................................................................................................7 Augmentation of Potable Supplies................................................................................................7 1.4 Wastewater Recycling in Minnesota ...................................................................................................7 Setting and Drivers........................................................................................................................7 Wastewater Recycling Applications in Minnesota .......................................................................8 1.5 Summary..............................................................................................................................................9 1.6 References ..........................................................................................................................................9 Section 2 – Recycled Wastewater Demand and Supply 2.1 Statewide Inventory ..........................................................................................................................11 Industrial Water Demand ............................................................................................................11 Treated Wastewater Supply ........................................................................................................13 Proximity of Industries Relative to WWTPs...............................................................................14 2.2 Regional Inventory ............................................................................................................................16 Watershed Analysis Overview....................................................................................................16 Industrial Water Use – Lower Mississippi River Watershed......................................................16 Treated Wastewater Supply – Lower Mississippi River Watershed...........................................21 Proximity of Industries Relative to WWTPs – Lower Mississippi River Watershed .................21 Factors Influencing Potential for Industrial Use of Recycled Wastewater – Lower Mississippi River Watershed ................................................................................................24 2.3 Twin Cities Metro Area Inventory ....................................................................................................24 2.4 WWTP Focus – Empire and Rosemount WWTP Inventories...........................................................27 2.5 Industry Focus – Ethanol Plant Inventory ........................................................................................29 2.6 Summary ...........................................................................................................................................32 Demand vs. Supply .....................................................................................................................32 Factors Influencing Potential for Industrial Use of Recycled Wastewater .................................34 2.7 References .........................................................................................................................................35 Section 3 – Recycled Wastewater System Components and Costs 3.1 Recycled Wastewater System Overview ...........................................................................................37 3.2 Water Quality Requirements .............................................................................................................38 Water Quality Overview..........................................................................................................39 Industrial Water Quality Concerns ..........................................................................................41 3.3 Recycled Wastewater Quality and Treatment Technologies.............................................................43 Overview..................................................................................................................................43 Recycled Wastewater Quality..................................................................................................44 Recycled Wastewater Classifications ......................................................................................45 Treatment Technologies...........................................................................................................46 Metropolitan Council Environmental Services i

Acknowledgements<br />

This study was conducted by Metropolitan Council Environmental Services through its lead consultant,<br />

Craddock Consulting Engineers. Craddock Consulting Engineers’ partners were Camp Dresser & McKee,<br />

James Crook, and Robert Molzahn. Pace Analytical, Inc. also provided laboratory analysis. Funding <strong>for</strong><br />

this project was recommended by the Legislative Commission on Minnesota Resources (LCMR) from the<br />

Environment and Natural Resources Trust Fund. Metropolitan Council Environmental Services provided<br />

in-kind contributions consisting of project management, technical resources, sampling and analytical<br />

services, and report production.<br />

Metropolitan Council wishes to acknowledge and thank the following organizations <strong>for</strong> participating as<br />

stakeholders in this study: Minnesota Department of Health; Minnesota Department of Natural Resources;<br />

Minnesota Environmental Initiative; Minnesota Pollution Control Agency; Dakota County; City of<br />

Mankato; the <strong>Water</strong> Utility Council of the American <strong>Water</strong> Works Association, Minnesota Section; ADC<br />

Telecommunications, Inc.; CertainTeed Corporation; Fagen Engineering, LLC; Flint Hills Resources, LP;<br />

Gopher Resources Corporation; Great River Energy; Kramer Mining and Materials, Inc.; Marathon<br />

Petroleum Company, LLC; Rock-Tenn Company; Twin City Tanning Company; SB Foot Tanning<br />

Company; and Xcel Energy.<br />

Metropolitan Council wishes to acknowledge and thank the following industries <strong>for</strong> providing survey<br />

in<strong>for</strong>mation about industry practices: 3M Company; ADC Telecommunications, Inc.; Ag Processing, Inc.;<br />

Aggregate Industries-NCR, Inc.; Andersen Corporation; Banta Catalog Group; District Energy of St.<br />

Paul, Inc.; Ecolab, Inc.; Federal Cartridge Company–ATK; FilmTec Corporation; Flint Hills Resources,<br />

LP: Georgia-Pacific Corporation; Gopher Resources Corporation; Honeywell International, Inc.; Kraemer<br />

Mining and Materials, Inc.; Marathon Petroleum Corporation, LLC; Midwest Coca Cola Bottling, Inc.;<br />

NRG Energy Center, LLC; Polar Semiconductor, Inc.; Rock-Tenn Company; S. B. Foot Tanning<br />

Company; Seagate Technology, LLC; Southern Minnesota Construction Company, Inc.; St. Paul<br />

Cogeneration, LLC; St. Paul Pioneer Press Dispatch; Stora Enso Duluth Mills; and Twin City Tanning<br />

Company.<br />

Metropolitan Council wishes to acknowledge and thank the following industries <strong>for</strong> providing photos<br />

used on the front and back cover: Flint Hills Resources, LP; Gopher Resources Corporation; the<br />

Shakopee Mdewankanton Sioux Community; Stora Enso Duluth Mills; and Xcel Energy.

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