Recycling Treated Municipal Wastewater for Industrial Water Use

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Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands Table 3.17c. Industries in the Western Lake Superior Watershed Within 10 Miles of a WWTP 2004 Distance Water to Use, WWTP, Closest Industry Name Source* mgd miles WWTP Industry Category UNITED TACONITE LLC G 0.000 1.2 Eveleth Mine Processing UNITED TACONITE LLC S 6.575 6.3 Eveleth Hibbing North Mine Processing SEPPI BROS CONCRETE S 0.115 2.5 Plant Sand and Gravel Washing TWO HARBORS, CITY STEAM POWER COOLING OF S 0.002 1.0 Two harbors - ONCE THROUGH UNITED TACONITE LLC G 0.000 1.5 Virginia Mine Processing VIRGINIA PUBLIC STEAM POWER COOLING UTILITIES S 7.915 2.5 Virginia - ONCE THROUGH VIRGINIA PUBLIC STEAM POWER COOLING UTILITIES S 2.038 2.5 Virginia - ONCE THROUGH VIRGINIA PUBLIC STEAM POWER COOLING UTILITIES S 0.276 2.5 Virginia - ONCE THROUGH ISPAT INLAND MINING UNITED STATES STEEL S 0.000 3.5 Virginia Mine Processing CORP UNITED STATES STEEL S 0.000 4.0 Virginia Mine Processing CORP UNITED STATES STEEL S 0.000 6.0 Virginia Mine Processing CORP ELK RIVER CONCRETE S 0.010 7.5 Virginia Mine Processing PRODUCTS DULUTH, MISSABE & G 0.001 9.0 Virginia Non-Metallic Processing IRON RANGE RAIL S 0.002 1.5 WLSSD Mine Processing GEORGIA PACIFIC CORP S 1.228 1.6 WLSSD Pulp and Paper Processing STEAM POWER COOLING MINNESOTA POWER S 43.716 2.6 WLSSD - ONCE THROUGH STEAM POWER COOLING MINNESOTA POWER S 0.537 2.6 WLSSD - ONCE THROUGH STEAM POWER COOLING MINNESOTA POWER S 0.013 2.6 WLSSD - ONCE THROUGH STEAM POWER COOLING MINNESOTA POWER G 0.102 3.5 WLSSD - WET TOWER TATE & LYLE CITRIC Petroleum - Chemical ACID INC S 0.429 5.0 WLSSD Processing UNITED TACONITE LLC G 0.000 7.0 WLSSD Mine Processing UNITED TACONITE LLC G 0.009 7.0 WLSSD Mine Processing STEAM POWER COOLING MINNESOTA POWER G 0.000 9.0 WLSSD - WET TOWER STEAM POWER COOLING MINNESOTA POWER G 0.001 9.0 WLSSD - WET TOWER STEAM POWER COOLING MINNESOTA POWER ARROWHEAD G 0.014 9.0 WLSSD - WET TOWER CONCRETE WORKS G 0.005 9.9 WLSSD Non-Metallic Processing * G=Ground Water; S=Surface Water Source: MDNR, 2004 3-40 Craddock Consulting Engineers In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc
Figure 3.17c. Western Lake Superior Watershed Industrial Reuse Customer Inventory " " " Virginia " " ! # " Hibbing North Plant " # Eveleth ! " # " ! Hibbing South Plant # " St. Louis ! " !" " ! " " ! WLSSD # " Nemadji ") Mine Processing ") Non-Metallic Processing ") Petroleum_Chemical Processing ") Pulp and Paper Processing ") Sand and Gravel Processing ") Power Generation ") #* #* !( ") ") " " Two Harbors " # Cloquet Major Lakes Major Rivers WWTP >= 5 mgd WWTP 1-5 mgd Ground Water Surface Water Cities/Townships !( 0.00 - 0.50 mgd !( 0.51 - 1.50 mgd !( 1.51 - 5.00 mgd !( 5.01 - 10.00 mgd 0 30 60 Miles Source: Minnesota DNR Water Appropriations Permit Program, 2004 (Withdrawls greater than 1 mgy or 10,000 gpd) " " " " " " !( !( 10.01 - 25.00 mgd ¯ 25.01 - 505.00 mgd
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Craddock Consulting Engineers 3-1 I
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Page 128 and 129: Figure 3.7b. Ground Water Availabil
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Page 182 and 183: Figure 3.22. Rogers WWTP - Industri
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Page 190 and 191: G Figure 3.26. Hastings WWTP - Indu
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Page 200 and 201: Water Use Code Categories Minnesota
Page 202 and 203: Minnesota Water Use for All Categor
Page 204 and 205: Air Conditioning 0.2% Waterworks 15
Page 206 and 207: Minnesota Water Use, 2000-2004 - St
Page 208 and 209: Minnesota Water Use in 2004 (withou
Page 210 and 211: Minnesota Water Use in 2000 (withou
Page 212 and 213: UseCode by Year Minnesota Power Gen
Page 214 and 215: Water Use (MGD) Water Use (MGD) 350
Page 216 and 217: Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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