Recycling Treated Municipal Wastewater for Industrial Water Use

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") Figure 3.16c. St. Croix River Watershed Industrial Reuse Customer Inventory Non-Metallic Processing ") Sand and Gravel Washing ") Power Generation ") Major Lakes ! " Kettle Snake St. Croix " # " ! ! ! # ! " ! !! ! Chisago Lakes Joint STC Met Council - St Croix Valley Major Rivers " !( 0.00 - 0.50 mgd #* #* WWTP >= 5 mgd WWTP 1-5 mgd " " !( !( 0.51 - 1.50 mgd 1.51 - 5.00 mgd !( Ground Water " !( 5.01 - 10.00 mgd ") Surface Water !( 10.01 - 25.00 mgd ") Cities/Townships 25.01 - 505.00 mgd Source: Minnesota DNR Water Appropriations Permit Program, 2004 (Withdrawls greater than 1 mgy or 10,000 gpd) " " !( ¯ 0 30 60 Miles
Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands Table 3.16c. Industries in the St. Croix River Watershed Distance 2004 to Water WWTP, Industry Name Source* Use, mgd miles Closest WWTP Industry Category ANDERSEN NON-METALLIC CORPORATION G 0.591 4 METC St. Croix Valley PROCESSING AGGREGATE SAND & GRAVEL INDUSTRIES-NCR INC G 0.135 5 METC St. Croix Valley WASHING AGGREGATE SAND & GRAVEL INDUSTRIES-NCR INC S 0.315 9 Chisago Lakes Joint STC WASHING AGGREGATE SAND & GRAVEL INDUSTRIES-NCR INC G 0.092 9 Chisago Lakes Joint STC WASHING BARTON SAND & SAND & GRAVEL GRAVEL G 0.004 8 Chisago Lakes Joint STC WASHING BARTON SAND & SAND & GRAVEL GRAVEL G 0.004 7 METC St. Croix Valley WASHING SAND & GRAVEL BAUERLY BROTHERS INC S 0.000 >10 Chisago Lakes Joint STC WASHING SAND & GRAVEL BAUERLY BROTHERS INC G 0.005 >10 Chisago Lakes Joint STC WASHING SAND & GRAVEL BLACK DIAMOND INC G 0.079 8 METC St. Croix Valley WASHING SAND & GRAVEL BRACHT BROS INC G 0.001 >10 METC St. Croix Valley WASHING HOPKINS SAND & SAND & GRAVEL GRAVEL G 0.013 >10 Chisago Lakes Joint STC WASHING HOPKINS SAND & SAND & GRAVEL GRAVEL G 0.007 >10 Chisago Lakes Joint STC WASHING HOPKINS SAND & SAND & GRAVEL GRAVEL G 0.002 >10 Chisago Lakes Joint STC WASHING STAFNE AND AND SAND & GRAVEL GRAVEL LLC S 0.037 >10 Chisago Lakes Joint STC WASHING STEAM POWER - NSP CO DBA XCEL OTHER THAN ENERGY S 325.347 5 METC St. Croix Valley COOLING * G=Ground Water; S=Surface Water Source: MDNR, 2004 Craddock Consulting Engineers 3-37 In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc Western Lake Superior Watershed Industrial Water Use Industries in the Western Lake Superior watershed rely on the high quality surface water of Lake Superior and other surface sources for most of their needs. Only 0.15 mgd of ground water was withdrawn from this watershed by industries, as indicated in Table 3.17a. The heavy water demands of the mining industry dwarf the other uses except for cooling water for steam power facilities, as shown in Figure 3.17a. Nearly 300 mgd water was used by mining facilities in 2004 (Note: water used by the power industry specifically for mining activities is noted as a mining water use). As indicated in Figure 3.17b, 180 mgd of surface water was used for once through cooling water systems for steam power facilities. Pulp and paper processing, chemical processing, sand and gravel washing, and a concrete products industry were the other industry types residing in the Western Lake Superior watershed.
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Table 2.4. Examples of State Water
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Page 116 and 117: Section 2 Implementation Considerat
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Page 120 and 121: Section 3 Inventory of Major WWTPs
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Page 158 and 159: Figure 3.14b. Rainy River Watershed
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Page 182 and 183: Figure 3.22. Rogers WWTP - Industri
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Page 190 and 191: G Figure 3.26. Hastings WWTP - Indu
Page 192 and 193: State Hwy 36 ! Figure 3.28. St. Cro
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Page 200 and 201: Water Use Code Categories Minnesota
Page 202 and 203: Minnesota Water Use for All Categor
Page 204 and 205: Air Conditioning 0.2% Waterworks 15
Page 206 and 207: Minnesota Water Use, 2000-2004 - St
Page 208 and 209: Minnesota Water Use in 2004 (withou
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Page 212 and 213: UseCode by Year Minnesota Power Gen
Page 214 and 215: Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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