Recycling Treated Municipal Wastewater for Industrial Water Use

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Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands Table 3.11a. Industrial Water Use in the Minnesota River Watershed 2004 Water Use, mgd Ground Industry Category Water Surface Water Total Agricultural Processing 11.14 0.00 11.14 Industrial Process Cooling - Once Through 1.88 0.00 1.88 Industrial Processing 0.17 0.00 0.17 Metal Processing 1.31 0.00 1.31 Mine Processing 0.20 0.04 0.24 Non-Metallic Processing 0.43 0.00 0.43 Petroleum - Chemical Processing, ethanol 1.18 0.00 1.18 Pulp and Paper Processing 0.05 0.00 0.05 Sand and Gravel Washing 0.83 1.62 2.45 Steam Power Cooling - Once Through 0.11 326.00 326.11 Total Source: MDNR, 2004 17.30 327.66 344.96 WWTPs There are 15 municipal WWTPs in the Minnesota River watershed with design capacities greater than 1 mgd. As shown in Table 3.11b, there are 3 plants with rated capacities greater than 10 mgd: Met Council’s Blue Lake and Seneca WWTPs and the Mankato WWTP. These 15 WWTPs discharged 73 mgd in 2005. The smaller WWTPs in the watershed have a combined design capacity of nearly 23 mgd, representing approximately 15% of the WWTP capacity in the watershed. Industries and Proximity to WWTPs As shown on Figure 3.11c, there are many industries of various categories residing in the Minnesota River watershed. Table 3.11c lists the various industries that are within five miles of a WWTP. Mankato has the largest number of industries in proximity of its WWTP. There are a variety of industry types utilizing ground water supplies that could be candidate industries for Mankato, in addition to the near completed construction of their project with Calpine Corporation (for 6 mgd of reclaimed water). There are several sand and gravel washing operations in St. Peter, but they are four to five miles away. Factors Influencing Potential for Industrial Reuse The Minnesota River watershed has a diverse geology that provides for three different ground water areas. Ground Water Area 5 covers the central to western reaches of the watershed. It is characterized with limited bedrock aquifers, moderate surficial sand aquifers and limited buried sand aquifers. In the north parts of the watershed, the surficial and buried sand aquifers are more productive. The eastern portions are characterized by Ground Water Area 2, which has good bedrock aquifers, moderate buried sand aquifers, and limited surfical aquifers. Well interference has occurred in some areas. The ground water contamination susceptibility of this 3-20 Craddock Consulting Engineers In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc
Minnesota Figure 3.11c. Minnesota River Watershed Industrial Reuse Customer Inventory " " ! ! Pomme de Terre " ! " ! Chippewa ! Marshall " # " " ! ! " !!! ! ! # ! Granite Falls # " ! ! " Cottonwood ") Agricultural Processing ") Industrial Process Cooling ") Industrial Processing ") Metal Processing ") Mine Processing ") Non-Metallic Processing ") Petroleum-Chemical Processing ") Pulp and Paper Processing ") Sand and Gravel Washing ") Power Generation Montevideo ! ! ! " Redwood ") #* #* !( ") ") " ! ! ! !! ! " # Major Lakes Major Rivers ! " ! ! !! ! Met ! Council ! ! - Seneca Met Council - Blue Lake ! ! ! ! ! ! ! # ! ! # ! ! "! ! ! ! ! " " ! New Prague ! ! " ! # New Ulm ! # " ! Madelia # WWTP >= 5 mgd WWTP 1-5 mgd Ground Water Surface Water Cities/Townships Watonwan St James ! ! ! Mankato ! ! !" ! # " Winnebago # ! ! Fairmont # " ! ! ! ! ! " St Peter # # ! Wells # Waseca Source: Minnesota DNR Water Appropriations Permit Program, 2004 (Withdrawls greater than 1 mgy or 10,000 gpd) " " " " " " !( " Le Sueur !( 0.00 - 0.50 mgd !( 0.51 - 1.50 mgd !( 1.51 - 5.00 mgd !( 5.01 - 10.00 mgd !( ¯ 10.01 - 25.00 mgd 25.01 - 505.00 mgd 0 30 60 Miles
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Section 2 Implementation Considerat
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Section 2 Implementation Considerat
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Page 95 and 96: Table 2.4. Examples of State Water
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Page 120 and 121: Section 3 Inventory of Major WWTPs
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Section 3 Inventory of Major WWTPs
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Section 3 Inventory of Major WWTPs
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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