Recycling Treated Municipal Wastewater for Industrial Water Use

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") ") ") ") Figure 3.10c. Lower Mississippi River Watershed Industrial Reuse Customer Inventory Agricultural Processing Industrial Process Cooling Industrial Processing Metal Processing ") Non-Metallic Processing ") Petroleum-Chemical Processing ") Sand and Gravel Washing ") Power Generation " Met Council - Rosemount ! ! # ! " ! ! " ! Met Council " - Empire " ! # " " " !" ! Red Wing ! " ! # ! Northfield " " Lake City " Faribault ! " # ! " Owatonna # " ") #* #* !( ") ") # Cannon ! St. Croix ! ! ! ! Major Lakes Major Rivers ! ! # ! Plainview-Elgin Sanitary District ! ! # Rochester " Water Reclamation Plant Winona ! ! ! # !" ! ! ! ! # ! ! Whitewater River ! Regional # Mississippi Stewartville ! Upper Iowa Zumbro Source: Minnesota DNR Water Appropriations Permit Program, 2004 (Withdrawls greater than 1 mgy or 10,000 gpd) " " ! # " Root " ! !( 0.00 - 0.50 mgd !( 0.51 - 1.50 mgd " ¯ WWTP >= 5 mgd " !( 1.51 - 5.00 mgd WWTP 1-5 mgd " !( 5.01 - 10.00 mgd Ground Water Surface Water Cities/Townships " " !( 10.01 - 25.00 mgd !( 25.01 - 505.00 mgd 0 30 60 Miles
Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands Table 3.10c. Industries in the Lower Mississippi River Watershed Within 4 Miles of a WWTP Industry Name Source* Craddock Consulting Engineers 3-17 In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc 2004 Water Use, mgd Distance to WWTP, miles Closest WWTP Industry Category ARCHER DANIELS MIDLAND CO G 0.206 1.0 Red Wing Agricultural Processing ASSOCIATED MILK PRODUCERS G 0.696 2.7 Rochester WRP Agricultural Processing HORMEL FOODS CORP G 0.272 1.0 Fairbault Agricultural Processing IFP INC G 0.012 1.0 Fairbault Agricultural Processing INTERNATIONAL MALTING CO LLC G 0.238 3.3 Winona Agricultural Processing INTERNATIONAL MALTING CO LLC G 0.726 3.3 Winona Agricultural Processing LAKESIDE FOODS INC G 0.075 3.0 Plainview - Elgin Agricultural Processing MARIGOLD FOODS INC G 0.162 2.0 MetC-Empire Agricultural Processing MARIGOLD FOODS INC G 0.157 2.0 MetC-Empire Agricultural Processing PLAINVIEW MILK PROD COOP G 0.191 3.0 Plainview - Elgin Agricultural Processing PROTEIN INGREDIENT TECHNOLOGIES INC G 0.052 2.0 Fairbault Agricultural Processing SENECA FOODS CORP G 0.049 4.0 Rochester WRP Agricultural Processing Industrial Process Cooling - CYTEC ENGINEERED MATERIALS G 0.077 3.3 Winona Once Through Industrial Process Cooling - FARIBAULT WOOLEN MILL COMPANY S 0.006 1.0 Fairbault KERRY BIOFUNCTIONAL INGREDIENTS INC G 0.298 2.5 Rochester WRP Once Through Industrial Process Cooling - Once Through BADGER FOUNDRY CO G 0.052 1.0 Winona Metal Processing BADGER FOUNDRY CO G 0.373 1.0 Winona Metal Processing PEERLESS CHAIN COMPANY G 0.266 1.0 Winona Metal Processing 8TH AND JEFFERSON LLC G 0.001 1.0 Winona Non-Metallic Processing GENOVA INC G 0.139 1.0 Fairbault Non-Metallic Processing RTP COMPANY G 0.177 2.5 Winona Non-Metallic Processing RTP COMPANY G 0.259 2.5 Winona Non-Metallic Processing S B FOOT TANNING CO G 0.135 2.6 Red Wing Non-Metallic Processing S B FOOT TANNING CO G 0.172 2.6 Red Wing Non-Metallic Processing USG INTERIORS INC G 0.034 2.3 Red Wing Non-Metallic Processing USG INTERIORS INC G 0.001 2.3 Red Wing Non-Metallic Processing FRANKLIN HEATING STATION G 0.136 4.0 Rochester WRP POWER GENERATION FRANKLIN HEATING STATION G 0.367 4.0 Rochester WRP POWER GENERATION BARSNESS CONSTRUCTION & EXCA S 0.000 2.3 Northfield Sand and Gravel Washing CEMSTONE PRODUCTS G 0.011 3.8 MetC-Empire Sand and Gravel Washing STEAM POWER COOLING - NSP CO DBA XCEL ENERGY S 44.763 1.0 Red Wing ONCE THROUGH STEAM POWER COOLING - ROCHESTER PUBLIC UTILITIES S 26.622 3.0 Rochester WRP ONCE THROUGH STEAM POWER COOLING - ROCHESTER PUBLIC UTILITIES * G=Ground Water; S=Surface Water Source: MDNR, 2004 G 0.405 3.0 Rochester WRP WET TOWER
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Craddock Consulting Engineers 2-1 I
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Page 182 and 183: Figure 3.22. Rogers WWTP - Industri
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Section 3 Inventory of Major WWTPs
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Section 3 Inventory of Major WWTPs
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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