Recycling Treated Municipal Wastewater for Industrial Water Use

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Section 3 Inventory of Major WWTPs and Potential Industrial Reuse Demands The Lewis and Clark Rural Water System will draw water from a well system near the Missouri River southwest of Vermillion, South Dakota. The water will be diverted, treated and distributed through a network of pipelines, pump stations, interconnections and storage reservoirs to service connections with each of the 15 municipalities and 5 rural water systems of South Dakota, Iowa, and Minnesota that are currently members of the Lewis & Clark Rural Water System. The system is designed for a maximum capacity of 27.2 mgd with an average delivery of 19.6 mgd. This project has been pursued over the past two decades and construction was initiated in Minnesota in 2005. Lower Mississippi River Industrial Water Use The Lower Mississippi River watershed has a diverse base of industries, as summarized in Table 3.10a and Figures 3.10a and 3.10b. The largest water use is related to power generation facilities (nuclear power plant, steam power cooling and miscellaneous power generation uses): averaging 578 mgd in 2004, of which all but 1 mgd was obtained from surface water supplies. The Prairie Island Nuclear Plant used over 500 mgd in 2004 and another 70 mgd was used for once-through cooling at the Xcel facility near Red Wing and the Rochester Public Utilities plant. There are several agricultural processing facilities in this watershed with a combined water use of 2.9 mgd in 2004. Flint Hills Resources withdrew 7 mgd from its set of wells for processing of petrochemical products. Table 3.10a. Industrial Water Use in the Lower Mississippi River Watershed 2004 Water Use, mgd Industry Category Ground Water Surface Water Total Agricultural Processing 2.89 0.00 2.89 Industrial Process Cooling - Once Through 0.38 0.01 0.39 Metal Processing 0.70 0.00 0.70 Non-Metallic Processing 1.02 0.00 1.02 Nuclear Power Plant 0.09 505.84 505.93 Petroleum - Chemical Processing, ethanol 7.00 0.00 7.00 Power Generation 0.55 0.00 0.55 Sand & Gravel Washing 0.27 1.58 1.85 Steam Power Cooling - Once Through 0.00 71.38 71.38 Steam Power Cooling - Wet Tower 0.41 0.00 0.41 Total 13.31 578.81 592.12 Source: MDNR, 2004 WWTPs There are 12 municipal WWTPs in this watershed with design capacities greater than 1 mgd. Table 3.10b summarizes the design capacity and historic flows for the plants. There are three facilities within 70% of the design capacity: Owatonna, Plainview-Elgin, and Rochester. Rochester is nearing completion of construction for an expansion to 24 3-14 Craddock Consulting Engineers In Association with CDM & James Crook WWReuseTM1_Sec 3_final.doc
Figure 3.9b. Des Moines River Watershed Industrial Reuse Customer Inventory ") Agricultural Processing ") Non-Metallic Processing ") Sand and Gravel Washing ") #* #* !( ") ") " ! Worthington " # # Major Lakes Major Rivers Windom " " ! Source: Minnesota DNR Water Appropriations Permit Program, 2004 (Withdrawls greater than 1 mgy or 10,000 gpd) Des Moines " WWTP >= 5 mgd WWTP 1-5 mgd Ground Water Surface Water Cities/Townships " " " " " " !( 0.00 - 0.50 mgd !( 0.51 - 1.50 mgd !( 1.51 - 5.00 mgd !( 5.01 - 10.00 mgd !( !( 10.01 - 25.00 mgd 25.01 - 505.00 mgd ¯ 0 30 60 Miles
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Acknowledgements This study was con
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Contents Recycling Treated Municipa
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Contents Recycling Treated Municipa
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Executive Summary Vision Executive
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Section 1: Introduction 1.1 Project
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Table 1.2. Water Use in Minnesota,
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Section 1: Introduction Recycling T
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1.5 Summary Section 1: Introduction
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Section 2: Recycled Wastewater Dema
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Figure 2.9. Ground Water Contaminat
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Table 2.8. Ethanol Plant Capacity a
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2.7 References Section 2: Recycled
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Section 3: Recycled Wastewater Syst
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Water Quality Overview The total co
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Industrial Water Quality Concerns S
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Emerging Contaminants of Concern Se
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3.4 Storage and Transmission Overvi
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Cost by Standard Industry Categorie
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Costs and Planning Considerations S
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Section 4: Implementation Considera
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Economic Incentives and Risk Assess
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Section 5: Summary and Potential Ne
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Long-Term Vision Section 5: Summary
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Exhibit A: California Water Recycli
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Metropolitan Council Recycling Trea
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Contents Section 1 - Introduction C
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Craddock Consulting Engineers In As
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Section 1 Introduction Craddock Con
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Section 1 Introduction Craddock Con
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G G G! Dodd Rd GG Figure 3.24. Rose
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Section 3 Inventory of Major WWTPs
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G Figure 3.26. Hastings WWTP - Indu
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State Hwy 36 ! Figure 3.28. St. Cro
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Water Use Code Categories Minnesota
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Minnesota Water Use for All Categor
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Air Conditioning 0.2% Waterworks 15
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Minnesota Water Use, 2000-2004 - St
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Minnesota Water Use in 2004 (withou
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Minnesota Water Use in 2000 (withou
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UseCode by Year Minnesota Power Gen
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Water Use (MGD) Water Use (MGD) 350
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Minnesota Industrial Processing Fac
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Minnesota Industrial Processing Fac
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Water Use (MGD) Water Use (MGD) 120
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Water Use (MGD) Water Use (MGD) 13.
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Overview There are no federal regul
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Appendix B Status of Water Reuse Re
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Table 4. Examples of State Water Re
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Setback Distances Appendix B Status
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WATER USE (MGD) WATER USE (MGD) 3.5
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Table 3.9a. Industrial Water Use in
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Table 3.10a. Industrial Water Use i
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Table 3.10d. Industries in the Lowe
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WATER USE (MGD) WATER USE (MGD) 8 7
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Table 3.11d. Industries in the Minn
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Table 3.11d. Industries in the Minn
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WATER USE (MGD) WATER USE (MGD) 12
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Table 3.12c. Industries in the Miss
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Table 3.17c. Industries in the West
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MN Permit No Facility Minnesota Mun
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MN Permit No Facility Minnesota Mun
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Minnesota DNR Waters 2005 Ground-wa
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Permit No. Organization NAICS Code
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TM2: Sampling Plan and Results Recy
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Recommended Limits for Various Indu
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Exhibit B Blue Lake WWTP Sampling R
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MCES Blue Lake Plant Final Effluent
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Date Day of Wk MCES Blue Lake Plant
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MCES Empire Plant Final Effluent Sa
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Date Day of Wk 10/24/06 Tuesday 10/
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Exhibit D Metropolitan (Metro) WWTP
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MCES Metropolitan Plant Final Efflu
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Date Day of Wk 4/19/07 Thursday 4/2
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MCES Seneca Plant Final Effluent Sa
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Date Day of Wk 10/8/06 Sunday 10/9/
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Section 5 - Costs Table of Contents
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TM3: Recycled Wastewater System Com
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WWTP 1 - 2 - 3 - 4 - 5 - 1 Treatmen
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o Synthetic medium o Two-stage Surf
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Table 13 WATER REUSE SYSTEM COST OF
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Cost of Service, $/1000 gallon 1.00
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Cost of Service, $/1000 gallons 8.0
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Appendix A Water Reuse Regulatory E
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Table A-1. 2000 California Water Re
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California Department of Health Ser
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Other Media Type Filters Fuzzy Filt
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Appendix B TECHNICAL MEMORANDUM Rec
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Appendix B Reclaimed Water Transmis
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Exhibit 1 Transmission Main Cost To
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Pipe Installation Data (DR 18 PVC P
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Equipment Costs (with O&P) Item Des
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Water Reuse Pipe Line Construction
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Construction Unit Costs Item (2006
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Crew Costs (with O&P) St. Paul Pres
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Capital PROJECT Cost Curves for Rec
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Diam (in) Annual Average Day Flow A
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Diam (in) Annual Average Day Flow A
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Pipe Capital Project Cost, $ Millio
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Pipe Capital Project Cost, $/1000 g
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Annual Pipe Average Annual Velocity
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Pipe Capital Project Cost, $ Millio
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Exhibit 3 Water Reuse System O&M Co
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Diam (in) Annual Average Day Flow (
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Pumping Cost, $/1000 gallons 0.095
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Water Reuse System Estimated Cost o
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WATER REUSE SYSTEM COST OF SERVICE
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Appendix D-1 Water Reuse System Cos
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Water Reuse System Estimates of Pro
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Cost Curves as Basis for Tertiary 1
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Secondary Treatment Assumptions Sus
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Craddock Consulting Engineers 1 In
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TM4: WWTP Effluent Quality Recyclin
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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Frequency of Occurrence, % Frequenc
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No. of Plants Total Permitting Desi
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!( !( !( !( !( !( !( !( !( !( !( !(
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Craddock Consulting Engineers 1 In
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1.0 Introduction This technical mem
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Exhibit A Regulatory Stakeholder Me
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MCES Recycling Treated Wastewater f
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Municipal Wastewater Reuse Regulato
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Exhibit B Industry Stakeholder Meet
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Recycling Treated Wastewater For In
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Institutional Issues Topic Discussi
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Institutional Issues Topic Discussi
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Exhibit C Broader Base Stakeholder
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Recycling Treated Municipal Wastewater for Industrial Water Use

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