Recycling Treated Municipal Wastewater for Industrial Water Use

Recycling Treated Municipal Wastewater for Industrial Water Use Recycling Treated Municipal Wastewater for Industrial Water Use

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Table 1.2. Water Use in Minnesota, 2004 Annual Average Water Use, mgd Ground Surface Category Water Water Total Air Conditioning 6 1 7 Industrial Processing 56 385 442 Major Crop Irrigation 175 28 203 Non-Crop Irrigation 20 6 26 Power Generation 4 2,375 2,380 Special Categories 19 15 33 Temporary 4 1 5 Water Level Maintenance 5 95 100 Water Utilities 355 201 556 Total 644 3,106 3,750 Source: MDNR, 2004 Section 1: Introduction Recycling Treated Municipal Wastewater for Industrial Water Use Nearly two-thirds of the potable-quality water supply in Minnesota is from ground water, as depicted in Figure 1.2. Water withdrawn by industries (those not served by water utilities) for various processing needs accounts for about 12% of the total water used in Minnesota. In terms of 2004 daily average demands, nearly 2,500 million gallons per day (mgd) of water was used by the state’s power generation industry and over 500 mgd served as a potable-quality supply for a variety of uses. Over 400 mgd was withdrawn directly by industries for use in their businesses. Figure 1.2. Water Use in Minnesota Without Power Generation, 2004 Water Use, mgd 600 Surface Water 500 400 300 200 100 0 Air Cond. Source: MDNR, 2004 Industry Crop Irrig. Water use was analyzed with a focus on sources most vulnerable to water supply limitations. Because little water is consumed in once-through cooling processes, replacing surface water sources with recycled wastewater does little to conserve water. To benefit the state’s water resources, recycled wastewater typically should replace a water supply that is used and not returned to its source of origin. This applies to all uses of ground water, even for once-through cooling water uses because the water is typically discharged to a surface water and not back to the original aquifer. It also pertains to surface water sources where water is consumed, as through evaporation in cooling towers or in the production operations of an industry. For industries with little water consumption, such as those that use water primarily for washing operations, the benefits of replacing a surface water source with recycled wastewater will be casespecific. Surface water Non-Crop Special Temp. Water Irrig. Level Maint. Water Utility Ground Water sources could have quantity limitations that would require use of an alternative supply, particularly if the discharge of the water is not in proximity to the withdrawal or to a different watershed. To focus on water uses with the greatest benefit to Minnesota’s water resources, this study evaluated industrial water demand without power generation facilities and in more detail for ground water uses. The analysis of annual water use indicates that the various types of industrial water use represent a major component of the state’s overall water use. Recycled wastewater could potentially be used by power generation facilities using ground water or recirculating cooling water systems (which consume water) and a variety of industries represented by the industrial processing category in the MDNR water use database. Some industries also use municipal potable supplies. The potable water supply used by industries was not assessed in detail for this study. It varies considerably from community to community, but on a regional or state-basis is estimated to be 10-20% of the potable water demand. Metropolitan Council Environmental Services 5

Section 1: Introduction Recycling Treated Municipal Wastewater for Industrial Water Use The total “industrial water use”, defined by the combined water use of the power generation and industrial processing categories, is nearly 3 billion gpd, which is roughly 75% of the total major water use in the state. Ground water supplies are used to meet approximately 60 mgd or 22,000 million gpy. If we assume that Minnesota’s water utilities have an industrial customer demand of 10% of their total supply, then an additional 40 mgd of ground water is used by industries. Under this assumption, the total industrial water demand for ground water is approximately 100 mgd. This equates to the typical, potable supply use of 1 million people, given the standard residential use engineering estimate of 100 gallons/person-day. 1.3 Wastewater Recycling Background In Minnesota, WWTP effluent is typically discharged to a receiving stream or a land application system. However, wastewater effluent can also be beneficially used for a variety of purposes. There are various terms used to describe the beneficial use of WWTP effluent: wastewater recycling, wastewater reuse, water reuse, water recycling, or water reclamation are often used interchangeably. While this project evaluates the beneficial reuse of wastewater effluent for industrial purposes, nonindustrial uses are briefly described to indicate the full range of wastewater recycling practices. From the perspective of the municipality, investment in capital to provide recycled wastewater will typically involve a review of all options; multiple users are commonly required for wastewater recycling to be a cost-effective practice for the municipal utility. Wastewater recycling in the U.S. is typically categorized under the following major categories: Industrial Urban Agricultural Environmental and recreational Ground water recharge Augmentation of potable supplies Industrial Industrial reuse applications in the U.S. have steadily increased over the past decade, with an increasing diversity of industrial uses. The largest use of recycled wastewater in the U.S. has been for cooling water. The large water demands of power facilities for cooling water and other needs makes them an ideal facility for reuse. Recycled wastewater is also used as process water for a variety of applications at petroleum refineries, chemical plants, metal working, pulp and paper mills, and other production facilities. Another larger use of water by industries is for washing or wetting requirements for industries such as laundries, sand and gravel washing operations, or dust suppression. Urban Recycled wastewater is used for a variety of purposes in the urban setting. One common use, that is one of the few wastewater recycling applications in Minnesota, is for golf course irrigation. Other typical irrigation reuse applications include: public lands such as parks, athletic fields, highway medians and shoulders, landscaped areas for commercial properties, and landscaping for residential areas. Other examples of “urban” reuse applications include vehicle washing facilities, fire protection, toilet and urinal flushing in commercial buildings, decorative water features such as fountains and reflecting pools, street sweeping, and dust control and soil compaction for construction projects. 6 Metropolitan Council Environmental Services

Section 1: Introduction<br />

<strong>Recycling</strong> <strong>Treated</strong> <strong>Municipal</strong> <strong>Wastewater</strong> <strong>for</strong> <strong>Industrial</strong> <strong>Water</strong> <strong>Use</strong><br />

The total “industrial water use”, defined by the combined water use of the power generation and industrial<br />

processing categories, is nearly 3 billion gpd, which is roughly 75% of the total major water use in the<br />

state. Ground water supplies are used to meet approximately 60 mgd or 22,000 million gpy. If we assume<br />

that Minnesota’s water utilities have an industrial customer demand of 10% of their total supply, then an<br />

additional 40 mgd of ground water is used by industries. Under this assumption, the total industrial water<br />

demand <strong>for</strong> ground water is approximately 100 mgd. This equates to the typical, potable supply use of 1<br />

million people, given the standard residential use engineering estimate of 100 gallons/person-day.<br />

1.3 <strong>Wastewater</strong> <strong>Recycling</strong> Background<br />

In Minnesota, WWTP effluent is typically discharged to a receiving stream or a land application system.<br />

However, wastewater effluent can also be beneficially used <strong>for</strong> a variety of purposes. There are various<br />

terms used to describe the beneficial use of WWTP effluent: wastewater recycling, wastewater reuse,<br />

water reuse, water recycling, or water reclamation are often used interchangeably.<br />

While this project evaluates the beneficial reuse of wastewater effluent <strong>for</strong> industrial purposes, nonindustrial<br />

uses are briefly described to indicate the full range of wastewater recycling practices. From the<br />

perspective of the municipality, investment in capital to provide recycled wastewater will typically<br />

involve a review of all options; multiple users are commonly required <strong>for</strong> wastewater recycling to be a<br />

cost-effective practice <strong>for</strong> the municipal utility. <strong>Wastewater</strong> recycling in the U.S. is typically categorized<br />

under the following major categories:<br />

<strong>Industrial</strong><br />

Urban<br />

Agricultural<br />

Environmental and recreational<br />

Ground water recharge<br />

Augmentation of potable supplies<br />

<strong>Industrial</strong><br />

<strong>Industrial</strong> reuse applications in the U.S. have steadily increased over the past decade, with an increasing<br />

diversity of industrial uses. The largest use of recycled<br />

wastewater in the U.S. has been <strong>for</strong> cooling water. The large<br />

water demands of power facilities <strong>for</strong> cooling water and<br />

other needs makes them an ideal facility <strong>for</strong> reuse. Recycled<br />

wastewater is also used as process water <strong>for</strong> a variety of<br />

applications at petroleum refineries, chemical plants, metal<br />

working, pulp and paper mills, and other production<br />

facilities. Another larger use of water by industries is <strong>for</strong><br />

washing or wetting requirements <strong>for</strong> industries such as<br />

laundries, sand and gravel washing operations, or dust<br />

suppression.<br />

Urban<br />

Recycled wastewater is used <strong>for</strong> a variety of purposes in the urban setting. One common use, that is one<br />

of the few wastewater recycling applications in Minnesota, is <strong>for</strong> golf<br />

course irrigation. Other typical irrigation reuse applications include:<br />

public lands such as parks, athletic fields, highway medians and<br />

shoulders, landscaped areas <strong>for</strong> commercial properties, and<br />

landscaping <strong>for</strong> residential areas. Other examples of “urban” reuse<br />

applications include vehicle washing facilities, fire protection, toilet<br />

and urinal flushing in commercial buildings, decorative water features<br />

such as fountains and reflecting pools, street sweeping, and dust<br />

control and soil compaction <strong>for</strong> construction projects.<br />

6 Metropolitan Council Environmental Services

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