CutMaster 700 - Posch
CutMaster 700 - Posch
CutMaster 700 - Posch
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Operating Instructions<br />
<strong>CutMaster</strong> <strong>700</strong><br />
D1010222 - Edition - 1105<br />
*D1010222-1105*<br />
English<br />
Copyright by <strong>Posch</strong> Gesellschaft m.b.H., Made in Austria
Manufacturer<br />
2<br />
Manufacturer<br />
POSCH Gesellschaft m.b.H.<br />
Paul-Anton-Keller-Strasse 40<br />
A-8430 Leibnitz<br />
Tel.: +43 (0) 3452/82954<br />
Fax: +43 (0) 3452/82954-53<br />
E-mail: leibnitz@posch.com<br />
http://www.posch.com<br />
© Copyright by POSCH Gesellschaft m.b.H., Made in Austria<br />
Please be sure to fill this in before starting. Then you can be sure that this document relates<br />
to your machine, so if you have any queries you will be given the correct information.<br />
Machine number:..............................................................................<br />
Serial number:.....................................................................................<br />
POSCH Austria:<br />
8430 Leibnitz, Paul-Anton-Keller-Strasse 40, telephone: +43 (0) 3452/82954, fax: +43 (0) 3452/82954-53, e-mail: leibnitz@posch.com<br />
POSCH Germany:<br />
84149 Velden/Vils, Preysingallee 19, telephone: +49 (0) 8742/2081, fax: +49 (0) 8742/2083, e-mail: velden@posch.com
Contents<br />
Contents<br />
1 Foreword 5<br />
1.1 Copyright notice 5<br />
1.2 Liability for defects 5<br />
1.3 Reservations 5<br />
1.4 Definitions 5<br />
1.5 Operating instructions 6<br />
2 Safety information 7<br />
2.1 Explanation of symbols 7<br />
2.2 General safety information 8<br />
2.3 Safety information for saws 8<br />
2.4 Safety instructions for conveyor belts 9<br />
2.5 Noise 9<br />
2.6 Remaining risks 10<br />
2.7 Proper use 10<br />
2.8 Incorrect use 10<br />
3 General 11<br />
3.1 Scope 11<br />
3.2 Description 11<br />
3.3 The most important components of the machine 12<br />
3.4 Labels and their meanings 14<br />
3.5 Set-up 15<br />
4 Start-up 16<br />
4.1 Driven by electric motor (type E) 16<br />
4.2 Driven by tractor via universal joint shaft (type PZG) 18<br />
4.3 Electric motor or universal joint shaft drives 19<br />
5 Operation 20<br />
5.1 Work operation 20<br />
5.2 Adjusting the wood stop 22<br />
5.3 Conveyor belt 22<br />
6 Switching off the machine 25<br />
7 Transport 26<br />
7.1 Machines with conveyor belt 26<br />
7.2 Transporting by three-point linkage on the tractor 26<br />
7.3 Lifting with a crane 27<br />
8 Checks 28<br />
3
Contents<br />
4<br />
8.1 Protective guards 28<br />
8.2 Screw fittings 28<br />
8.3 Hydraulic lines 28<br />
8.4 Saw blade 28<br />
8.5 V-belt tension 28<br />
8.6 Oil level 29<br />
9 Maintenance 31<br />
9.1 Lubrication 31<br />
9.2 Saw blade 31<br />
9.3 Changing the V-belt 34<br />
9.4 Oil changing 37<br />
9.5 Conveyor belt 40<br />
9.6 Cleaning 40<br />
10 Additional equipment 42<br />
10.1 Feed table extension 42<br />
10.2 Loading plate for feed table 43<br />
10.3 16 cm wood stop 43<br />
10.4 Chip extractor connection 44<br />
11 Troubleshooting 45<br />
12 Technical data 47<br />
12.1 Also on "Comfort" models 48<br />
13 Service 49<br />
EC Declaration of Conformity 50
1<br />
1.1<br />
1.2<br />
1.3<br />
1.4<br />
Foreword<br />
Thank you for buying our product.<br />
This machine has been built in conformity with applicable European standards and<br />
regulations.<br />
These operating instructions explain how to operate the machine safely and efficiently and<br />
how to maintain it.<br />
Any person entrusted with the transport, installation, commissioning, operation or<br />
maintenance of the machine must have read and understood:<br />
▪ the operating instructions<br />
▪ the safety instructions<br />
▪ the safety information given in the individual chapters.<br />
To avoid operator error and ensure problem-free operation, the operating instructions must<br />
be available to the operating personnel at all times.<br />
Copyright notice<br />
All documents are protected by the law of copyright.<br />
Documents including excerpts thereof may not be distributed or reproduced nor may their<br />
content be communicated without express permission.<br />
Liability for defects<br />
Read these operating instructions through carefully before putting the machine into<br />
operation.<br />
We accept no liability for damage or disruptions caused by failure to observe the operating<br />
instructions.<br />
Claims for liability must be reported as soon as the defect is identified.<br />
Claims are null and void for example in the following cases:<br />
▪ improper use<br />
▪ faulty attachments and drives not supplied with the machine<br />
▪ failure to use original spare parts and accessories<br />
▪ conversions or modifications, where not agreed with us in writing<br />
We are not liable for defects of wearing parts.<br />
Reservations<br />
Technical data, dimensions, illustrations of the machine and safety standards are subject<br />
to continual change and are therefore not in any circumstances binding in relation to the<br />
supplied machine.<br />
We accept no liability for printing and typesetting errors.<br />
Definitions<br />
Operator<br />
The operator is the party which operates the machine and uses it for its intended purpose<br />
or causes it to be operated by suitable, trained personnel.<br />
Operating personnel<br />
Foreword<br />
5
Foreword<br />
6<br />
1.5<br />
The operating personnel (operators) are those entrusted by the operator to operate the<br />
machine.<br />
Technical personnel<br />
Technical personnel are persons entrusted by the operator of the machine with special tasks<br />
such as installation, set-up, maintenance and troubleshooting.<br />
Electrician<br />
An electrician is a person who, by virtue of his specialist training, has knowledge of electrical<br />
systems, standards and regulations and is able to identify and prevent possible hazards.<br />
Machine<br />
The term machine replaces the commercial designation of the object to which these<br />
operating instructions relate (see cover sheet).<br />
Operating instructions<br />
This manual is a "translation of the original operating manual"
2<br />
2.1<br />
Safety information<br />
Explanation of symbols<br />
The following symbols and instructions in this manual provide warnings about possible<br />
personal injury or property damage or give useful information about working with the<br />
machine.<br />
DANGER<br />
Warning about danger zones<br />
Instruction regarding safe working, where non-compliance entails the risk of serious or<br />
fatal injury.<br />
Always observe these instructions and ensure that you work with particular caution and<br />
care.<br />
DANGER<br />
Warning of dangerous electrical voltage<br />
Contact with live parts can result in immediate death.<br />
Protective covers and enclosures marked with this sign may only be opened by qualified<br />
electricians after the electricity supply has been turned off.<br />
DANGER<br />
Crushing hazard<br />
Risk of injury through upper limbs getting trapped.<br />
DANGER<br />
Danger of cut injuries<br />
Risk of injury from cuts to limbs.<br />
NOTICE<br />
Instruction<br />
Symbol for proper use of the machine.<br />
Non-observance can result in malfunctions by or damage to the machine.<br />
Noise<br />
Symbol for an area where noise levels can exceed 85 dB(A).<br />
Non-observance can cause hearing problems or deafness.<br />
Safety information<br />
7
Safety information<br />
Further information<br />
8<br />
2.2<br />
2.3<br />
Symbol for further information relating to a bought-in part.<br />
Information<br />
Action-related information.<br />
General safety information<br />
The machine may only be operated by persons who are familiar with the machine’s<br />
operation and hazards and with the user manual.<br />
▪ It is the operator’s responsibility to provide appropriate staff training.<br />
Persons under the influence of alcohol, drugs or pharmaceutical products that impair<br />
responsiveness must not operate or maintain the machine.<br />
The machine may only be operated if it is in perfect working condition.<br />
Only operate the machine if it is in a stable position.<br />
Minimum age of operative: 18 years.<br />
Only one person may operate the machine at a time.<br />
Take regular breaks to ensure concentration.<br />
Ensure that your workplace is adequately illuminated since poor lighting can significantly<br />
increase the risk of injury.<br />
Never work without the protective guards in place.<br />
Only carry out repair, setup, maintenance and cleaning work when the drive is switched off<br />
and the tool is stationary.<br />
▪ If the machine has a PTO drive, the universal joint shaft must be removed from the<br />
tractor.<br />
▪ If the machine is driven by an electric motor, set main switch to 0 and disconnect the<br />
power cable.<br />
Never leave the machine running unattended.<br />
Switch off the machine's drive unit before carrying out any adjustments.<br />
Only use original - POSCH - spare parts.<br />
Do not modify or tamper with the machine.<br />
Work on electrical equipment must only be carried out by qualified electricians.<br />
Never use damaged cables.<br />
Machines with electric motors must not be used in the rain as this can lead to a malfunction<br />
of the switch or the motor.<br />
Safety information for saws<br />
Do not hold the log in your hand while sawing.<br />
Do not remove offcuts or other parts of the workpiece from the cutting area while the<br />
machine is running.<br />
Never reach towards the rotating saw blade with gloves.<br />
Only use the machine outdoors.<br />
▪ Should the machine be used indoors, however, a local extractor unit (extraction at<br />
source) is required.<br />
▪ The chip extractor connection required for this is available as an accessory.<br />
See..... Chip extractor connection [➙ 44]
2.4<br />
2.5<br />
The machine must always be properly maintained and must be kept free of waste material<br />
such as chips and sawn-off pieces of wood.<br />
Wear goggles or a face mask while working.<br />
Use respiratory protection to reduce the risk of inhaling harmful dust.<br />
Wear safety shoes and close-fitting clothes when working with this device.<br />
Only use saw blades that are designed to reduce noise.<br />
Do not use damaged or deformed saw blades!<br />
Minimum saw blade<br />
diameter<br />
Maximum saw blade<br />
diameter<br />
Bore<br />
690 mm <strong>700</strong> mm 30 mm<br />
Only saw blades conforming to the EN 847-1 standard may be used.<br />
When turning off the machine, always be careful of the tool runout until the machine has<br />
come to a standstill.<br />
The working pressure of the hydraulic system must not exceed 150 bar.<br />
Safety instructions for conveyor belts<br />
Persons must keep clear of the danger zone.<br />
It must be expected that material will be ejected at high speed to any position within this<br />
area.<br />
Never reach into the hopper or touch the conveyor belt when the machine is running.<br />
Shut the drive down before removing any jammed pieces of wood.<br />
Wear safety shoes and close-fitting clothes when working with this device.<br />
Only use the machine outdoors.<br />
Wear protective gloves.<br />
The working pressure of the hydraulic system must not exceed 150 bar.<br />
Noise<br />
The workplace-related, A-rated emission sound pressure level is 98 dB(A), measured at the<br />
operative's ear.<br />
In the case of machines with a PTO drive, the noise level depends on the noise of the tractor.<br />
Ear protection is therefore necessary.<br />
Safety information<br />
The stated values are emissions values, and thus do not necessarily represent reliable<br />
values for the work area. Although there is a correlation between emission and pollutant<br />
levels, it is not possible to deduce reliably from that whether or not additional precautionary<br />
measures are necessary. Factors that influence the level of pollutants present in the work<br />
area include the individual nature of the work area, other sources of noise, e.g. the number<br />
of machines and other work operations being carried out in the vicinity. Equally, permissible<br />
values for a work area may vary between different countries. However, this information<br />
should enable the user to estimate the dangers and risks more accurately.<br />
9
Safety information<br />
10<br />
2.6<br />
2.7<br />
2.8<br />
Remaining risks<br />
Even if all safety precautions are observed and the machine is used in accordance with the<br />
instructions, some risks still remain:<br />
▪ Touching of revolving parts or tools.<br />
▪ Injury caused by flying logs or log pieces.<br />
▪ Risk of burns if the engine is not properly ventilated.<br />
▪ Hearing loss if ear protection is not worn when working.<br />
▪ Human error (e.g. due to excessive physical exertion, mental strain, etc.)<br />
With every machine, some risks still remain. Therefore you should always be very careful<br />
when working. It is up to the operating personnel to ensure that work is carried out safely.<br />
Proper use<br />
The machine - <strong>CutMaster</strong> <strong>700</strong> - is designed exclusively for sawing logs with a diameter of<br />
7 - 24 cm and a length of 25 - 200 cm.<br />
The machine may only be used to process firewood.<br />
Incorrect use<br />
Any incorrect use or use other than that specified under "Proper use" is expressly forbidden.
3<br />
3.1<br />
3.2<br />
General<br />
Scope<br />
This user manual applies to the following machines:<br />
Machine type<br />
Item no.* Type Drive<br />
M1550 <strong>CutMaster</strong> <strong>700</strong> - Z "Compact" PTO<br />
M1555 <strong>CutMaster</strong> <strong>700</strong> - Z "Comfort" PTO<br />
M1565 <strong>CutMaster</strong> <strong>700</strong> - E11 "Comfort" Electric motor<br />
M1570 <strong>CutMaster</strong> <strong>700</strong> - ZE7.5 "Compact" PTO/Electric motor<br />
M1575 <strong>CutMaster</strong> <strong>700</strong> - ZE11 "Comfort" PTO/Electric motor<br />
*.....The article number is stamped on the machine's rating plate.<br />
Models<br />
.....F10 Conveyor belt 1 m, hydraulic drive<br />
.....F35 3.5 m conveyor belt, hydraulic drive<br />
.....F42 Conveyor belt 4.2 m, hydraulic drive<br />
.....F50 Conveyor belt 5 m, hydraulic drive<br />
With the “Compact” variant, the drive is automatic.<br />
Additional equipment<br />
F0002285 Wood stop 16 cm<br />
F0002108 Feed table extension<br />
F0002196 Comfort feed table extension<br />
F0002283 Loading plate for feed table<br />
F0002194 Chips - 100 mm extractor connection<br />
F0002195 Chips - 150 mm extractor connection<br />
F0002179 Hour counter for machines with electric motor<br />
F0002193 Hour counter for machines with PTO drive<br />
Description<br />
"Compact" model<br />
The <strong>CutMaster</strong> <strong>700</strong> "Compact" machine is a firewood processing machine with a fitted<br />
conveyor belt.<br />
The machine is driven by an electric motor or a pto.<br />
The log is placed horizontally in the tilting mechanism and pushed forwards as far as the<br />
stop.<br />
The log is offered up to the saw blade manually using the tilting feed mechanism and then<br />
cut.<br />
The cut log drops onto the conveyor belt from where it is discharged.<br />
General<br />
The tilting feed mechanism is operated manually, the conveyor belt drive mechanically.<br />
11
General<br />
12<br />
3.3<br />
The log stop fitted as standard allows logs with a length of 20 - 52 cm to be sawn uniformly.<br />
"Comfort" model<br />
The <strong>CutMaster</strong> <strong>700</strong> "Comfort" machine is a firewood processing machine with a fitted,<br />
hydraulically operated conveyor belt.<br />
The machine is driven by an electric motor or a pto.<br />
The log is placed horizontally in the tilting mechanism and pushed forwards as far as the<br />
stop.<br />
When the tilting feed mechanism operating lever is actuated, the log is automatically offered<br />
up to the saw blade and cut.<br />
As soon as the operating lever is released, the tilting mechanism returns to its default<br />
position.<br />
The cut log drops onto the conveyor belt from where it is discharged.<br />
The conveyor belt and tilting feed mechanism are operated hydraulically.<br />
The log stop fitted as standard allows logs with a length of 20 - 52 cm to be sawn uniformly.<br />
The most important components of the machine<br />
"Compact"<br />
7<br />
6<br />
8<br />
5<br />
9<br />
4<br />
10<br />
1 Conveyor belt 9 Frame<br />
3<br />
2 Tubular bar 10 Circular saw spanner<br />
3 Lifting eye 11 Rating plate<br />
4 Saw blade guard 12 Tilting mechanism<br />
11<br />
2<br />
12<br />
1<br />
13<br />
14<br />
15
5 Three-point linkage connection 13 Rocker bar<br />
6 V-belt guard 14 Stop<br />
7 Electric motor 15 Handle - conveyor belt (off)<br />
8 Switch/plug<br />
"Comfort"<br />
9<br />
8<br />
10<br />
7<br />
11<br />
6<br />
12<br />
5<br />
1 Conveyor belt 10 Switch/plug<br />
2 Hydraulic tank 11 Frame<br />
3 Operation - conveyor belt 12 Circular saw spanner<br />
4 Tubular bar 13 Rating plate<br />
5 Lifting eye 14 Parallel pin<br />
6 Saw blade guard 15 Tilting mechanism<br />
7 Three-point linkage connection 16 Operating lever<br />
8 V-belt guard 17 Stop<br />
13<br />
9 Electric motor 18 Handle - conveyor belt (off)<br />
4<br />
3<br />
14<br />
2<br />
15<br />
1<br />
16<br />
17<br />
General<br />
18<br />
13
General<br />
14<br />
3.4<br />
Labels and their meanings<br />
15<br />
16<br />
17<br />
18<br />
9<br />
10<br />
11<br />
12<br />
13<br />
ø max = 702 mm<br />
ø min = 692 mm<br />
ø = 32 mm<br />
Z200 1342<br />
n min = 442 min 1<br />
n max = 482 min 1<br />
Z200 1220<br />
Z200 1220<br />
14<br />
Z200 1242<br />
19 20<br />
1 Conveyor belt (off)<br />
Z2001156<br />
Z205 0400<br />
2 Our hydraulic system is filled with:<br />
3 Conveyor belt (raise – lower)<br />
4 Conveyor belt (on – off)<br />
5 Hydraulic oil level<br />
6 Wear safety shoes<br />
7 Caution, moving tools<br />
8<br />
7<br />
6<br />
4<br />
5<br />
Z200 1360<br />
21<br />
Z204 0360<br />
Z200 1162<br />
20 25 30 35 40 45 50<br />
8 Always read the user manual before operating the machine<br />
9 Only operate with all guards and protective equipment in place<br />
Do not open or remove guards or protective equipment while the machine is in<br />
operation<br />
10 Only one person may operate the machine at a time<br />
11 Only carry out repair, setup, maintenance and cleaning work when the drive is<br />
switched off and the tool is stationary.<br />
12 Caution, tool runs on<br />
13 Wear protective gloves<br />
14 Wear goggles and ear defenders<br />
15 Maximum saw blade diameter<br />
16 Maximum pto speed<br />
Z204 0310<br />
5 m<br />
22<br />
3<br />
25<br />
24<br />
23<br />
2<br />
1.<br />
1<br />
26<br />
Z205 0400<br />
Stop<br />
2.<br />
Z200 1220<br />
Z205 0820<br />
Z200 1276<br />
Z200 1178
3.5<br />
17 Rotational direction of pto<br />
18 Rotational direction of motor<br />
19 Note! Observe the correct rotational direction of the motor. Incorrect rotational<br />
direction will seriously damage the pump.<br />
20 Lubrication point<br />
21 Cut length<br />
22 Danger zone (at belt conveyor)<br />
23 Open conveyor belt (at belt conveyor)<br />
24 Tilting mechanism actuation<br />
25 Lubricant point (at belt conveyor)<br />
26 Rotational direction of saw blade<br />
Set-up<br />
Ensure the machine is stable before starting it.<br />
Set up the machine on a level, firm and clear work surface.<br />
General<br />
The machine must be placed directly on the ground. Do not place wooden boards, flat pieces<br />
of metal etc. underneath it.<br />
15
Start-up<br />
16<br />
4<br />
4.1<br />
4.1.1<br />
Start-up<br />
Before starting to operate the machine, please check that the protective and safety systems<br />
are working and also the hydraulic hoses and oil level.<br />
Check that the saw blade is firmly seated before each use.<br />
If a fault occurs during operation, the machine must be shut down immediately.<br />
Driven by electric motor (type E)<br />
Machines with 400 V motor<br />
The machine must only be operated on electric circuits equipped with 30 mA FI fault current<br />
protection or a Portable Residual Current Device (PRCD).<br />
Work on electrical equipment must only be carried out by qualified electricians.<br />
Type E7.5<br />
Connect the machine to the mains:<br />
▪ Mains voltage 400 V (50 Hz)<br />
▪ Circuit-breaker 16 A (tripping characteristic C)<br />
▪ For the feed, a cable cross-section of at least 2.5 mm² must be used.<br />
This cable cross-section is only a minimum specification. In the event of a lengthy<br />
supply cable, its size must be determined by an electrician.<br />
▪ Switch on the master switch (on the plug).<br />
2<br />
1 Plug 2 Master switch<br />
Switch on the electric motor switch:<br />
▪ First, turn the switch to the Y position and wait for the motor to run up. Then turn the<br />
switch to the delta position.<br />
2<br />
3<br />
1<br />
1
1 Neutral position 3 Delta position<br />
2 Star position<br />
Note the rotation direction of the electric motor (see arrow on motor).<br />
If the motor is rotating in the wrong direction:<br />
A phase inverter in the plug controls the direction of rotation of the motor (press in the disc<br />
in the plug with a screwdriver and turn 180˚).<br />
A tight plug connection can rip the CEE plug out of the switch housing.<br />
▪ This can be remedied using standard plugs and a silicone spray.<br />
Any such damage to the switch is not covered by the guarantee.<br />
Type E11<br />
Connect the machine to the mains:<br />
▪ Mains voltage 400 V (50 Hz)<br />
▪ Circuit-breaker 32 A (tripping characteristic C)<br />
▪ For the feed, a cable cross-section of at least 6 mm² must be used.<br />
This cable cross-section is only a minimum specification. In the event of a lengthy<br />
supply cable, its size must be determined by an electrician.<br />
▪ Switch on the master switch (on the plug).<br />
2<br />
1 Plug 2 Master switch<br />
Switch on the electric motor switch:<br />
▪ First, turn the switch to the Y position and wait for the motor to run up. Then turn the<br />
switch to the delta position.<br />
1<br />
Start-up<br />
17
Start-up<br />
18<br />
4.2<br />
2<br />
3<br />
1 Neutral position 3 Delta position<br />
2 Star position<br />
Note the rotation direction of the electric motor (see arrow on motor).<br />
If the motor is rotating in the wrong direction:<br />
Reverse two phases in the plug.<br />
Changing the rotational direction may only be done by qualified electrical personnel.<br />
Brake switch:<br />
Cannot be switched on during the braking process.<br />
The tool must stop moving within 10 seconds of the machine being switched off.<br />
If the brake switch is faulty, do not under any circumstances start the machine.<br />
If the machine switches off due to an overload, do not operate the switch again for at least<br />
60 seconds.<br />
The switch must not be operated more than 5 times within a 10 minute period.<br />
Driven by tractor via universal joint shaft (type<br />
PZG)<br />
▪ Assemble the machine on the three-point linkage of the tractor.<br />
▪ Attach the universal joint shaft and secure with the safety chain.<br />
▪ Clockwise rotation of the tractor PTO shaft.<br />
▪ Turn the tractor's manual throttle to minimum.<br />
▪ Slowly engage the tractor PTO shaft and allow the machine to start moving.<br />
▪ Set the required PTO speed using the manual throttle.<br />
Maximum PTO shaft speed:<br />
▪ 480 rpm<br />
The maximum PTO shaft speed must on no account be exceeded, otherwise the oil will<br />
become too hot. This leads to premature wear and leaks in the pump, cylinder and hydraulic<br />
pipes.<br />
Before disengaging the universal joint shaft, set the manual throttle of the tractor to<br />
minimum.<br />
1
4.3<br />
The universal joint shaft must be stored in the universal joint shaft linkage when it is<br />
disconnected.<br />
Electric motor or universal joint shaft drives<br />
2<br />
1 Spring bolts 2 Locking plate<br />
Setting the drive variants:<br />
Flap position Drive<br />
Locking plate swung in Electric motor drive<br />
Locking plate swung out Universal joint shaft drive<br />
Swing the locking plate until you feel it engage.<br />
If the machine is to be operated electrically, the locking plate must be locked to the PTO<br />
shaft. If this is not done, then the machine will not turn on.<br />
1<br />
Start-up<br />
19
Operation<br />
20<br />
5<br />
5.1<br />
5.1.1<br />
Operation<br />
At outdoor temperatures below 0°C, let the machine idle for approximately five minutes<br />
to allow the hydraulic system to reach the correct operating temperature (the hydraulic pipes<br />
will then be warm to the touch).<br />
Work operation<br />
Only one person may operate the machine at a time.<br />
Ensure that no other people are in the vicinity of the machine.<br />
"Compact" model<br />
1. Operating the machine<br />
2. Open the conveyor belt.<br />
3. Place the log on the long side of the tilting mechanism and push forwards manually as<br />
far as the stop.<br />
4. Offer the log up to the saw blade using the tilting feed mechanism and cut it.<br />
Because of the different wood types used, the saw blade speed may drop with hard<br />
wood. When sawing, do not press the tilting mechanism beyond the point where the saw<br />
blade speed starts to drop.<br />
If the motor cut-out has switched the electric motor off in response to an overload, the motor<br />
must not be switched back on immediately. It may only be switched back on once it has a<br />
surface temperature of approx. 30°C.<br />
▪ The cut log drops onto the conveyor belt from where it is discharged.
5.1.2<br />
5.1.3<br />
"Comfort" model<br />
1 2<br />
1 Feed table 2 Hand lever<br />
1. Start the machine.<br />
2. Fold out the conveyor belt.<br />
Position Function<br />
0 Feed table rear<br />
I Feed table swings forwards<br />
3. Place the log in the long side of the feed table and push forwards by hand up to the<br />
wood stop.<br />
4. Pull the lever of the feed table upwards. The log is fed to the saw blade and cut.<br />
▪ If the lever is released, the feed table returns to its starting position.<br />
You may find that the saw blade's speed decreases when cutting harder woods. The<br />
feed table may not be pushed so hard that the saw blade rotates more slowly when cutting.<br />
If the motor protection has shut-off due to overload, the motor may not just be turned straight<br />
back on. It may only be turned back on once the surface temperature has sunk below 30°C.<br />
The cut wood falls onto the conveyor belt, which carries it away.<br />
Notes on sawing<br />
The drive must always be switched off before clearing a blockage.<br />
Only 1 person may be deployed for filling from the side.<br />
Operation<br />
21
Operation<br />
22<br />
5.2<br />
5.3<br />
5.3.1<br />
5.3.2<br />
Adjusting the wood stop<br />
1<br />
1 Eccentric lever 2 Stop<br />
The adjustable wood stop enables the wood to be cut in lengths of 20 - 52 cm.<br />
1. Swing the feed table fully forwards.<br />
2. Move the stop to the desired position and fix in place with the eccentric lever.<br />
Conveyor belt<br />
Conveyor belt types<br />
Conveyor belt type Conveyor belt length Conveyor height Belt width<br />
1 m 100 cm 110 cm 23 cm<br />
3.5 m 350 cm 260 cm 23 cm<br />
4.2 m 420 cm 310 cm 23 cm<br />
5 m 500 cm 360 cm 23 cm<br />
Folding out the conveyor belt<br />
2<br />
1.<br />
1<br />
2<br />
2.<br />
4<br />
3
5.3.2.1<br />
5.3.3<br />
1 Conveyor belt housing 3 Crank handle<br />
2 Folding pipe 4 Connecting pin<br />
Pull out the spring pin on the conveyor belt housing.<br />
Take the folding pipe out of the holder and swivel downwards.<br />
Using the folding pipe, push the conveyor upwards until it is vertical.<br />
The conveyor belt will stay in the vertical position without needing to be held.<br />
Then you will need to go to the other side of the folding pipe and pull the conveyor down<br />
until it is fully folded up.<br />
Fix the folding pipe back into its holder.<br />
Fully extend the conveyor belt using the crank handle until the belt is tensioned.<br />
Remove the connecting pin for the conveyor belt.<br />
Carry out a test run. Adjust tension if necessary.<br />
Rope winch at conveyor belt<br />
The rope must always be wound as shown on the left-hand side of the illustration.<br />
After the cord has been unwound from the drum, there must always be at least 3 revolutions<br />
of cord remaining.<br />
Operation - conveyor belt<br />
B<br />
II<br />
0<br />
I<br />
Z200 1221<br />
Operating lever Position Function<br />
A<br />
Operation<br />
A 0 Conveyor belt is stationary<br />
I Conveyor belt is switched on<br />
II Conveyor belt runs in<br />
reverse<br />
B 0 Conveyor belt is stationary<br />
23
Operation<br />
24<br />
Operating lever Position Function<br />
Only on "Comfort" models<br />
Additional cut-out at operating position:<br />
1 Handle 2 Tubular bar<br />
▪ Pull the handle on the tubular bar.<br />
Position of conveyor belt before closing:<br />
1<br />
1 Edge 2 Arrow<br />
I Conveyor belt is lowered<br />
II Conveyor belt is raised<br />
Before closing, move the conveyor belt to an angle of 35° using the operating lever.<br />
▪ The correct angle is reached once the arrow is aligned with the edge.<br />
1<br />
2<br />
2
6<br />
Switching off the machine<br />
Before switching off the machine, depressurise all hydraulic functions<br />
by placing all control levers in the neutral position.<br />
Driven by electric motor (Type E)<br />
Move the switch to the 0 position.<br />
Driven by tractor via universal joint shaft (type PZG)<br />
Disengage the universal joint shaft on the tractor.<br />
▪ Before disengaging, turn the manual throttle to minimum.<br />
Switching off the machine<br />
25
Transport<br />
26<br />
7<br />
7.1<br />
7.2<br />
Transport<br />
It is vital that the drive is stopped before transport.<br />
Disconnect the machine from the mains.<br />
▪ In addition, pull out the plug of the device.<br />
Disengage the universal joint shaft on the tractor.<br />
▪ Before disengaging, turn the manual throttle to minimum.<br />
When turning off the machine, always be careful of the saw blade runout until the machine<br />
has come to a standstill.<br />
Machines with conveyor belt<br />
Before folding up the conveyor belt, bring it to the 35° position using the control lever.<br />
1. Completely retract the conveyor belt extension using the crank handle.<br />
– If the conveyor belt extension does not retract automatically, gently pull the conveyor<br />
belt.<br />
2. Secure the conveyor belt using the connecting pins.<br />
3. Take the folding pipe out of the holder and swivel downwards.<br />
4. Using the folding pipe, push the conveyor upwards until it is vertical.<br />
– The conveyor belt will stay in the vertical position without needing to be held.<br />
5. Then you will need to go to the other side of the folding pipe and pull the conveyor down<br />
until it is fully folded in.<br />
6. Secure the conveyor belt to the conveyor belt housing using the spring pins.<br />
7. Fix the folding pipe back into its holder.<br />
Width in transport position: 260 cm<br />
Height in transport position: 250 cm<br />
Transporting by three-point linkage on the tractor<br />
▪ Attach the machine to the three-point linkage and use the tractor hydraulics to raise it.<br />
If the tractor's rear lights are obscured, a light must be fitted to the rear of the machine (e.g.<br />
magnetic holder, clip-on light, etc.)
7.3<br />
Observe the road traffic regulations when driving on public highways.<br />
Maximum transport speed: 25 km/h<br />
When the machine is uncoupled from the tractor, it must be placed on a firm, level<br />
surface.<br />
Lifting with a crane<br />
1<br />
1 Lifting gear 4 Lifting lug<br />
When using a crane, only lift the machine by the lifting eyes.<br />
Only lifting gear with the permitted load capacity may be used.<br />
2<br />
Transport<br />
27
Checks<br />
28<br />
8<br />
8.1<br />
8.2<br />
8.3<br />
8.4<br />
8.5<br />
Checks<br />
Before carrying out any checks on the machine, the drive unit MUST be switched off!<br />
Disconnect the machine from the mains.<br />
▪ In addition, pull out the plug of the device.<br />
Disengage the universal joint shaft on the tractor.<br />
▪ Before disengaging, turn the manual throttle to minimum.<br />
▪ Remove the universal joint shaft from the tractor.<br />
When turning off the machine, always be careful of the saw blade runout until the machine<br />
has come to a standstill.<br />
Protective guards<br />
All the protective guards (covers, safety grilles, etc.) must be in place.<br />
Screw fittings<br />
Tighten all screws and nuts after the first hour of operation.<br />
Tighten the screws and nuts after every 100 hours of operation.<br />
▪ Replace missing screws and nuts.<br />
Hydraulic lines<br />
(only on "Comfort" models)<br />
After the first hour of operation, check that all hydraulic connections are secure and are not<br />
leaking.<br />
Check that all hydraulic connections are secure and are not leaking after every further<br />
100 hours of operation.<br />
▪ Damaged hydraulic lines must be replaced immediately.<br />
Saw blade<br />
Check that the saw blade is firmly seated before each use.<br />
Check the saw blade for wear and damage before each use. Sharpen or replace it if<br />
necessary.<br />
V-belt tension<br />
The V-belts must be tensioned so that they deflect about 8 mm in the middle when thumb<br />
pressure is applied.<br />
▪ See: Changing the V-belt [➙ 34]
8.6<br />
8.6.1<br />
8.6.2<br />
Oil level<br />
To check the oil level place the machine on an even surface.<br />
Hydraulic oil level<br />
(only on "Comfort" models)<br />
1<br />
2<br />
3<br />
1 Oil dipstick 3 Oil drain screw<br />
2 Markings<br />
The oil dipstick can be found in the tank. The oil level on the stick must be between the<br />
notch in the stick and the end of the stick, otherwise the oil level is too low.<br />
If this is the case, the hydraulic oil must be topped up immediately.<br />
▪ See: Changing the hydraulic oil [➙ 37]<br />
The oil filter only needs to be checked when the oil is changed.<br />
Transmission oil level<br />
2<br />
1 Oil inlet screw 3 Oil drain screw<br />
2 Oil level screw<br />
If the oil seeps out of the hole of the oil level screw when the machine is on level ground,<br />
the maximum oil level has been reached.<br />
If the oil level is below the hole, this is the minimum oil level.<br />
If this is the case, the transmission oil must be topped up immediately.<br />
1<br />
3<br />
Checks<br />
29
Checks<br />
30<br />
▪ See: Changing the transmission oil [➙ 39]
9<br />
9.1<br />
9.1.1<br />
9.2<br />
Maintenance<br />
Before carrying out any maintenance on the machine, the drive unit MUST be switched off!<br />
Disconnect the machine from the mains.<br />
▪ In addition, pull out the plug of the device.<br />
Disengage the universal joint shaft on the tractor.<br />
▪ Before disengaging, turn the manual throttle to minimum.<br />
▪ Remove the universal joint shaft from the tractor.<br />
Work on electrical equipment must only be carried out by qualified electricians.<br />
Never work without the protective guards in place.<br />
Only use original - POSCH - spare parts.<br />
Lubrication<br />
Dispose of oily and greasy parts and oil residues in accordance with legal regulations.<br />
Lubrication schedule<br />
2<br />
1<br />
Lubrication intervals Item What/where<br />
Weekly (every 40 operating<br />
hours - or less depending on<br />
application)<br />
3<br />
1 Oil the saw blade to prevent corrosion<br />
2 At central lubricating header<br />
3 Both housing bearings at top of conveyor belt<br />
The lubrication points are marked with the lubricate symbol.<br />
Saw blade<br />
Always wear protective gloves when handling saw blades.<br />
Only strengthened POSCH saw blades may be used. Standard saw blades are too weak<br />
and pose a safety risk.<br />
Observe the maximum saw blade speed specified by the manufacturer.<br />
Maintenance<br />
31
Maintenance<br />
32<br />
9.2.1<br />
Changing the saw blade<br />
1<br />
2<br />
3<br />
1 Saw blade guard 6 Saw blade<br />
2 Fork head 7 Tensioning flange<br />
3 Parallel pin 8 Clamping nut<br />
4 Eccentric lever 9 Circular saw spanner<br />
5 Stop 10 Size 19 spanner<br />
▪ Set the wood stop to the far right.<br />
▪ Swing the feed table completely backwards.<br />
On “Compact” models:<br />
1<br />
▪ Unhook the feed table catch.<br />
2<br />
10<br />
9<br />
4<br />
5<br />
8<br />
7<br />
6
9.2.1.1<br />
9.2.2<br />
1 Catch 2 Feed table<br />
On “Comfort” models:<br />
▪ Undo and remove the cylinder pin.<br />
▪ Undo and open the fork head.<br />
▪ Remove the blade guard.<br />
▪ Hold the circular saw shaft with the spring flange wrench and undo the clamping nut<br />
with the circular saw wrench.<br />
▪ Remove the spring flange and the saw blade.<br />
▪ Put the new blade in and secure it.<br />
The clamping nut must be screwed back on as it was before.<br />
Position the saw blade in such a way that the saw blade teeth are pointing in the<br />
direction of rotation (see arrow).<br />
Assembly:<br />
▪ Proceed as above but in the reverse order.<br />
Recommended saw blade<br />
Item no. Diameter Hole Teeth Type<br />
Z1300103 <strong>700</strong> mm 30 mm 84 Carbide (Widia)<br />
Only saw blades conforming to the EN 847-1 standard may be used.<br />
Safety of the saw blade<br />
In accordance with the EN 1870-6 standard, the saw blade is secured with Aluminium<br />
inserts.<br />
These are subject to wear and should be replaced as soon as they are worn out.<br />
Sharpening the saw blade<br />
Saw blades should only be resharpened by a specialist company.<br />
Carbide saw blade<br />
Usage tips for carbide saw blades<br />
Carbide tipped circular saw blades have a long service life. These blades are high precision<br />
machine tools, so must always be correctly handled and used.<br />
▪ The hardness of the carbide tips means they must be protected from nicks.<br />
– Incorrect storage can result in damage to the tips of the teeth. Place the circular saw<br />
blade on foam rubber or a similar surface.<br />
– Do not attempt to cut any nails, metal brackets or anything similar that may be in<br />
the wood.<br />
– The circular saw blade must not be subjected to any impacts or knocks.<br />
▪ Before starting up the motor, check the free-running of the circular saw blade and ensure<br />
that the direction of rotation is correct.<br />
▪ Running down circular saw blades must not be slowed by external means.<br />
▪ Feed slowly and continuously, avoid any jerky cutting movements.<br />
▪ Clean the circular saw blade regularly with a resin removing agent.<br />
Maintenance<br />
▪ In no-load operation the carbide circular saw blade generates less noise. When cutting<br />
the noise level depends on the type of wood being cut.<br />
33
Maintenance<br />
34<br />
9.3<br />
9.3.1<br />
9.3.1.1<br />
9.3.2<br />
9.3.2.1<br />
9.3.2.2<br />
9.3.2.3<br />
Incorrect use will invalidate any warranty claims. Resin-coated blades are excluded<br />
from the warranty exchange service.<br />
Changing the V-belt<br />
Tips on changing the V-belt<br />
If one V-belt is being changed, then all V-belts must be changed!<br />
The V-belts must be fitted loose. If they are "forced" onto the V-belt pulley, they may be<br />
damaged and quickly tear.<br />
The V-belts must be tensioned so that they deflect about 8 mm in the middle when<br />
thumb pressure is applied.<br />
V-belt types<br />
Machine type Belt Number (pcs.) Item no.<br />
Z XPA 1357 Lw 5 Z1940118<br />
Z XPA 1357 Lw 4 Z1940118<br />
E11 XPA 1450 Lw 3 Z1940140<br />
ZE7.5 XPA 1285 Lw 2 Z1940086<br />
ZE11 XPA 1400 Lw 1 Z1940120<br />
"Compact" model<br />
Changing the V-belts on PTO drives<br />
See: Changing the V-belt on PTO/electric drives [➙ 34]<br />
Changing the V-belts on electric drives<br />
See: Changing the V-belts on PTO/electric drives [➙ 34]<br />
Changing the V-belts on PTO/electric drives<br />
1<br />
2<br />
3<br />
5<br />
4<br />
2<br />
2
9.3.3<br />
9.3.3.1<br />
1 Transmission housing 4 Motor housing<br />
2 Tensioning screw 5 Screw on motor housing<br />
3 Screw on transmission housing<br />
▪ Remove the V-belt guard.<br />
▪ Undo the hexagon nuts of the tensioning screw (using a size 19 spanner) and loosen<br />
the tensioner so that you can remove the V-belts.<br />
▪ Undo the four self-locking M12 hexagon nuts on the electric motor and push the motor<br />
backwards.<br />
▪ Undo the bearing tensioning screw.<br />
▪ Remove the old V-belts.<br />
▪ Fit the new V-belts.<br />
▪ Push the motor forwards until the two coupling halves have engaged.<br />
Ensure that the motor shaft and the bearing shaft are aligned.<br />
▪ Tension the V-belts.<br />
▪ Lock the lock nuts on both tensioning screws.<br />
▪ Check the bearing V-belt tension and adjust if necessary. Then tighten the bearing<br />
tensioning screw.<br />
▪ Refit the V-belt guard.<br />
Before operating, all protective guards must be attached to the machine.<br />
"Comfort" model<br />
Changing the V-belt on Comfort PTO drives<br />
1<br />
2<br />
1 Tensioner 2 Tensioning screw<br />
▪ Remove the V-belt guard.<br />
▪ Undo the hexagon nuts of the tensioning screw (using a size 19 spanner) and loosen<br />
the tensioner so that you can remove the V-belts.<br />
▪ Remove the old V-belts.<br />
▪ Fit the new V-belts.<br />
▪ Tension the V-belts.<br />
▪ Lock the lock nuts on both tensioning screws.<br />
▪ Refit the V-belt guard.<br />
Before operating, all protective guards must be attached to the machine.<br />
Maintenance<br />
35
Maintenance<br />
36<br />
9.3.3.2<br />
Changing the V-belts on comfort electric drives<br />
3<br />
1<br />
3 4<br />
1 Tensioning screw 2 Bearing tensioning screw<br />
3 Tensioner 4 Self-locking hexagon nut<br />
▪ Remove the V-belt guard.<br />
▪ Undo the hexagon nuts of the tensioning screw (using a size 19 spanner) and loosen<br />
the tensioner so that you can remove the V-belts.<br />
▪ Undo the four self-locking M12 hexagon nuts on the electric motor and push the motor<br />
backwards.<br />
▪ Undo the bearing tensioning screw.<br />
▪ Remove the old V-belts.<br />
▪ Fit the new V-belts.<br />
▪ Push the motor forwards until the two coupling halves have engaged.<br />
Ensure that the motor shaft and the bearing shaft are aligned.<br />
▪ Tension the V-belts.<br />
▪ Lock the lock nuts on both tensioning screws.<br />
▪ Check the bearing V-belt tension and adjust if necessary. Then tighten the bearing<br />
tensioning screw.<br />
▪ Refit the V-belt guard.<br />
Before operating, all protective guards must be attached to the machine.
9.3.3.3<br />
9.4<br />
9.4.1<br />
Changing the V-belts on comfort PTO/electric drives<br />
3 2<br />
1<br />
4<br />
5<br />
1 Tensioning screw 4 Self-locking hexagon nut<br />
2 Tensioner 5 Coupling<br />
3 Shaft guard<br />
▪ Remove the V-belt guard.<br />
▪ Remove the shaft guard.<br />
▪ Undo the hexagon nuts of the tensioning screw (using a size 19 spanner) and loosen<br />
the tensioner so that you can remove the V-belts.<br />
▪ Undo the four self-locking M12 hexagon nuts on the electric motor and push the motor<br />
backwards.<br />
▪ Remove the old V-belts.<br />
▪ Fit the new V-belts.<br />
▪ Push the motor forwards until the two coupling halves have engaged.<br />
Ensure that the motor shaft and the transmission shaft are aligned.<br />
▪ Tension the V-belts.<br />
▪ Lock the lock nuts on both tensioning screws.<br />
▪ Fit the V-belt guard and the shaft guard.<br />
Before operating, all protective guards must be attached to the machine.<br />
Oil changing<br />
Old oil must be disposed of in an environment-friendly manner. Find out about the<br />
environmental regulations in your country.<br />
Changing the hydraulic oil<br />
Maintenance<br />
The first oil change should be carried out after 500 operating hours, further oil changes<br />
should then be carried out after every 1000 operating hours or annually.<br />
An oil change is not required any earlier as we carry out a secondary flow filtration<br />
during the final check where all dirt particles are removed.<br />
▪ Cleanliness test in line with ISO 4406: cleanliness class 14/11 fineness 1.2 ym / oil load<br />
- low.<br />
37
Maintenance<br />
38<br />
9.4.1.1<br />
Changing procedure:<br />
(only on "Comfort" models)<br />
1<br />
2<br />
3<br />
1 Oil dipstick 3 Oil drain screw<br />
2 Markings<br />
▪ Pull out the oil dipstick.<br />
▪ Open the oil drain screw.<br />
The oil drain screw is located on the base of the oil tank.<br />
▪ Drain the old hydraulic oil into a container.<br />
▪ Screw the oil drain screw back into the tank and fill with new hydraulic oil.<br />
▪ Screw the oil dipstick into the tank.<br />
▪ Turn on the machine and allow it to run for a short while.<br />
▪ Check the oil level and top up hydraulic oil if necessary.<br />
Total filling capacity of the hydraulic system:<br />
Quantity<br />
9 litre<br />
Our hydraulic system is filled with high-quality OMV ATF II transmission fluid.<br />
▪ This oil has an extremely high viscosity index, exhibits excellent foaming and aging<br />
characteristics and excellent flow properties at low temperatures and protects reliably<br />
against wear and corrosion.<br />
▪ Viscosity class ISO VG 46.<br />
This high-quality oil comes highly recommended when changing the oil.<br />
A mixture of products of the same quality poses no problem.<br />
Recommended hydraulic oils<br />
Manufacturer Oil specification<br />
OMV ATF II<br />
SHELL Donax TA<br />
ELF Hydrelf DS 46<br />
ESSO Univis N46<br />
CASTROL Hyspin AWH-M 46<br />
ARAL Vitam VF46
9.4.2<br />
9.4.3<br />
Manufacturer Oil specification<br />
GENOL Hydraulic oil 520<br />
FUCHS Platohyd 32S * / Renolin B46 HVI<br />
*.....biological hydraulic oils<br />
Oil filter<br />
(only on "Comfort" models)<br />
2<br />
1 Filter cover 2 Filter insert<br />
The filter insert should be changed every time the oil is changed.<br />
Any aluminium particles can be disregarded, as these occur when the pump is running in.<br />
Do not wash out the filter insert with petrol or paraffin products, as these damage it.<br />
Changing the transmission oil<br />
The first oil change should be carried out after 100 operating hours, further oil changes<br />
should then be carried out every 500 operating hours or yearly.<br />
2<br />
1 Oil inlet screw 3 Oil drain screw<br />
2 Oil level screw<br />
▪ Unscrew the oil inlet and oil drain screw.<br />
▪ Let the old oil drain out, then replace the oil drain screw.<br />
▪ Add the new transmission oil.<br />
▪ Check the oil level and top up transmission oil if necessary.<br />
▪ Replace the oil filling screw.<br />
Total filling capacity<br />
0.7 litres<br />
1<br />
1<br />
3<br />
Maintenance<br />
39
Maintenance<br />
40<br />
9.4.3.1<br />
9.5<br />
9.5.1<br />
9.5.2<br />
9.6<br />
Recommended transmission oils<br />
Manufacturer Oil specification<br />
OMV Gear Oil MP SAE 85W-90<br />
GENOL Gear oil MP 90<br />
FUCHS Titan Gear Hypoid SAE 90<br />
Any other transmission oil can be used, so long as it is in viscosity class SAE 90.<br />
Conveyor belt<br />
Conveyor belt - set central running<br />
1 Fastening screw 3 Tensioning screw<br />
2 Lock nut<br />
If the conveyor belt is not running centrally on the drive and/or tail pulleys, it is possible to<br />
adjust the direction of travel.<br />
▪ Slightly loosen the fastening screws on each side of the conveyor belt.<br />
▪ Loosen the lock nuts on both tensioning screws.<br />
▪ Align the return drum by tightening both tensioning screws evenly.<br />
▪ Tighten the lock nuts again.<br />
▪ Tighten the fastening screws on both sides.<br />
Tension conveyor belt<br />
The conveyor belt may become slack over time as a result of wear and tear. If this happens,<br />
the belt must be retensioned.<br />
▪ Extend the conveyor belt extension using the crank handle until the belt is completely<br />
tensioned.<br />
Cleaning<br />
Before carrying out any cleaning work on the machine, the drive unit MUST be switched off!<br />
Disconnect the machine from the mains.<br />
▪ In addition, pull out the plug of the device.<br />
Disengage the universal joint shaft on the tractor.<br />
▪ Before disengaging, turn the manual throttle to minimum.<br />
3<br />
2<br />
1
▪ Remove the universal joint shaft from the tractor.<br />
Clean the machine regularly to ensure proper operation.<br />
Only wash new machines (during the first 3 months) with a sponge.<br />
Maintenance<br />
▪ The paint is not yet completely set, so cleaning with a high pressure cleaner may<br />
damage the finish.<br />
41
Additional equipment<br />
42<br />
10<br />
10.1<br />
Additional equipment<br />
Feed table extension<br />
"Compact" model<br />
1<br />
2 3<br />
1 Feed table extension 3 Clamping lever<br />
2 Recess<br />
"Comfort" model<br />
2<br />
1<br />
3 4<br />
1 Carriage screw 4 Support<br />
2 Feed table extension 5 Joint fitting<br />
1. Fasten the feed table extension to the feed table using the carriage screws.<br />
2. Connect the support to the feed table at the joint fitting.<br />
If necessary, adjust the location of the feed table extension relative to the feed table using<br />
the support.
10.2<br />
10.3<br />
Loading plate for feed table<br />
1<br />
1 Loading plate 2 Carriage screw<br />
The loading plate prevents the wood from getting caught if a long cut length is set<br />
▪ Fit the loading plate using the carriage screws.<br />
16 cm wood stop<br />
1<br />
1 Separation area 2 16 cm stop<br />
The wood stop also allows 16 cm logs to be cut.<br />
1. Remove the hatched area using a thin cutting disc (hand-held angle grinder).<br />
– This area features a clearance cut.<br />
2. Pass the wood stop through the opening and secure with screws.<br />
2<br />
2<br />
Additional equipment<br />
43
Additional equipment<br />
44<br />
10.4<br />
Chip extractor connection<br />
1<br />
1 Chip extractor connection 2 Deflector<br />
Connection for the extraction of chips.<br />
2
11<br />
Troubleshooting<br />
Before carrying out any troubleshooting operations on the machine it is essential to switch<br />
the drive off.<br />
Disconnect the machine from the mains.<br />
▪ In addition, pull out the plug of the device.<br />
Disengage the universal joint shaft on the tractor.<br />
▪ Before disengaging, turn the manual throttle to minimum.<br />
▪ Remove the universal joint shaft from the tractor.<br />
Work on electrical equipment must only be carried out by qualified electricians.<br />
Fault Possible cause Remedy See page<br />
Electric motor fails to<br />
start or switches off<br />
frequently<br />
Electric motor fails to<br />
start<br />
Electric motor fails to<br />
start<br />
Faulty power supply<br />
cable<br />
Fuses keep tripping -<br />
incorrectly rated fuse for<br />
power supply cable<br />
Motor circuit breaker<br />
tripped<br />
Direction of rotation<br />
wrong<br />
Fuses on the brake<br />
switch board are faulty<br />
Limit switch not closed,<br />
incorrectly adjusted or<br />
defective<br />
Switch does not work Faulty power supply<br />
cable<br />
Hydraulic oil getting too<br />
hot<br />
Fuses keep tripping -<br />
incorrectly rated fuse for<br />
power supply cable<br />
Contactor or motor<br />
circuit breaker faulty<br />
Not enough hydraulic oil<br />
in hydraulic system<br />
Poor quality hydraulic<br />
oil<br />
Oil filter unclean or<br />
blocked<br />
Machine loses power Hydraulic oil getting too<br />
hot<br />
Sawing requires great<br />
amount of power<br />
Not enough hydraulic oil<br />
in hydraulic system<br />
Have the cable<br />
examined by a<br />
specialist<br />
Use correctly-rated<br />
fuses<br />
Use stronger power<br />
supply cable<br />
Swap over two phases<br />
Check the fuse and<br />
replace if necessary<br />
Close, adjust or change<br />
limit switch<br />
Have the cable<br />
examined by a<br />
specialist<br />
Have the cable<br />
examined by a<br />
specialist<br />
Have switch checked or<br />
send it in<br />
See [➙ 16]<br />
See [➙ 16]<br />
Check hydraulic oil level See [➙ 29]<br />
Change hydraulic oil See [➙ 37]<br />
Change filter insert See [➙ 39]<br />
See "Hydraulic oil<br />
getting too hot"<br />
Change hydraulic oil See [➙ 37]<br />
Saw blade is blunt Sharpening the saw<br />
blade<br />
Loose saw blade Tighten the hexagon<br />
nut on the drive shaft<br />
Saw disc is coated in<br />
resin<br />
Machine is noisy PTO shaft running too<br />
fast<br />
Machine is noisy Oil filter unclean or<br />
blocked<br />
Clean saw blade with a<br />
resin removing agent<br />
Adhere to specified<br />
speed<br />
Troubleshooting<br />
See [➙ 31]<br />
See [➙ 31]<br />
See [➙ 18]<br />
Change filter insert See [➙ 39]<br />
45
Troubleshooting<br />
46<br />
Conveyor belt jerks or<br />
does not move<br />
Conveyor belt jerks or<br />
does not move<br />
Not enough hydraulic oil<br />
in hydraulic system<br />
Poor quality hydraulic<br />
oil<br />
Check hydraulic oil level See [➙ 29]<br />
Change hydraulic oil See [➙ 37]<br />
Conveyor belt too slack Tension conveyor belt See [➙ 22]
12<br />
Technical data<br />
Type Z Z E11<br />
Drive<br />
Drive type PTO PTO Electric motor<br />
Output kW 15 15 11<br />
Voltage V - - 400<br />
Fusing A - - 32<br />
Motor speed rpm - - 1500<br />
PTO speed rpm 480 480 -<br />
Saw blade<br />
Saw blade diameter mm <strong>700</strong> <strong>700</strong> <strong>700</strong><br />
Min. log diameter cm 5 5 5<br />
Max. log diameter cm 24 24 24<br />
Noise<br />
Sound pressure level dB(A)<br />
Dimensions *<br />
Width cm 420 420 420<br />
Depth cm 150 150 150<br />
Height cm 250 250 250<br />
Weight kg 490 510 560<br />
Type ZE7.5 ZE11<br />
Drive<br />
Drive type PTO/Electric motor PTO/Electric motor<br />
Output kW 15 / 7,5<br />
Voltage V 400 400<br />
Fusing A 20 32<br />
Motor speed rpm 1500 1500<br />
PTO speed rpm 480 480<br />
Saw blade<br />
Saw blade diameter mm <strong>700</strong> <strong>700</strong><br />
Min. log diameter cm 5 5<br />
Max. log diameter cm 24 24<br />
Noise<br />
Sound pressure level dB(A)<br />
Dimensions *<br />
Width cm 420 420<br />
Depth cm 150 150<br />
Height cm 250 250<br />
Weight kg . .<br />
*......The stated dimensions and weights are for guidance purposes and apply to the basic equipment.<br />
**....Power rating S6: continuous-operation periodic duty with related load changes – the percentage value is shown on the rating plate.<br />
Technical data<br />
47
Technical data<br />
48<br />
12.1<br />
Also on "Comfort" models<br />
Hydraulic system<br />
Max. conveyor belt<br />
pressure<br />
Max. feed table<br />
pressure<br />
bar 130 130 130<br />
bar 35 35 35
13<br />
Service<br />
POSCH product<br />
To order spare parts for your machine please contact your local dealer directly.<br />
Service<br />
49
EC Declaration of Conformity<br />
50<br />
EC Declaration of Conformity<br />
We hereby declare that the following machine, its design and manufacture, comply with the<br />
health and safety requirements of the EC Machinery Directive 2006/42/EC.<br />
The machine furthermore complies with the EC Low Voltage Directive 2006/95/EC and the<br />
EC Electromagnetic Compatibility (EMC) Directive 2004/108/EC.<br />
This Declaration is not valid for any modifications to the machine which are not approved<br />
by us.<br />
High-power saw - <strong>CutMaster</strong> <strong>700</strong><br />
Item no.: M1550 , M1555 , M1565 , M1570 , M1575<br />
Serial no.: from 1,105,001A<br />
To implement the health and safety requirements mentioned in the EC Directives, the<br />
following standards are applied:<br />
▪ EN ISO 12100 Safety of machinery - Basic concepts, general principles for design<br />
▪ EN ISO 4254-1 Agricultural machinery – Safety - General requirements<br />
▪ EN ISO 13857 Safety distances to prevent hazard zones being reached by upper and<br />
lower limbs<br />
▪ EN 349 Minimum gaps to avoid crushing of parts of the human body<br />
▪ EN 60204-1 Electrical equipment of machines<br />
▪ EN 1870-6 Circular sawing machines<br />
▪ EN 847-1 Safety requirements - circular saw blades<br />
▪ EN ISO 4413 Safety requirements - Hydraulics<br />
▪ EN 620 Continuous handling equipment and systems<br />
Internal measures ensure that this series of devices always complies with the requirements<br />
of the EC Directives and the applied standards.<br />
The following notified body<br />
„PZ.LSV" (Prüf- und Zertifizierungsstelle des Spitzenverbandes der landwirtschaftlichen<br />
Sozialversicherung [Testing and Certification Centre of the Central Association of the<br />
Agricultural Social Security Fund], Weißenstraße 70 – 72, 34131 Kassel), notified under<br />
registration number 2157,<br />
carried out the EC type examination procedure mentioned in Annex IX of 2006/42/EC.<br />
The product is identical to the type-tested model that, under the number<br />
▪ LSV-EG-2009/109<br />
has received a type-examination certificate.<br />
Below is the name and address of the person who signs the above EC Declaration of<br />
Conformity and is authorised to compile the technical documentation.<br />
Leibnitz, date:<br />
15.04.2011<br />
Ing. Johann Tinnacher<br />
Managing Director<br />
<strong>Posch</strong><br />
Gesellschaft m. b. H.<br />
Paul-Anton-Kellerstrasse 40<br />
8430 Leibnitz, Austria
Your <strong>Posch</strong>-Dealer