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Operating Instructions<br />

<strong>CutMaster</strong> <strong>700</strong><br />

D1010222 - Edition - 1105<br />

*D1010222-1105*<br />

English<br />

Copyright by <strong>Posch</strong> Gesellschaft m.b.H., Made in Austria


Manufacturer<br />

2<br />

Manufacturer<br />

POSCH Gesellschaft m.b.H.<br />

Paul-Anton-Keller-Strasse 40<br />

A-8430 Leibnitz<br />

Tel.: +43 (0) 3452/82954<br />

Fax: +43 (0) 3452/82954-53<br />

E-mail: leibnitz@posch.com<br />

http://www.posch.com<br />

© Copyright by POSCH Gesellschaft m.b.H., Made in Austria<br />

Please be sure to fill this in before starting. Then you can be sure that this document relates<br />

to your machine, so if you have any queries you will be given the correct information.<br />

Machine number:..............................................................................<br />

Serial number:.....................................................................................<br />

POSCH Austria:<br />

8430 Leibnitz, Paul-Anton-Keller-Strasse 40, telephone: +43 (0) 3452/82954, fax: +43 (0) 3452/82954-53, e-mail: leibnitz@posch.com<br />

POSCH Germany:<br />

84149 Velden/Vils, Preysingallee 19, telephone: +49 (0) 8742/2081, fax: +49 (0) 8742/2083, e-mail: velden@posch.com


Contents<br />

Contents<br />

1 Foreword 5<br />

1.1 Copyright notice 5<br />

1.2 Liability for defects 5<br />

1.3 Reservations 5<br />

1.4 Definitions 5<br />

1.5 Operating instructions 6<br />

2 Safety information 7<br />

2.1 Explanation of symbols 7<br />

2.2 General safety information 8<br />

2.3 Safety information for saws 8<br />

2.4 Safety instructions for conveyor belts 9<br />

2.5 Noise 9<br />

2.6 Remaining risks 10<br />

2.7 Proper use 10<br />

2.8 Incorrect use 10<br />

3 General 11<br />

3.1 Scope 11<br />

3.2 Description 11<br />

3.3 The most important components of the machine 12<br />

3.4 Labels and their meanings 14<br />

3.5 Set-up 15<br />

4 Start-up 16<br />

4.1 Driven by electric motor (type E) 16<br />

4.2 Driven by tractor via universal joint shaft (type PZG) 18<br />

4.3 Electric motor or universal joint shaft drives 19<br />

5 Operation 20<br />

5.1 Work operation 20<br />

5.2 Adjusting the wood stop 22<br />

5.3 Conveyor belt 22<br />

6 Switching off the machine 25<br />

7 Transport 26<br />

7.1 Machines with conveyor belt 26<br />

7.2 Transporting by three-point linkage on the tractor 26<br />

7.3 Lifting with a crane 27<br />

8 Checks 28<br />

3


Contents<br />

4<br />

8.1 Protective guards 28<br />

8.2 Screw fittings 28<br />

8.3 Hydraulic lines 28<br />

8.4 Saw blade 28<br />

8.5 V-belt tension 28<br />

8.6 Oil level 29<br />

9 Maintenance 31<br />

9.1 Lubrication 31<br />

9.2 Saw blade 31<br />

9.3 Changing the V-belt 34<br />

9.4 Oil changing 37<br />

9.5 Conveyor belt 40<br />

9.6 Cleaning 40<br />

10 Additional equipment 42<br />

10.1 Feed table extension 42<br />

10.2 Loading plate for feed table 43<br />

10.3 16 cm wood stop 43<br />

10.4 Chip extractor connection 44<br />

11 Troubleshooting 45<br />

12 Technical data 47<br />

12.1 Also on "Comfort" models 48<br />

13 Service 49<br />

EC Declaration of Conformity 50


1<br />

1.1<br />

1.2<br />

1.3<br />

1.4<br />

Foreword<br />

Thank you for buying our product.<br />

This machine has been built in conformity with applicable European standards and<br />

regulations.<br />

These operating instructions explain how to operate the machine safely and efficiently and<br />

how to maintain it.<br />

Any person entrusted with the transport, installation, commissioning, operation or<br />

maintenance of the machine must have read and understood:<br />

▪ the operating instructions<br />

▪ the safety instructions<br />

▪ the safety information given in the individual chapters.<br />

To avoid operator error and ensure problem-free operation, the operating instructions must<br />

be available to the operating personnel at all times.<br />

Copyright notice<br />

All documents are protected by the law of copyright.<br />

Documents including excerpts thereof may not be distributed or reproduced nor may their<br />

content be communicated without express permission.<br />

Liability for defects<br />

Read these operating instructions through carefully before putting the machine into<br />

operation.<br />

We accept no liability for damage or disruptions caused by failure to observe the operating<br />

instructions.<br />

Claims for liability must be reported as soon as the defect is identified.<br />

Claims are null and void for example in the following cases:<br />

▪ improper use<br />

▪ faulty attachments and drives not supplied with the machine<br />

▪ failure to use original spare parts and accessories<br />

▪ conversions or modifications, where not agreed with us in writing<br />

We are not liable for defects of wearing parts.<br />

Reservations<br />

Technical data, dimensions, illustrations of the machine and safety standards are subject<br />

to continual change and are therefore not in any circumstances binding in relation to the<br />

supplied machine.<br />

We accept no liability for printing and typesetting errors.<br />

Definitions<br />

Operator<br />

The operator is the party which operates the machine and uses it for its intended purpose<br />

or causes it to be operated by suitable, trained personnel.<br />

Operating personnel<br />

Foreword<br />

5


Foreword<br />

6<br />

1.5<br />

The operating personnel (operators) are those entrusted by the operator to operate the<br />

machine.<br />

Technical personnel<br />

Technical personnel are persons entrusted by the operator of the machine with special tasks<br />

such as installation, set-up, maintenance and troubleshooting.<br />

Electrician<br />

An electrician is a person who, by virtue of his specialist training, has knowledge of electrical<br />

systems, standards and regulations and is able to identify and prevent possible hazards.<br />

Machine<br />

The term machine replaces the commercial designation of the object to which these<br />

operating instructions relate (see cover sheet).<br />

Operating instructions<br />

This manual is a "translation of the original operating manual"


2<br />

2.1<br />

Safety information<br />

Explanation of symbols<br />

The following symbols and instructions in this manual provide warnings about possible<br />

personal injury or property damage or give useful information about working with the<br />

machine.<br />

DANGER<br />

Warning about danger zones<br />

Instruction regarding safe working, where non-compliance entails the risk of serious or<br />

fatal injury.<br />

Always observe these instructions and ensure that you work with particular caution and<br />

care.<br />

DANGER<br />

Warning of dangerous electrical voltage<br />

Contact with live parts can result in immediate death.<br />

Protective covers and enclosures marked with this sign may only be opened by qualified<br />

electricians after the electricity supply has been turned off.<br />

DANGER<br />

Crushing hazard<br />

Risk of injury through upper limbs getting trapped.<br />

DANGER<br />

Danger of cut injuries<br />

Risk of injury from cuts to limbs.<br />

NOTICE<br />

Instruction<br />

Symbol for proper use of the machine.<br />

Non-observance can result in malfunctions by or damage to the machine.<br />

Noise<br />

Symbol for an area where noise levels can exceed 85 dB(A).<br />

Non-observance can cause hearing problems or deafness.<br />

Safety information<br />

7


Safety information<br />

Further information<br />

8<br />

2.2<br />

2.3<br />

Symbol for further information relating to a bought-in part.<br />

Information<br />

Action-related information.<br />

General safety information<br />

The machine may only be operated by persons who are familiar with the machine’s<br />

operation and hazards and with the user manual.<br />

▪ It is the operator’s responsibility to provide appropriate staff training.<br />

Persons under the influence of alcohol, drugs or pharmaceutical products that impair<br />

responsiveness must not operate or maintain the machine.<br />

The machine may only be operated if it is in perfect working condition.<br />

Only operate the machine if it is in a stable position.<br />

Minimum age of operative: 18 years.<br />

Only one person may operate the machine at a time.<br />

Take regular breaks to ensure concentration.<br />

Ensure that your workplace is adequately illuminated since poor lighting can significantly<br />

increase the risk of injury.<br />

Never work without the protective guards in place.<br />

Only carry out repair, setup, maintenance and cleaning work when the drive is switched off<br />

and the tool is stationary.<br />

▪ If the machine has a PTO drive, the universal joint shaft must be removed from the<br />

tractor.<br />

▪ If the machine is driven by an electric motor, set main switch to 0 and disconnect the<br />

power cable.<br />

Never leave the machine running unattended.<br />

Switch off the machine's drive unit before carrying out any adjustments.<br />

Only use original - POSCH - spare parts.<br />

Do not modify or tamper with the machine.<br />

Work on electrical equipment must only be carried out by qualified electricians.<br />

Never use damaged cables.<br />

Machines with electric motors must not be used in the rain as this can lead to a malfunction<br />

of the switch or the motor.<br />

Safety information for saws<br />

Do not hold the log in your hand while sawing.<br />

Do not remove offcuts or other parts of the workpiece from the cutting area while the<br />

machine is running.<br />

Never reach towards the rotating saw blade with gloves.<br />

Only use the machine outdoors.<br />

▪ Should the machine be used indoors, however, a local extractor unit (extraction at<br />

source) is required.<br />

▪ The chip extractor connection required for this is available as an accessory.<br />

See..... Chip extractor connection [➙ 44]


2.4<br />

2.5<br />

The machine must always be properly maintained and must be kept free of waste material<br />

such as chips and sawn-off pieces of wood.<br />

Wear goggles or a face mask while working.<br />

Use respiratory protection to reduce the risk of inhaling harmful dust.<br />

Wear safety shoes and close-fitting clothes when working with this device.<br />

Only use saw blades that are designed to reduce noise.<br />

Do not use damaged or deformed saw blades!<br />

Minimum saw blade<br />

diameter<br />

Maximum saw blade<br />

diameter<br />

Bore<br />

690 mm <strong>700</strong> mm 30 mm<br />

Only saw blades conforming to the EN 847-1 standard may be used.<br />

When turning off the machine, always be careful of the tool runout until the machine has<br />

come to a standstill.<br />

The working pressure of the hydraulic system must not exceed 150 bar.<br />

Safety instructions for conveyor belts<br />

Persons must keep clear of the danger zone.<br />

It must be expected that material will be ejected at high speed to any position within this<br />

area.<br />

Never reach into the hopper or touch the conveyor belt when the machine is running.<br />

Shut the drive down before removing any jammed pieces of wood.<br />

Wear safety shoes and close-fitting clothes when working with this device.<br />

Only use the machine outdoors.<br />

Wear protective gloves.<br />

The working pressure of the hydraulic system must not exceed 150 bar.<br />

Noise<br />

The workplace-related, A-rated emission sound pressure level is 98 dB(A), measured at the<br />

operative's ear.<br />

In the case of machines with a PTO drive, the noise level depends on the noise of the tractor.<br />

Ear protection is therefore necessary.<br />

Safety information<br />

The stated values are emissions values, and thus do not necessarily represent reliable<br />

values for the work area. Although there is a correlation between emission and pollutant<br />

levels, it is not possible to deduce reliably from that whether or not additional precautionary<br />

measures are necessary. Factors that influence the level of pollutants present in the work<br />

area include the individual nature of the work area, other sources of noise, e.g. the number<br />

of machines and other work operations being carried out in the vicinity. Equally, permissible<br />

values for a work area may vary between different countries. However, this information<br />

should enable the user to estimate the dangers and risks more accurately.<br />

9


Safety information<br />

10<br />

2.6<br />

2.7<br />

2.8<br />

Remaining risks<br />

Even if all safety precautions are observed and the machine is used in accordance with the<br />

instructions, some risks still remain:<br />

▪ Touching of revolving parts or tools.<br />

▪ Injury caused by flying logs or log pieces.<br />

▪ Risk of burns if the engine is not properly ventilated.<br />

▪ Hearing loss if ear protection is not worn when working.<br />

▪ Human error (e.g. due to excessive physical exertion, mental strain, etc.)<br />

With every machine, some risks still remain. Therefore you should always be very careful<br />

when working. It is up to the operating personnel to ensure that work is carried out safely.<br />

Proper use<br />

The machine - <strong>CutMaster</strong> <strong>700</strong> - is designed exclusively for sawing logs with a diameter of<br />

7 - 24 cm and a length of 25 - 200 cm.<br />

The machine may only be used to process firewood.<br />

Incorrect use<br />

Any incorrect use or use other than that specified under "Proper use" is expressly forbidden.


3<br />

3.1<br />

3.2<br />

General<br />

Scope<br />

This user manual applies to the following machines:<br />

Machine type<br />

Item no.* Type Drive<br />

M1550 <strong>CutMaster</strong> <strong>700</strong> - Z "Compact" PTO<br />

M1555 <strong>CutMaster</strong> <strong>700</strong> - Z "Comfort" PTO<br />

M1565 <strong>CutMaster</strong> <strong>700</strong> - E11 "Comfort" Electric motor<br />

M1570 <strong>CutMaster</strong> <strong>700</strong> - ZE7.5 "Compact" PTO/Electric motor<br />

M1575 <strong>CutMaster</strong> <strong>700</strong> - ZE11 "Comfort" PTO/Electric motor<br />

*.....The article number is stamped on the machine's rating plate.<br />

Models<br />

.....F10 Conveyor belt 1 m, hydraulic drive<br />

.....F35 3.5 m conveyor belt, hydraulic drive<br />

.....F42 Conveyor belt 4.2 m, hydraulic drive<br />

.....F50 Conveyor belt 5 m, hydraulic drive<br />

With the “Compact” variant, the drive is automatic.<br />

Additional equipment<br />

F0002285 Wood stop 16 cm<br />

F0002108 Feed table extension<br />

F0002196 Comfort feed table extension<br />

F0002283 Loading plate for feed table<br />

F0002194 Chips - 100 mm extractor connection<br />

F0002195 Chips - 150 mm extractor connection<br />

F0002179 Hour counter for machines with electric motor<br />

F0002193 Hour counter for machines with PTO drive<br />

Description<br />

"Compact" model<br />

The <strong>CutMaster</strong> <strong>700</strong> "Compact" machine is a firewood processing machine with a fitted<br />

conveyor belt.<br />

The machine is driven by an electric motor or a pto.<br />

The log is placed horizontally in the tilting mechanism and pushed forwards as far as the<br />

stop.<br />

The log is offered up to the saw blade manually using the tilting feed mechanism and then<br />

cut.<br />

The cut log drops onto the conveyor belt from where it is discharged.<br />

General<br />

The tilting feed mechanism is operated manually, the conveyor belt drive mechanically.<br />

11


General<br />

12<br />

3.3<br />

The log stop fitted as standard allows logs with a length of 20 - 52 cm to be sawn uniformly.<br />

"Comfort" model<br />

The <strong>CutMaster</strong> <strong>700</strong> "Comfort" machine is a firewood processing machine with a fitted,<br />

hydraulically operated conveyor belt.<br />

The machine is driven by an electric motor or a pto.<br />

The log is placed horizontally in the tilting mechanism and pushed forwards as far as the<br />

stop.<br />

When the tilting feed mechanism operating lever is actuated, the log is automatically offered<br />

up to the saw blade and cut.<br />

As soon as the operating lever is released, the tilting mechanism returns to its default<br />

position.<br />

The cut log drops onto the conveyor belt from where it is discharged.<br />

The conveyor belt and tilting feed mechanism are operated hydraulically.<br />

The log stop fitted as standard allows logs with a length of 20 - 52 cm to be sawn uniformly.<br />

The most important components of the machine<br />

"Compact"<br />

7<br />

6<br />

8<br />

5<br />

9<br />

4<br />

10<br />

1 Conveyor belt 9 Frame<br />

3<br />

2 Tubular bar 10 Circular saw spanner<br />

3 Lifting eye 11 Rating plate<br />

4 Saw blade guard 12 Tilting mechanism<br />

11<br />

2<br />

12<br />

1<br />

13<br />

14<br />

15


5 Three-point linkage connection 13 Rocker bar<br />

6 V-belt guard 14 Stop<br />

7 Electric motor 15 Handle - conveyor belt (off)<br />

8 Switch/plug<br />

"Comfort"<br />

9<br />

8<br />

10<br />

7<br />

11<br />

6<br />

12<br />

5<br />

1 Conveyor belt 10 Switch/plug<br />

2 Hydraulic tank 11 Frame<br />

3 Operation - conveyor belt 12 Circular saw spanner<br />

4 Tubular bar 13 Rating plate<br />

5 Lifting eye 14 Parallel pin<br />

6 Saw blade guard 15 Tilting mechanism<br />

7 Three-point linkage connection 16 Operating lever<br />

8 V-belt guard 17 Stop<br />

13<br />

9 Electric motor 18 Handle - conveyor belt (off)<br />

4<br />

3<br />

14<br />

2<br />

15<br />

1<br />

16<br />

17<br />

General<br />

18<br />

13


General<br />

14<br />

3.4<br />

Labels and their meanings<br />

15<br />

16<br />

17<br />

18<br />

9<br />

10<br />

11<br />

12<br />

13<br />

ø max = 702 mm<br />

ø min = 692 mm<br />

ø = 32 mm<br />

Z200 1342<br />

n min = 442 min 1<br />

n max = 482 min 1<br />

Z200 1220<br />

Z200 1220<br />

14<br />

Z200 1242<br />

19 20<br />

1 Conveyor belt (off)<br />

Z2001156<br />

Z205 0400<br />

2 Our hydraulic system is filled with:<br />

3 Conveyor belt (raise – lower)<br />

4 Conveyor belt (on – off)<br />

5 Hydraulic oil level<br />

6 Wear safety shoes<br />

7 Caution, moving tools<br />

8<br />

7<br />

6<br />

4<br />

5<br />

Z200 1360<br />

21<br />

Z204 0360<br />

Z200 1162<br />

20 25 30 35 40 45 50<br />

8 Always read the user manual before operating the machine<br />

9 Only operate with all guards and protective equipment in place<br />

Do not open or remove guards or protective equipment while the machine is in<br />

operation<br />

10 Only one person may operate the machine at a time<br />

11 Only carry out repair, setup, maintenance and cleaning work when the drive is<br />

switched off and the tool is stationary.<br />

12 Caution, tool runs on<br />

13 Wear protective gloves<br />

14 Wear goggles and ear defenders<br />

15 Maximum saw blade diameter<br />

16 Maximum pto speed<br />

Z204 0310<br />

5 m<br />

22<br />

3<br />

25<br />

24<br />

23<br />

2<br />

1.<br />

1<br />

26<br />

Z205 0400<br />

Stop<br />

2.<br />

Z200 1220<br />

Z205 0820<br />

Z200 1276<br />

Z200 1178


3.5<br />

17 Rotational direction of pto<br />

18 Rotational direction of motor<br />

19 Note! Observe the correct rotational direction of the motor. Incorrect rotational<br />

direction will seriously damage the pump.<br />

20 Lubrication point<br />

21 Cut length<br />

22 Danger zone (at belt conveyor)<br />

23 Open conveyor belt (at belt conveyor)<br />

24 Tilting mechanism actuation<br />

25 Lubricant point (at belt conveyor)<br />

26 Rotational direction of saw blade<br />

Set-up<br />

Ensure the machine is stable before starting it.<br />

Set up the machine on a level, firm and clear work surface.<br />

General<br />

The machine must be placed directly on the ground. Do not place wooden boards, flat pieces<br />

of metal etc. underneath it.<br />

15


Start-up<br />

16<br />

4<br />

4.1<br />

4.1.1<br />

Start-up<br />

Before starting to operate the machine, please check that the protective and safety systems<br />

are working and also the hydraulic hoses and oil level.<br />

Check that the saw blade is firmly seated before each use.<br />

If a fault occurs during operation, the machine must be shut down immediately.<br />

Driven by electric motor (type E)<br />

Machines with 400 V motor<br />

The machine must only be operated on electric circuits equipped with 30 mA FI fault current<br />

protection or a Portable Residual Current Device (PRCD).<br />

Work on electrical equipment must only be carried out by qualified electricians.<br />

Type E7.5<br />

Connect the machine to the mains:<br />

▪ Mains voltage 400 V (50 Hz)<br />

▪ Circuit-breaker 16 A (tripping characteristic C)<br />

▪ For the feed, a cable cross-section of at least 2.5 mm² must be used.<br />

This cable cross-section is only a minimum specification. In the event of a lengthy<br />

supply cable, its size must be determined by an electrician.<br />

▪ Switch on the master switch (on the plug).<br />

2<br />

1 Plug 2 Master switch<br />

Switch on the electric motor switch:<br />

▪ First, turn the switch to the Y position and wait for the motor to run up. Then turn the<br />

switch to the delta position.<br />

2<br />

3<br />

1<br />

1


1 Neutral position 3 Delta position<br />

2 Star position<br />

Note the rotation direction of the electric motor (see arrow on motor).<br />

If the motor is rotating in the wrong direction:<br />

A phase inverter in the plug controls the direction of rotation of the motor (press in the disc<br />

in the plug with a screwdriver and turn 180˚).<br />

A tight plug connection can rip the CEE plug out of the switch housing.<br />

▪ This can be remedied using standard plugs and a silicone spray.<br />

Any such damage to the switch is not covered by the guarantee.<br />

Type E11<br />

Connect the machine to the mains:<br />

▪ Mains voltage 400 V (50 Hz)<br />

▪ Circuit-breaker 32 A (tripping characteristic C)<br />

▪ For the feed, a cable cross-section of at least 6 mm² must be used.<br />

This cable cross-section is only a minimum specification. In the event of a lengthy<br />

supply cable, its size must be determined by an electrician.<br />

▪ Switch on the master switch (on the plug).<br />

2<br />

1 Plug 2 Master switch<br />

Switch on the electric motor switch:<br />

▪ First, turn the switch to the Y position and wait for the motor to run up. Then turn the<br />

switch to the delta position.<br />

1<br />

Start-up<br />

17


Start-up<br />

18<br />

4.2<br />

2<br />

3<br />

1 Neutral position 3 Delta position<br />

2 Star position<br />

Note the rotation direction of the electric motor (see arrow on motor).<br />

If the motor is rotating in the wrong direction:<br />

Reverse two phases in the plug.<br />

Changing the rotational direction may only be done by qualified electrical personnel.<br />

Brake switch:<br />

Cannot be switched on during the braking process.<br />

The tool must stop moving within 10 seconds of the machine being switched off.<br />

If the brake switch is faulty, do not under any circumstances start the machine.<br />

If the machine switches off due to an overload, do not operate the switch again for at least<br />

60 seconds.<br />

The switch must not be operated more than 5 times within a 10 minute period.<br />

Driven by tractor via universal joint shaft (type<br />

PZG)<br />

▪ Assemble the machine on the three-point linkage of the tractor.<br />

▪ Attach the universal joint shaft and secure with the safety chain.<br />

▪ Clockwise rotation of the tractor PTO shaft.<br />

▪ Turn the tractor's manual throttle to minimum.<br />

▪ Slowly engage the tractor PTO shaft and allow the machine to start moving.<br />

▪ Set the required PTO speed using the manual throttle.<br />

Maximum PTO shaft speed:<br />

▪ 480 rpm<br />

The maximum PTO shaft speed must on no account be exceeded, otherwise the oil will<br />

become too hot. This leads to premature wear and leaks in the pump, cylinder and hydraulic<br />

pipes.<br />

Before disengaging the universal joint shaft, set the manual throttle of the tractor to<br />

minimum.<br />

1


4.3<br />

The universal joint shaft must be stored in the universal joint shaft linkage when it is<br />

disconnected.<br />

Electric motor or universal joint shaft drives<br />

2<br />

1 Spring bolts 2 Locking plate<br />

Setting the drive variants:<br />

Flap position Drive<br />

Locking plate swung in Electric motor drive<br />

Locking plate swung out Universal joint shaft drive<br />

Swing the locking plate until you feel it engage.<br />

If the machine is to be operated electrically, the locking plate must be locked to the PTO<br />

shaft. If this is not done, then the machine will not turn on.<br />

1<br />

Start-up<br />

19


Operation<br />

20<br />

5<br />

5.1<br />

5.1.1<br />

Operation<br />

At outdoor temperatures below 0°C, let the machine idle for approximately five minutes<br />

to allow the hydraulic system to reach the correct operating temperature (the hydraulic pipes<br />

will then be warm to the touch).<br />

Work operation<br />

Only one person may operate the machine at a time.<br />

Ensure that no other people are in the vicinity of the machine.<br />

"Compact" model<br />

1. Operating the machine<br />

2. Open the conveyor belt.<br />

3. Place the log on the long side of the tilting mechanism and push forwards manually as<br />

far as the stop.<br />

4. Offer the log up to the saw blade using the tilting feed mechanism and cut it.<br />

Because of the different wood types used, the saw blade speed may drop with hard<br />

wood. When sawing, do not press the tilting mechanism beyond the point where the saw<br />

blade speed starts to drop.<br />

If the motor cut-out has switched the electric motor off in response to an overload, the motor<br />

must not be switched back on immediately. It may only be switched back on once it has a<br />

surface temperature of approx. 30°C.<br />

▪ The cut log drops onto the conveyor belt from where it is discharged.


5.1.2<br />

5.1.3<br />

"Comfort" model<br />

1 2<br />

1 Feed table 2 Hand lever<br />

1. Start the machine.<br />

2. Fold out the conveyor belt.<br />

Position Function<br />

0 Feed table rear<br />

I Feed table swings forwards<br />

3. Place the log in the long side of the feed table and push forwards by hand up to the<br />

wood stop.<br />

4. Pull the lever of the feed table upwards. The log is fed to the saw blade and cut.<br />

▪ If the lever is released, the feed table returns to its starting position.<br />

You may find that the saw blade's speed decreases when cutting harder woods. The<br />

feed table may not be pushed so hard that the saw blade rotates more slowly when cutting.<br />

If the motor protection has shut-off due to overload, the motor may not just be turned straight<br />

back on. It may only be turned back on once the surface temperature has sunk below 30°C.<br />

The cut wood falls onto the conveyor belt, which carries it away.<br />

Notes on sawing<br />

The drive must always be switched off before clearing a blockage.<br />

Only 1 person may be deployed for filling from the side.<br />

Operation<br />

21


Operation<br />

22<br />

5.2<br />

5.3<br />

5.3.1<br />

5.3.2<br />

Adjusting the wood stop<br />

1<br />

1 Eccentric lever 2 Stop<br />

The adjustable wood stop enables the wood to be cut in lengths of 20 - 52 cm.<br />

1. Swing the feed table fully forwards.<br />

2. Move the stop to the desired position and fix in place with the eccentric lever.<br />

Conveyor belt<br />

Conveyor belt types<br />

Conveyor belt type Conveyor belt length Conveyor height Belt width<br />

1 m 100 cm 110 cm 23 cm<br />

3.5 m 350 cm 260 cm 23 cm<br />

4.2 m 420 cm 310 cm 23 cm<br />

5 m 500 cm 360 cm 23 cm<br />

Folding out the conveyor belt<br />

2<br />

1.<br />

1<br />

2<br />

2.<br />

4<br />

3


5.3.2.1<br />

5.3.3<br />

1 Conveyor belt housing 3 Crank handle<br />

2 Folding pipe 4 Connecting pin<br />

Pull out the spring pin on the conveyor belt housing.<br />

Take the folding pipe out of the holder and swivel downwards.<br />

Using the folding pipe, push the conveyor upwards until it is vertical.<br />

The conveyor belt will stay in the vertical position without needing to be held.<br />

Then you will need to go to the other side of the folding pipe and pull the conveyor down<br />

until it is fully folded up.<br />

Fix the folding pipe back into its holder.<br />

Fully extend the conveyor belt using the crank handle until the belt is tensioned.<br />

Remove the connecting pin for the conveyor belt.<br />

Carry out a test run. Adjust tension if necessary.<br />

Rope winch at conveyor belt<br />

The rope must always be wound as shown on the left-hand side of the illustration.<br />

After the cord has been unwound from the drum, there must always be at least 3 revolutions<br />

of cord remaining.<br />

Operation - conveyor belt<br />

B<br />

II<br />

0<br />

I<br />

Z200 1221<br />

Operating lever Position Function<br />

A<br />

Operation<br />

A 0 Conveyor belt is stationary<br />

I Conveyor belt is switched on<br />

II Conveyor belt runs in<br />

reverse<br />

B 0 Conveyor belt is stationary<br />

23


Operation<br />

24<br />

Operating lever Position Function<br />

Only on "Comfort" models<br />

Additional cut-out at operating position:<br />

1 Handle 2 Tubular bar<br />

▪ Pull the handle on the tubular bar.<br />

Position of conveyor belt before closing:<br />

1<br />

1 Edge 2 Arrow<br />

I Conveyor belt is lowered<br />

II Conveyor belt is raised<br />

Before closing, move the conveyor belt to an angle of 35° using the operating lever.<br />

▪ The correct angle is reached once the arrow is aligned with the edge.<br />

1<br />

2<br />

2


6<br />

Switching off the machine<br />

Before switching off the machine, depressurise all hydraulic functions<br />

by placing all control levers in the neutral position.<br />

Driven by electric motor (Type E)<br />

Move the switch to the 0 position.<br />

Driven by tractor via universal joint shaft (type PZG)<br />

Disengage the universal joint shaft on the tractor.<br />

▪ Before disengaging, turn the manual throttle to minimum.<br />

Switching off the machine<br />

25


Transport<br />

26<br />

7<br />

7.1<br />

7.2<br />

Transport<br />

It is vital that the drive is stopped before transport.<br />

Disconnect the machine from the mains.<br />

▪ In addition, pull out the plug of the device.<br />

Disengage the universal joint shaft on the tractor.<br />

▪ Before disengaging, turn the manual throttle to minimum.<br />

When turning off the machine, always be careful of the saw blade runout until the machine<br />

has come to a standstill.<br />

Machines with conveyor belt<br />

Before folding up the conveyor belt, bring it to the 35° position using the control lever.<br />

1. Completely retract the conveyor belt extension using the crank handle.<br />

– If the conveyor belt extension does not retract automatically, gently pull the conveyor<br />

belt.<br />

2. Secure the conveyor belt using the connecting pins.<br />

3. Take the folding pipe out of the holder and swivel downwards.<br />

4. Using the folding pipe, push the conveyor upwards until it is vertical.<br />

– The conveyor belt will stay in the vertical position without needing to be held.<br />

5. Then you will need to go to the other side of the folding pipe and pull the conveyor down<br />

until it is fully folded in.<br />

6. Secure the conveyor belt to the conveyor belt housing using the spring pins.<br />

7. Fix the folding pipe back into its holder.<br />

Width in transport position: 260 cm<br />

Height in transport position: 250 cm<br />

Transporting by three-point linkage on the tractor<br />

▪ Attach the machine to the three-point linkage and use the tractor hydraulics to raise it.<br />

If the tractor's rear lights are obscured, a light must be fitted to the rear of the machine (e.g.<br />

magnetic holder, clip-on light, etc.)


7.3<br />

Observe the road traffic regulations when driving on public highways.<br />

Maximum transport speed: 25 km/h<br />

When the machine is uncoupled from the tractor, it must be placed on a firm, level<br />

surface.<br />

Lifting with a crane<br />

1<br />

1 Lifting gear 4 Lifting lug<br />

When using a crane, only lift the machine by the lifting eyes.<br />

Only lifting gear with the permitted load capacity may be used.<br />

2<br />

Transport<br />

27


Checks<br />

28<br />

8<br />

8.1<br />

8.2<br />

8.3<br />

8.4<br />

8.5<br />

Checks<br />

Before carrying out any checks on the machine, the drive unit MUST be switched off!<br />

Disconnect the machine from the mains.<br />

▪ In addition, pull out the plug of the device.<br />

Disengage the universal joint shaft on the tractor.<br />

▪ Before disengaging, turn the manual throttle to minimum.<br />

▪ Remove the universal joint shaft from the tractor.<br />

When turning off the machine, always be careful of the saw blade runout until the machine<br />

has come to a standstill.<br />

Protective guards<br />

All the protective guards (covers, safety grilles, etc.) must be in place.<br />

Screw fittings<br />

Tighten all screws and nuts after the first hour of operation.<br />

Tighten the screws and nuts after every 100 hours of operation.<br />

▪ Replace missing screws and nuts.<br />

Hydraulic lines<br />

(only on "Comfort" models)<br />

After the first hour of operation, check that all hydraulic connections are secure and are not<br />

leaking.<br />

Check that all hydraulic connections are secure and are not leaking after every further<br />

100 hours of operation.<br />

▪ Damaged hydraulic lines must be replaced immediately.<br />

Saw blade<br />

Check that the saw blade is firmly seated before each use.<br />

Check the saw blade for wear and damage before each use. Sharpen or replace it if<br />

necessary.<br />

V-belt tension<br />

The V-belts must be tensioned so that they deflect about 8 mm in the middle when thumb<br />

pressure is applied.<br />

▪ See: Changing the V-belt [➙ 34]


8.6<br />

8.6.1<br />

8.6.2<br />

Oil level<br />

To check the oil level place the machine on an even surface.<br />

Hydraulic oil level<br />

(only on "Comfort" models)<br />

1<br />

2<br />

3<br />

1 Oil dipstick 3 Oil drain screw<br />

2 Markings<br />

The oil dipstick can be found in the tank. The oil level on the stick must be between the<br />

notch in the stick and the end of the stick, otherwise the oil level is too low.<br />

If this is the case, the hydraulic oil must be topped up immediately.<br />

▪ See: Changing the hydraulic oil [➙ 37]<br />

The oil filter only needs to be checked when the oil is changed.<br />

Transmission oil level<br />

2<br />

1 Oil inlet screw 3 Oil drain screw<br />

2 Oil level screw<br />

If the oil seeps out of the hole of the oil level screw when the machine is on level ground,<br />

the maximum oil level has been reached.<br />

If the oil level is below the hole, this is the minimum oil level.<br />

If this is the case, the transmission oil must be topped up immediately.<br />

1<br />

3<br />

Checks<br />

29


Checks<br />

30<br />

▪ See: Changing the transmission oil [➙ 39]


9<br />

9.1<br />

9.1.1<br />

9.2<br />

Maintenance<br />

Before carrying out any maintenance on the machine, the drive unit MUST be switched off!<br />

Disconnect the machine from the mains.<br />

▪ In addition, pull out the plug of the device.<br />

Disengage the universal joint shaft on the tractor.<br />

▪ Before disengaging, turn the manual throttle to minimum.<br />

▪ Remove the universal joint shaft from the tractor.<br />

Work on electrical equipment must only be carried out by qualified electricians.<br />

Never work without the protective guards in place.<br />

Only use original - POSCH - spare parts.<br />

Lubrication<br />

Dispose of oily and greasy parts and oil residues in accordance with legal regulations.<br />

Lubrication schedule<br />

2<br />

1<br />

Lubrication intervals Item What/where<br />

Weekly (every 40 operating<br />

hours - or less depending on<br />

application)<br />

3<br />

1 Oil the saw blade to prevent corrosion<br />

2 At central lubricating header<br />

3 Both housing bearings at top of conveyor belt<br />

The lubrication points are marked with the lubricate symbol.<br />

Saw blade<br />

Always wear protective gloves when handling saw blades.<br />

Only strengthened POSCH saw blades may be used. Standard saw blades are too weak<br />

and pose a safety risk.<br />

Observe the maximum saw blade speed specified by the manufacturer.<br />

Maintenance<br />

31


Maintenance<br />

32<br />

9.2.1<br />

Changing the saw blade<br />

1<br />

2<br />

3<br />

1 Saw blade guard 6 Saw blade<br />

2 Fork head 7 Tensioning flange<br />

3 Parallel pin 8 Clamping nut<br />

4 Eccentric lever 9 Circular saw spanner<br />

5 Stop 10 Size 19 spanner<br />

▪ Set the wood stop to the far right.<br />

▪ Swing the feed table completely backwards.<br />

On “Compact” models:<br />

1<br />

▪ Unhook the feed table catch.<br />

2<br />

10<br />

9<br />

4<br />

5<br />

8<br />

7<br />

6


9.2.1.1<br />

9.2.2<br />

1 Catch 2 Feed table<br />

On “Comfort” models:<br />

▪ Undo and remove the cylinder pin.<br />

▪ Undo and open the fork head.<br />

▪ Remove the blade guard.<br />

▪ Hold the circular saw shaft with the spring flange wrench and undo the clamping nut<br />

with the circular saw wrench.<br />

▪ Remove the spring flange and the saw blade.<br />

▪ Put the new blade in and secure it.<br />

The clamping nut must be screwed back on as it was before.<br />

Position the saw blade in such a way that the saw blade teeth are pointing in the<br />

direction of rotation (see arrow).<br />

Assembly:<br />

▪ Proceed as above but in the reverse order.<br />

Recommended saw blade<br />

Item no. Diameter Hole Teeth Type<br />

Z1300103 <strong>700</strong> mm 30 mm 84 Carbide (Widia)<br />

Only saw blades conforming to the EN 847-1 standard may be used.<br />

Safety of the saw blade<br />

In accordance with the EN 1870-6 standard, the saw blade is secured with Aluminium<br />

inserts.<br />

These are subject to wear and should be replaced as soon as they are worn out.<br />

Sharpening the saw blade<br />

Saw blades should only be resharpened by a specialist company.<br />

Carbide saw blade<br />

Usage tips for carbide saw blades<br />

Carbide tipped circular saw blades have a long service life. These blades are high precision<br />

machine tools, so must always be correctly handled and used.<br />

▪ The hardness of the carbide tips means they must be protected from nicks.<br />

– Incorrect storage can result in damage to the tips of the teeth. Place the circular saw<br />

blade on foam rubber or a similar surface.<br />

– Do not attempt to cut any nails, metal brackets or anything similar that may be in<br />

the wood.<br />

– The circular saw blade must not be subjected to any impacts or knocks.<br />

▪ Before starting up the motor, check the free-running of the circular saw blade and ensure<br />

that the direction of rotation is correct.<br />

▪ Running down circular saw blades must not be slowed by external means.<br />

▪ Feed slowly and continuously, avoid any jerky cutting movements.<br />

▪ Clean the circular saw blade regularly with a resin removing agent.<br />

Maintenance<br />

▪ In no-load operation the carbide circular saw blade generates less noise. When cutting<br />

the noise level depends on the type of wood being cut.<br />

33


Maintenance<br />

34<br />

9.3<br />

9.3.1<br />

9.3.1.1<br />

9.3.2<br />

9.3.2.1<br />

9.3.2.2<br />

9.3.2.3<br />

Incorrect use will invalidate any warranty claims. Resin-coated blades are excluded<br />

from the warranty exchange service.<br />

Changing the V-belt<br />

Tips on changing the V-belt<br />

If one V-belt is being changed, then all V-belts must be changed!<br />

The V-belts must be fitted loose. If they are "forced" onto the V-belt pulley, they may be<br />

damaged and quickly tear.<br />

The V-belts must be tensioned so that they deflect about 8 mm in the middle when<br />

thumb pressure is applied.<br />

V-belt types<br />

Machine type Belt Number (pcs.) Item no.<br />

Z XPA 1357 Lw 5 Z1940118<br />

Z XPA 1357 Lw 4 Z1940118<br />

E11 XPA 1450 Lw 3 Z1940140<br />

ZE7.5 XPA 1285 Lw 2 Z1940086<br />

ZE11 XPA 1400 Lw 1 Z1940120<br />

"Compact" model<br />

Changing the V-belts on PTO drives<br />

See: Changing the V-belt on PTO/electric drives [➙ 34]<br />

Changing the V-belts on electric drives<br />

See: Changing the V-belts on PTO/electric drives [➙ 34]<br />

Changing the V-belts on PTO/electric drives<br />

1<br />

2<br />

3<br />

5<br />

4<br />

2<br />

2


9.3.3<br />

9.3.3.1<br />

1 Transmission housing 4 Motor housing<br />

2 Tensioning screw 5 Screw on motor housing<br />

3 Screw on transmission housing<br />

▪ Remove the V-belt guard.<br />

▪ Undo the hexagon nuts of the tensioning screw (using a size 19 spanner) and loosen<br />

the tensioner so that you can remove the V-belts.<br />

▪ Undo the four self-locking M12 hexagon nuts on the electric motor and push the motor<br />

backwards.<br />

▪ Undo the bearing tensioning screw.<br />

▪ Remove the old V-belts.<br />

▪ Fit the new V-belts.<br />

▪ Push the motor forwards until the two coupling halves have engaged.<br />

Ensure that the motor shaft and the bearing shaft are aligned.<br />

▪ Tension the V-belts.<br />

▪ Lock the lock nuts on both tensioning screws.<br />

▪ Check the bearing V-belt tension and adjust if necessary. Then tighten the bearing<br />

tensioning screw.<br />

▪ Refit the V-belt guard.<br />

Before operating, all protective guards must be attached to the machine.<br />

"Comfort" model<br />

Changing the V-belt on Comfort PTO drives<br />

1<br />

2<br />

1 Tensioner 2 Tensioning screw<br />

▪ Remove the V-belt guard.<br />

▪ Undo the hexagon nuts of the tensioning screw (using a size 19 spanner) and loosen<br />

the tensioner so that you can remove the V-belts.<br />

▪ Remove the old V-belts.<br />

▪ Fit the new V-belts.<br />

▪ Tension the V-belts.<br />

▪ Lock the lock nuts on both tensioning screws.<br />

▪ Refit the V-belt guard.<br />

Before operating, all protective guards must be attached to the machine.<br />

Maintenance<br />

35


Maintenance<br />

36<br />

9.3.3.2<br />

Changing the V-belts on comfort electric drives<br />

3<br />

1<br />

3 4<br />

1 Tensioning screw 2 Bearing tensioning screw<br />

3 Tensioner 4 Self-locking hexagon nut<br />

▪ Remove the V-belt guard.<br />

▪ Undo the hexagon nuts of the tensioning screw (using a size 19 spanner) and loosen<br />

the tensioner so that you can remove the V-belts.<br />

▪ Undo the four self-locking M12 hexagon nuts on the electric motor and push the motor<br />

backwards.<br />

▪ Undo the bearing tensioning screw.<br />

▪ Remove the old V-belts.<br />

▪ Fit the new V-belts.<br />

▪ Push the motor forwards until the two coupling halves have engaged.<br />

Ensure that the motor shaft and the bearing shaft are aligned.<br />

▪ Tension the V-belts.<br />

▪ Lock the lock nuts on both tensioning screws.<br />

▪ Check the bearing V-belt tension and adjust if necessary. Then tighten the bearing<br />

tensioning screw.<br />

▪ Refit the V-belt guard.<br />

Before operating, all protective guards must be attached to the machine.


9.3.3.3<br />

9.4<br />

9.4.1<br />

Changing the V-belts on comfort PTO/electric drives<br />

3 2<br />

1<br />

4<br />

5<br />

1 Tensioning screw 4 Self-locking hexagon nut<br />

2 Tensioner 5 Coupling<br />

3 Shaft guard<br />

▪ Remove the V-belt guard.<br />

▪ Remove the shaft guard.<br />

▪ Undo the hexagon nuts of the tensioning screw (using a size 19 spanner) and loosen<br />

the tensioner so that you can remove the V-belts.<br />

▪ Undo the four self-locking M12 hexagon nuts on the electric motor and push the motor<br />

backwards.<br />

▪ Remove the old V-belts.<br />

▪ Fit the new V-belts.<br />

▪ Push the motor forwards until the two coupling halves have engaged.<br />

Ensure that the motor shaft and the transmission shaft are aligned.<br />

▪ Tension the V-belts.<br />

▪ Lock the lock nuts on both tensioning screws.<br />

▪ Fit the V-belt guard and the shaft guard.<br />

Before operating, all protective guards must be attached to the machine.<br />

Oil changing<br />

Old oil must be disposed of in an environment-friendly manner. Find out about the<br />

environmental regulations in your country.<br />

Changing the hydraulic oil<br />

Maintenance<br />

The first oil change should be carried out after 500 operating hours, further oil changes<br />

should then be carried out after every 1000 operating hours or annually.<br />

An oil change is not required any earlier as we carry out a secondary flow filtration<br />

during the final check where all dirt particles are removed.<br />

▪ Cleanliness test in line with ISO 4406: cleanliness class 14/11 fineness 1.2 ym / oil load<br />

- low.<br />

37


Maintenance<br />

38<br />

9.4.1.1<br />

Changing procedure:<br />

(only on "Comfort" models)<br />

1<br />

2<br />

3<br />

1 Oil dipstick 3 Oil drain screw<br />

2 Markings<br />

▪ Pull out the oil dipstick.<br />

▪ Open the oil drain screw.<br />

The oil drain screw is located on the base of the oil tank.<br />

▪ Drain the old hydraulic oil into a container.<br />

▪ Screw the oil drain screw back into the tank and fill with new hydraulic oil.<br />

▪ Screw the oil dipstick into the tank.<br />

▪ Turn on the machine and allow it to run for a short while.<br />

▪ Check the oil level and top up hydraulic oil if necessary.<br />

Total filling capacity of the hydraulic system:<br />

Quantity<br />

9 litre<br />

Our hydraulic system is filled with high-quality OMV ATF II transmission fluid.<br />

▪ This oil has an extremely high viscosity index, exhibits excellent foaming and aging<br />

characteristics and excellent flow properties at low temperatures and protects reliably<br />

against wear and corrosion.<br />

▪ Viscosity class ISO VG 46.<br />

This high-quality oil comes highly recommended when changing the oil.<br />

A mixture of products of the same quality poses no problem.<br />

Recommended hydraulic oils<br />

Manufacturer Oil specification<br />

OMV ATF II<br />

SHELL Donax TA<br />

ELF Hydrelf DS 46<br />

ESSO Univis N46<br />

CASTROL Hyspin AWH-M 46<br />

ARAL Vitam VF46


9.4.2<br />

9.4.3<br />

Manufacturer Oil specification<br />

GENOL Hydraulic oil 520<br />

FUCHS Platohyd 32S * / Renolin B46 HVI<br />

*.....biological hydraulic oils<br />

Oil filter<br />

(only on "Comfort" models)<br />

2<br />

1 Filter cover 2 Filter insert<br />

The filter insert should be changed every time the oil is changed.<br />

Any aluminium particles can be disregarded, as these occur when the pump is running in.<br />

Do not wash out the filter insert with petrol or paraffin products, as these damage it.<br />

Changing the transmission oil<br />

The first oil change should be carried out after 100 operating hours, further oil changes<br />

should then be carried out every 500 operating hours or yearly.<br />

2<br />

1 Oil inlet screw 3 Oil drain screw<br />

2 Oil level screw<br />

▪ Unscrew the oil inlet and oil drain screw.<br />

▪ Let the old oil drain out, then replace the oil drain screw.<br />

▪ Add the new transmission oil.<br />

▪ Check the oil level and top up transmission oil if necessary.<br />

▪ Replace the oil filling screw.<br />

Total filling capacity<br />

0.7 litres<br />

1<br />

1<br />

3<br />

Maintenance<br />

39


Maintenance<br />

40<br />

9.4.3.1<br />

9.5<br />

9.5.1<br />

9.5.2<br />

9.6<br />

Recommended transmission oils<br />

Manufacturer Oil specification<br />

OMV Gear Oil MP SAE 85W-90<br />

GENOL Gear oil MP 90<br />

FUCHS Titan Gear Hypoid SAE 90<br />

Any other transmission oil can be used, so long as it is in viscosity class SAE 90.<br />

Conveyor belt<br />

Conveyor belt - set central running<br />

1 Fastening screw 3 Tensioning screw<br />

2 Lock nut<br />

If the conveyor belt is not running centrally on the drive and/or tail pulleys, it is possible to<br />

adjust the direction of travel.<br />

▪ Slightly loosen the fastening screws on each side of the conveyor belt.<br />

▪ Loosen the lock nuts on both tensioning screws.<br />

▪ Align the return drum by tightening both tensioning screws evenly.<br />

▪ Tighten the lock nuts again.<br />

▪ Tighten the fastening screws on both sides.<br />

Tension conveyor belt<br />

The conveyor belt may become slack over time as a result of wear and tear. If this happens,<br />

the belt must be retensioned.<br />

▪ Extend the conveyor belt extension using the crank handle until the belt is completely<br />

tensioned.<br />

Cleaning<br />

Before carrying out any cleaning work on the machine, the drive unit MUST be switched off!<br />

Disconnect the machine from the mains.<br />

▪ In addition, pull out the plug of the device.<br />

Disengage the universal joint shaft on the tractor.<br />

▪ Before disengaging, turn the manual throttle to minimum.<br />

3<br />

2<br />

1


▪ Remove the universal joint shaft from the tractor.<br />

Clean the machine regularly to ensure proper operation.<br />

Only wash new machines (during the first 3 months) with a sponge.<br />

Maintenance<br />

▪ The paint is not yet completely set, so cleaning with a high pressure cleaner may<br />

damage the finish.<br />

41


Additional equipment<br />

42<br />

10<br />

10.1<br />

Additional equipment<br />

Feed table extension<br />

"Compact" model<br />

1<br />

2 3<br />

1 Feed table extension 3 Clamping lever<br />

2 Recess<br />

"Comfort" model<br />

2<br />

1<br />

3 4<br />

1 Carriage screw 4 Support<br />

2 Feed table extension 5 Joint fitting<br />

1. Fasten the feed table extension to the feed table using the carriage screws.<br />

2. Connect the support to the feed table at the joint fitting.<br />

If necessary, adjust the location of the feed table extension relative to the feed table using<br />

the support.


10.2<br />

10.3<br />

Loading plate for feed table<br />

1<br />

1 Loading plate 2 Carriage screw<br />

The loading plate prevents the wood from getting caught if a long cut length is set<br />

▪ Fit the loading plate using the carriage screws.<br />

16 cm wood stop<br />

1<br />

1 Separation area 2 16 cm stop<br />

The wood stop also allows 16 cm logs to be cut.<br />

1. Remove the hatched area using a thin cutting disc (hand-held angle grinder).<br />

– This area features a clearance cut.<br />

2. Pass the wood stop through the opening and secure with screws.<br />

2<br />

2<br />

Additional equipment<br />

43


Additional equipment<br />

44<br />

10.4<br />

Chip extractor connection<br />

1<br />

1 Chip extractor connection 2 Deflector<br />

Connection for the extraction of chips.<br />

2


11<br />

Troubleshooting<br />

Before carrying out any troubleshooting operations on the machine it is essential to switch<br />

the drive off.<br />

Disconnect the machine from the mains.<br />

▪ In addition, pull out the plug of the device.<br />

Disengage the universal joint shaft on the tractor.<br />

▪ Before disengaging, turn the manual throttle to minimum.<br />

▪ Remove the universal joint shaft from the tractor.<br />

Work on electrical equipment must only be carried out by qualified electricians.<br />

Fault Possible cause Remedy See page<br />

Electric motor fails to<br />

start or switches off<br />

frequently<br />

Electric motor fails to<br />

start<br />

Electric motor fails to<br />

start<br />

Faulty power supply<br />

cable<br />

Fuses keep tripping -<br />

incorrectly rated fuse for<br />

power supply cable<br />

Motor circuit breaker<br />

tripped<br />

Direction of rotation<br />

wrong<br />

Fuses on the brake<br />

switch board are faulty<br />

Limit switch not closed,<br />

incorrectly adjusted or<br />

defective<br />

Switch does not work Faulty power supply<br />

cable<br />

Hydraulic oil getting too<br />

hot<br />

Fuses keep tripping -<br />

incorrectly rated fuse for<br />

power supply cable<br />

Contactor or motor<br />

circuit breaker faulty<br />

Not enough hydraulic oil<br />

in hydraulic system<br />

Poor quality hydraulic<br />

oil<br />

Oil filter unclean or<br />

blocked<br />

Machine loses power Hydraulic oil getting too<br />

hot<br />

Sawing requires great<br />

amount of power<br />

Not enough hydraulic oil<br />

in hydraulic system<br />

Have the cable<br />

examined by a<br />

specialist<br />

Use correctly-rated<br />

fuses<br />

Use stronger power<br />

supply cable<br />

Swap over two phases<br />

Check the fuse and<br />

replace if necessary<br />

Close, adjust or change<br />

limit switch<br />

Have the cable<br />

examined by a<br />

specialist<br />

Have the cable<br />

examined by a<br />

specialist<br />

Have switch checked or<br />

send it in<br />

See [➙ 16]<br />

See [➙ 16]<br />

Check hydraulic oil level See [➙ 29]<br />

Change hydraulic oil See [➙ 37]<br />

Change filter insert See [➙ 39]<br />

See "Hydraulic oil<br />

getting too hot"<br />

Change hydraulic oil See [➙ 37]<br />

Saw blade is blunt Sharpening the saw<br />

blade<br />

Loose saw blade Tighten the hexagon<br />

nut on the drive shaft<br />

Saw disc is coated in<br />

resin<br />

Machine is noisy PTO shaft running too<br />

fast<br />

Machine is noisy Oil filter unclean or<br />

blocked<br />

Clean saw blade with a<br />

resin removing agent<br />

Adhere to specified<br />

speed<br />

Troubleshooting<br />

See [➙ 31]<br />

See [➙ 31]<br />

See [➙ 18]<br />

Change filter insert See [➙ 39]<br />

45


Troubleshooting<br />

46<br />

Conveyor belt jerks or<br />

does not move<br />

Conveyor belt jerks or<br />

does not move<br />

Not enough hydraulic oil<br />

in hydraulic system<br />

Poor quality hydraulic<br />

oil<br />

Check hydraulic oil level See [➙ 29]<br />

Change hydraulic oil See [➙ 37]<br />

Conveyor belt too slack Tension conveyor belt See [➙ 22]


12<br />

Technical data<br />

Type Z Z E11<br />

Drive<br />

Drive type PTO PTO Electric motor<br />

Output kW 15 15 11<br />

Voltage V - - 400<br />

Fusing A - - 32<br />

Motor speed rpm - - 1500<br />

PTO speed rpm 480 480 -<br />

Saw blade<br />

Saw blade diameter mm <strong>700</strong> <strong>700</strong> <strong>700</strong><br />

Min. log diameter cm 5 5 5<br />

Max. log diameter cm 24 24 24<br />

Noise<br />

Sound pressure level dB(A)<br />

Dimensions *<br />

Width cm 420 420 420<br />

Depth cm 150 150 150<br />

Height cm 250 250 250<br />

Weight kg 490 510 560<br />

Type ZE7.5 ZE11<br />

Drive<br />

Drive type PTO/Electric motor PTO/Electric motor<br />

Output kW 15 / 7,5<br />

Voltage V 400 400<br />

Fusing A 20 32<br />

Motor speed rpm 1500 1500<br />

PTO speed rpm 480 480<br />

Saw blade<br />

Saw blade diameter mm <strong>700</strong> <strong>700</strong><br />

Min. log diameter cm 5 5<br />

Max. log diameter cm 24 24<br />

Noise<br />

Sound pressure level dB(A)<br />

Dimensions *<br />

Width cm 420 420<br />

Depth cm 150 150<br />

Height cm 250 250<br />

Weight kg . .<br />

*......The stated dimensions and weights are for guidance purposes and apply to the basic equipment.<br />

**....Power rating S6: continuous-operation periodic duty with related load changes – the percentage value is shown on the rating plate.<br />

Technical data<br />

47


Technical data<br />

48<br />

12.1<br />

Also on "Comfort" models<br />

Hydraulic system<br />

Max. conveyor belt<br />

pressure<br />

Max. feed table<br />

pressure<br />

bar 130 130 130<br />

bar 35 35 35


13<br />

Service<br />

POSCH product<br />

To order spare parts for your machine please contact your local dealer directly.<br />

Service<br />

49


EC Declaration of Conformity<br />

50<br />

EC Declaration of Conformity<br />

We hereby declare that the following machine, its design and manufacture, comply with the<br />

health and safety requirements of the EC Machinery Directive 2006/42/EC.<br />

The machine furthermore complies with the EC Low Voltage Directive 2006/95/EC and the<br />

EC Electromagnetic Compatibility (EMC) Directive 2004/108/EC.<br />

This Declaration is not valid for any modifications to the machine which are not approved<br />

by us.<br />

High-power saw - <strong>CutMaster</strong> <strong>700</strong><br />

Item no.: M1550 , M1555 , M1565 , M1570 , M1575<br />

Serial no.: from 1,105,001A<br />

To implement the health and safety requirements mentioned in the EC Directives, the<br />

following standards are applied:<br />

▪ EN ISO 12100 Safety of machinery - Basic concepts, general principles for design<br />

▪ EN ISO 4254-1 Agricultural machinery – Safety - General requirements<br />

▪ EN ISO 13857 Safety distances to prevent hazard zones being reached by upper and<br />

lower limbs<br />

▪ EN 349 Minimum gaps to avoid crushing of parts of the human body<br />

▪ EN 60204-1 Electrical equipment of machines<br />

▪ EN 1870-6 Circular sawing machines<br />

▪ EN 847-1 Safety requirements - circular saw blades<br />

▪ EN ISO 4413 Safety requirements - Hydraulics<br />

▪ EN 620 Continuous handling equipment and systems<br />

Internal measures ensure that this series of devices always complies with the requirements<br />

of the EC Directives and the applied standards.<br />

The following notified body<br />

„PZ.LSV" (Prüf- und Zertifizierungsstelle des Spitzenverbandes der landwirtschaftlichen<br />

Sozialversicherung [Testing and Certification Centre of the Central Association of the<br />

Agricultural Social Security Fund], Weißenstraße 70 – 72, 34131 Kassel), notified under<br />

registration number 2157,<br />

carried out the EC type examination procedure mentioned in Annex IX of 2006/42/EC.<br />

The product is identical to the type-tested model that, under the number<br />

▪ LSV-EG-2009/109<br />

has received a type-examination certificate.<br />

Below is the name and address of the person who signs the above EC Declaration of<br />

Conformity and is authorised to compile the technical documentation.<br />

Leibnitz, date:<br />

15.04.2011<br />

Ing. Johann Tinnacher<br />

Managing Director<br />

<strong>Posch</strong><br />

Gesellschaft m. b. H.<br />

Paul-Anton-Kellerstrasse 40<br />

8430 Leibnitz, Austria


Your <strong>Posch</strong>-Dealer

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