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PACKAGE : I Bid Document VOLUME : II - Public Health Engineering

PACKAGE : I Bid Document VOLUME : II - Public Health Engineering

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i) Seal ring/ earing ring : Materials having hardness difference of<br />

at least 50 BHN with the nearest<br />

component.<br />

j) Column pipe : M.S IS : 2062, with anticorrosive epoxy<br />

painted both inside and outside after<br />

proper surface finish.<br />

19.8 Inspection and Testing.<br />

All materials, casting used for manufacturing of the pumps with allied equipment<br />

shall be of best tested quality and the contractor shall submit the test certificates for<br />

the MOC at the time of supply.<br />

Ultrasonic tests on shafts are to be conducted and the test certificates for the same<br />

shall be furnished.<br />

Dye penetration test to the impellers are to conducted and the test certificates shall<br />

be furnished with the supply.<br />

Dynamic balancing of the impeller, coupling etc. are to be conducted and the test<br />

certificates to be furnished.<br />

Hydrostatic test at a pressure nor less than 150% of the shut off pressure is to be<br />

conducted for a duration of not less than 30 minutes and certificates of such tests is<br />

to be furnished.<br />

Radiography for impellers and casing shall be conducted and the certificates to be<br />

furnished.<br />

Pump performance tests of all pump sets for head, efficiency and power consumed<br />

in presence of the departments’ representative. The performance tests shall be<br />

conducted with the job motor and preferably with full column setting. The <strong>Bid</strong>der<br />

shall indicate with the confirmation from the pump manufacturer the maximum<br />

column setting, they can accommodate in their factory test bed. The minimum<br />

submergence required test shall be conducted to at least one pump set. Vibration<br />

analysis to all pumps and motors, are to be made in all load conditions both during<br />

shop testing as well as at site during commissioning. The duration of shop testing<br />

shall be not less than 8 hrs. continuous operation for each pump motor and<br />

temperature monitoring of both pump and motor shall be conducted. After<br />

performance test, at least one pump set shall be stripped off and internal<br />

components shall be checked as per choice of the departmental representative.<br />

The contractor shall give char 15 days notice to the purchaser/owner prior to<br />

witness testing at the manufacturer’s shop.<br />

DTS : Detailed Tender Specification. Page 193

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