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PACKAGE : I Bid Document VOLUME : II - Public Health Engineering

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Aluminium and aluminium alloys shall not be utilised unless alternative materials<br />

are considered unacceptable. The use of aluminium requires the approval of the<br />

Engineer in all cases. Bars and extruded sections shall be as per relevant IS.<br />

Aluminium and Aluminium Alloy Castings shall be manufactured as per<br />

IS:617:1994 and subjected to a chill cast to increase tensile strength. Immersed<br />

structures or structures that are periodically immersed shall not be constructed from<br />

aluminium or aluminium alloys. All chromium plating shall comply with IS 1986.<br />

Painting and Metal Protection:<br />

The surface preparation and painting or application of corrosion protection coatings<br />

to the following materials shall be carried out in accordance with relevant IS for the<br />

particular environmental conditions where the materials are used.<br />

Mild Steel<br />

Cast and Duct Iron<br />

Aluminium<br />

Nonferous Parts<br />

Other small parts<br />

Galvanising:<br />

Where steel or wrought iron is to be galvanised, it shall be carried out by the hot-dip<br />

process and shall conform in all respects with IS:2629. Adequate provision for<br />

filling, venting and draining shall be made for assemblies fabricated from hollow<br />

section. Vent holes shall be suitably plugged after galvanising.<br />

All surface defects in the steel including cracks, surface laminations, laps and folds<br />

shall be removed in accordance with IS:6159. All drilling, cutting, welding, forming<br />

and final fabrications of unit members and assemblies shall be completed before the<br />

structures are galvanised, The surface of the steelwork to be galvanised shall be free<br />

from welding slag, paint, oil, grease, and similar contaminants. The articles shall be<br />

pickled in dilute sulphuric or hydrochloric acid, followed by rinsing in water and<br />

pickling in phosphoric acid. They shall be thoroughly washed, stoved and dipped in<br />

molten zinc and brushed, so that the whole of the metal shall be evenly covered and<br />

the additional weight thereof after dripping shall not be less than 610 grams per<br />

square metre of surface galvanised, except in the case of tubes to BS.1387 when it<br />

shall be 460 grams per square metre.<br />

GTS : General Technical Specification. Page 142

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