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Mining_Methods_UnderGround_Mining - Mining and Blasting

Mining_Methods_UnderGround_Mining - Mining and Blasting

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Boxhole equipment.<br />

Mine requirements<br />

BOxHOle BOring aT el TenienTe<br />

El Teniente tendered for the purchase of<br />

two boxhole boring units to excavate<br />

the draw bell slot holes for the panel ca-<br />

ving operation. These units would also<br />

be used to bore ventilation raises <strong>and</strong><br />

ore passes between the production <strong>and</strong><br />

the haulage level. The vertical draw bell<br />

slots are generally 15 m-long <strong>and</strong> 692<br />

mm-diameter. A total of 800 m, comprising<br />

45-50 shafts, are bored annually.<br />

Because drifts have not been deve-<br />

loped on the production level, all venti-<br />

lation raises <strong>and</strong> ore passes are bored<br />

from the haulage level <strong>and</strong> upwards<br />

using the boxhole boring technique. The<br />

average length of the vertical <strong>and</strong> in-<br />

clined ventilation raises is 25-50 m. The<br />

inclined ore passes average 25 m-long,<br />

but this varies up to 75 m-long. The total<br />

annual requirement for 1.5 m-diameter<br />

bored raises is 1,000 m.<br />

Restrictions are placed on the machine<br />

design by the size of the underground<br />

sections. Work sites measure<br />

3.6 x 3.6 m, <strong>and</strong> maximum transportation<br />

dimensions are 2.5 m-wide x 2.5 mhigh<br />

x 4.8 m-long. The machines must<br />

either be self-propelled or transported<br />

on rail, <strong>and</strong> have to have tramming <strong>and</strong><br />

directional lights, as well as a fire extinguisher<br />

system. The mine electrical in-<br />

stallations provide power at 575-4,000<br />

V, 3-phases at 50 Hz, <strong>and</strong> 24-220 V, sin-<br />

gle phase at 50 Hz. Each machine is de-<br />

signed for three, or less, operators per<br />

shift.<br />

The operating environment is 2,300 m<br />

above sea level, with teperatures from<br />

+25 degrees C to 0 degrees C. Relative<br />

humidity varies from 15% to 90% in<br />

the mine, where acid water <strong>and</strong> occa-<br />

sional blast vibrations may be experi-<br />

enced. Both machines are operated 24<br />

h/day, 7 days/week, with a maximum<br />

machine utilization of 15-16 h/day.<br />

evaluation period<br />

An evaluation period of three months<br />

was established to study the performance<br />

capabilities of each machine. Target per-<br />

formance criteria for the smaller slot<br />

hole machine was set at 264 m bored<br />

during the three month period, <strong>and</strong> 330<br />

m for the larger boxhole machine.<br />

This performance target was based<br />

on a 24 h/day operation, with net av-<br />

ailable operating time of 15-16 h. The<br />

number of operating personnel required,<br />

set-up <strong>and</strong> moving time, the rate of pe-<br />

netration <strong>and</strong> machine availability were<br />

all recorded during evaluation period.<br />

Atlas Copco boxhole boring units<br />

Robbins 34RH <strong>and</strong> 53RH were found<br />

to meet the requirements of the up-hole<br />

boring tender, <strong>and</strong> were selected by the<br />

mine. Built on the experience of the<br />

52R, the 53RH multi-purpose machine<br />

has been developed since the early<br />

1980s. The 34RH has been used as a<br />

raiseboring <strong>and</strong> downreaming machine<br />

for a similar period, <strong>and</strong> was first introduced<br />

in the boxhole configuration in<br />

1998. To accommodate the restricted<br />

working space in the mine, the already<br />

low-profile 34RH <strong>and</strong> 53RH had to be<br />

redesigned to further decrease the working<br />

height. Both machines are selfpropelled,<br />

<strong>and</strong> equipped with efficient<br />

muck collectors, remote-controlled pipe<br />

h<strong>and</strong>ling <strong>and</strong> automatic data logging.<br />

atlas Copco robbins 34rH<br />

The Robbins 34RH is a low profile,<br />

small diameter raise drill, designed for<br />

applications such as slot raises, backfills<br />

<strong>and</strong> narrow-vein mining. This multi-<br />

purpose, lightweight raise drill can be<br />

used for downreaming <strong>and</strong> upward<br />

boxhole boring, as well as for conventional<br />

raise boring.<br />

The machine features a variable<br />

speed hydraulic drive with a two stage<br />

planetary gearbox, <strong>and</strong> hollow-centre<br />

shaft to enable pilot-hole flushing. To<br />

change boring methods, the Robbins<br />

34RH is easily turned upside down, to<br />

orient the drive head into either upward<br />

or downward boring position.<br />

The Robbins 34RH was already a<br />

true low-profile raise drill. However, to<br />

accommodate the restricted site dimensions,<br />

<strong>and</strong> to allow room for a muckh<strong>and</strong>ling<br />

system on top of the machine,<br />

the maximum working height had to<br />

be lowered further. This was achieved<br />

through the use of shorter high-thrust<br />

telescopic cylinders, <strong>and</strong> by utilizing<br />

750 mm-long by 254 mm-diameter drill<br />

rods.<br />

This reduced the working height of<br />

the assembly to 3.6 m, including the<br />

muck h<strong>and</strong>ling system.<br />

The new muck h<strong>and</strong>ling arrange-<br />

ment, which had been fitted on two ear-<br />

lier Robbins 34RH machines commis-<br />

sioned in 1998 <strong>and</strong> 1999, has been<br />

further developed for efficient muck<br />

collection in the boxhole boring mode.<br />

The remote controlled <strong>and</strong> hydraulically<br />

operated muck collector is fully<br />

integrated into the derrick assembly, <strong>and</strong><br />

remains on the machine, even during<br />

transportation.<br />

92 underground mining methods

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