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Mining_Methods_UnderGround_Mining - Mining and Blasting

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zinkgruVan, Sweden<br />

Changing systems at zinkgruvan<br />

Partners in<br />

production<br />

Zinkgruvan <strong>Mining</strong>, Sweden’s third<br />

largest mining company, is owned<br />

<strong>and</strong> operated by Lundin <strong>Mining</strong><br />

Group. Zinkgruvan <strong>Mining</strong> produces<br />

zinc concentrate (55% Zn) <strong>and</strong><br />

lead concentrate (73% Pb <strong>and</strong><br />

l,400 g/t Ag) <strong>and</strong> ships to smelters<br />

in northern Europe. The mine<br />

has been continuously in produc-<br />

tion since 1857, <strong>and</strong> ore output<br />

in 2006 was 787,000 t, together<br />

with around 250,000 t from waste<br />

development. Average zinc grades<br />

were high at 10.3%, whereas lead<br />

grades fell to 4.6%, <strong>and</strong> silver to<br />

93 g/t. For 2007, ore production<br />

is planned at 850,000 t, <strong>and</strong> a pro-<br />

ject to increase reserves is underway.<br />

Zinkgruvan ore reserves total<br />

11.2 million t, containing 9.3%<br />

zinc, 4.3% lead <strong>and</strong> 107 g/t silver,<br />

equivalent to approximately 15<br />

years of production. Added to<br />

this, discovered in the 1990s, is a<br />

copper mineralization of 3.5 million<br />

t containing 3.1% copper <strong>and</strong><br />

49 g/t silver.<br />

Production is obtained from<br />

open stopes where, following<br />

difficulties with seepage from<br />

hydraulic fill when rock quality<br />

diminished, the mine now uses<br />

paste fill. Rather than deepen<br />

the main hoisting shaft, the main<br />

ramp access was developed be-<br />

low the 800 m level <strong>and</strong> will bot-<br />

tom out at 1,100 m under present<br />

plans. Key to Zinkgruvan production<br />

efforts is equipment sup-<br />

plied by Atlas Copco, which includes<br />

four Simba production<br />

drill rigs, three Rocket Boomers<br />

<strong>and</strong> two Boltec rigs, together<br />

with long-term maintenance <strong>and</strong><br />

consumable supply contracts.<br />

Methodology<br />

Until the mid-1980s, upwards cut <strong>and</strong><br />

fill was the dominant mining method.<br />

However, when mining began at the 650<br />

m-level in Nygruvan, the first problems<br />

with rock stress occurred, resulting in<br />

the need for increased rock reinforcement.<br />

Longhole drilling with Simba M4 C in the Burkl<strong>and</strong> stopes.<br />

When mining reached the 566 mlevel,<br />

a borehole camera survey revealed<br />

a roof split 6 m above the stopes, causing<br />

ab<strong>and</strong>onment of cut <strong>and</strong> fill methods<br />

on safety grounds.<br />

Benching methods were introduced,<br />

<strong>and</strong> have been under constant development<br />

since, primarily because of high<br />

rock stress. Using benching, no working<br />

place need be developed wider than 7 m.<br />

Over the years, benching has developed<br />

from longitudinal bench <strong>and</strong> fill.<br />

The mined out bench is backfilled with<br />

hydraulic fill before mining the next<br />

bench above. Vertical pillars in the ore<br />

are left to stabilize the surrounding rock.<br />

Open stoping<br />

Development continued towards sublevel<br />

open stoping, which is a larger<br />

scale stoping method than longitudinal<br />

bench <strong>and</strong> fill, with improved rock<br />

stress.<br />

Sub-level open stoping as a production<br />

method worked excellently in<br />

Nygruvan, where the country rock is<br />

of extremely good quality. The ore is<br />

homogeneous, with distinct ore boundaries<br />

where dip in the ore is greater than<br />

75 degrees. The open room that is<br />

formed after the stope is mucked has<br />

height measurements of up to 70 m,<br />

width of 15 m, <strong>and</strong> a length of 50 m.<br />

After mucking is completed, the drawpoints<br />

are sealed with bulkheads, <strong>and</strong><br />

filled with hydraulic fill.<br />

In the mid-1990s, the Burkl<strong>and</strong> orebody<br />

was developed. Rock quality <strong>and</strong><br />

ore geometry were different compared<br />

to earlier orebodies, <strong>and</strong> a project was<br />

initiated to utilize a modified sub-level<br />

open stoping method for orebodies with<br />

weaker hanging walls, but retaining the<br />

advantages of the stoping method.<br />

In this method, open stopes have the<br />

approximate dimensions 40 m-high x<br />

50 m-long, <strong>and</strong> the orebody width up<br />

to 30 m. Pillars up to 10 m-thick are<br />

left between every stope to support the<br />

hanging wall, so some 16% of the ore<br />

is utilized as pillars. After the first stope<br />

underground mining methods 53

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