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Mining_Methods_UnderGround_Mining - Mining and Blasting

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Boxhole boring.<br />

raiSe BOring<br />

production. St<strong>and</strong>ard RBMs are capable<br />

of boring at angles between 45 degrees<br />

<strong>and</strong> 90 degrees from horizontal, <strong>and</strong> with<br />

minor adjustment can actually bore at<br />

angles between 45 degrees <strong>and</strong> horizontal.<br />

A whole host of methods of mechanical<br />

raise <strong>and</strong> shaft excavation have been<br />

developed around the use of the RBM.<br />

These include boxhole boring, blind<br />

shaft boring, rotary drilling, down rea-<br />

ming, pilot up/ream down, pilot down/<br />

ream down, hole opening, <strong>and</strong> BorPak.<br />

alternative boring<br />

methods<br />

Boxhole boring is used to excavate raises<br />

where there is limited access, or no access<br />

at all, to the upper level. The machine is<br />

Clearance for derrick<br />

erection from the<br />

transporter system<br />

Typical raise boring underground site showing overhead clearance.<br />

set up at the lower level, <strong>and</strong> a full diameter<br />

raise is bored upward. Stabilizers<br />

are periodically added to the drill string<br />

to reduce oscillation <strong>and</strong> bending stresses.<br />

Cuttings gravitate down the hole <strong>and</strong><br />

are deflected away from the RBM at the<br />

lower level.<br />

Blind shaft boring is used where access<br />

to the lower level is limited, or impossible.<br />

A down reaming system is used,<br />

in which weights are attached to the<br />

reamer m<strong>and</strong>rel. Stabilizers are located<br />

above <strong>and</strong> below the weight stack to<br />

ensure verticality of the hole. Cuttings<br />

are removed using a vacuum or reverse<br />

circulation system.<br />

Rotary drilling is used for holes up<br />

to 250 mm-diameter, <strong>and</strong> is similar in<br />

concept to pilot hole drilling in that a bit<br />

is attached to the drill string to excavate<br />

the required hole size.<br />

Down reaming involves drilling a<br />

conventional pilot hole <strong>and</strong> enlarging it<br />

to the final raise diameter by reaming<br />

from the upper level. Larger diameter<br />

raises are achieved by reaming the pilot<br />

hole conventionally, <strong>and</strong> then enlarging<br />

it by down reaming. The down reamer<br />

is fitted with a non-rotating gripper <strong>and</strong><br />

thrust system, <strong>and</strong> a torque-multiplying<br />

gearbox driven by the drill string.<br />

Upper <strong>and</strong> lower stabilizers are installed<br />

to ensure correct kerf cutting <strong>and</strong> to reduce<br />

oscillation.<br />

Pilot up/ream down was a predecessor<br />

of modern raise boring techniques<br />

using st<strong>and</strong>ard drilling rigs. Pilot down/<br />

ream down, or hole opening, employs<br />

a small diameter reamer to follow the<br />

Overhead<br />

clearance<br />

for complete<br />

derrick<br />

extension<br />

pilot hole. Stabilizers in the drill string<br />

prevent bending.<br />

The BorPak is a relatively new ma-<br />

chine for blind hole boring which climbs<br />

up the raise as it bores. It comprises a<br />

guided boring machine, power unit,<br />

launch tube <strong>and</strong> transporter assembly,<br />

conveyor <strong>and</strong> operator console. Cuttings<br />

pass through the centre of the machine,<br />

down the raise <strong>and</strong> launch tube, <strong>and</strong> onto<br />

the conveyor. The BorPak has the potential<br />

to bore holes from 1.2 m to 2.0 mdiameter<br />

at angles as low as 30 degrees<br />

from horizontal. It eliminates the need<br />

for a drill string <strong>and</strong> provides the steering<br />

flexibility of a raise climber.<br />

raise boring machine<br />

The raise boring machine (RBM) provides<br />

the thrust <strong>and</strong> rotational forces ne-<br />

cessary for boring, as well as the equipment<br />

<strong>and</strong> instruments needed to control<br />

<strong>and</strong> monitor the process. It is composed<br />

of five major assemblies: the derrick;<br />

the hydraulic, lubrication, <strong>and</strong> electrical<br />

systems; <strong>and</strong> the control console.<br />

The derrick assembly supplies the ro-<br />

tational <strong>and</strong> thrust forces necessary to<br />

turn the pilot bit <strong>and</strong> reamer, as well as<br />

to raise <strong>and</strong> lower the drill string. Base-<br />

plates, mainframe, columns <strong>and</strong> headframe<br />

provide the mounting structure<br />

for the boring assembly. Hydraulic cy-<br />

linders provide the thrust required for<br />

lowering <strong>and</strong> lifting the drillstring, <strong>and</strong><br />

for drilling <strong>and</strong> reaming. The drive train<br />

assembly, comprising crosshead, main<br />

drive motor, <strong>and</strong> gearbox, supplies the<br />

26 underground mining methods

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