DCL, Inc. - Heavy Duty Loading Spouts

Dust Control and Loading Systems Inc
Po Box 125
08660 Ance Road
Leaders in Innovative Bulk Loading Systems Design
Heavy Duty Loading Spouts
BARGE LOADING SHIP LOADING
STOCKPILING HIGH CAPACITY OPEN LOADING
ALUMINA
BENTONITE CLAY
CALCINED COKE
CLINKER
COAL
CORN PRODUCTS
FERROUS OXIDE
FERTILIZER PRODUCTS
GRAIN PRODUCTS
GYPSUM
KAOLIN CLAY
LIGNITE
Dust Control and Loading Systems Inc
Charlevoix, Michigan 49720
www.dclinc.com or sales@dclinc.com
LIMESTONE
MAGNESIUM OXIDE
PHOSPHATE PRODUCTS
PENCIL PITCH
PORTLAND CEMENT
POTASH
SALT
SLAG
SODA ASH
SODIUM SULFATE
UREA
WOOD CHIPS
ZINC OXIDE
OV38HD OV44HD OV58HD OV66HD OV88HD
600CFM 760CFM 1300CFM 1800CFM 2700CFM
(1019 M 3 /HR) (1291 M 3 /HR) (2208 M 3 /HR) (3058 M 3 /HR) (4587 M 3 /HR)
Tele: 800-748-0563
Fax: 231-547-3343
PUBc-0200-HDLS

Heavy duty flex style spouts
use inner cones to contain
product flow enclosed by an
outer sleeve for dust
withdrawal. Inner cones are
available in durable,
lightweight urethane, carbon
steel in hardnesses to 700
BHN, or in stainless steel.
Model OV58 shown w/unique
DCL dust collector integral w/
belt conveyor headchute.
www.dclinc.com
231-547-5600
To learn more about DCL’s
other product lines, please
visit our website or give
us a call.
800-748-0563
sales@dclinc.com
Dust free coal stockpilling.
Integral heavy duty spout
drive assembly.
HEAVY DUTY LOADING SPOUTS
Pivoting gimbal allows
different loading angles.
DCL Heavy Duty Loading Spouts utilize the latest technological advancements in
the industry, providing dust free loading of a wide range of dry dusty materials at
loading rates up to 6,000 STPH.
Heavy duty flexible style loading spouts are used for loading; ships, barges, and
stockpiling. All HD models include an outer flexible sleeve and rubber skirt that
contains the dust emissions produced during loading. Also included is a
rugged drive train and unique three cable lifting system for maximum stability. The
inner cones contain the product flow are offered in a variety of materials to suit each
application.
A wide variety of accessories are offered to fit the automation needs of the user,
such as; auto raise tilt probes, slack cable and full up limit switches, the “Deadfall”,
cord reels, brake motors, and remote control just to name a few. DCL will meet or
exceed your bulk loading needs.
Here is a small list of some of the loadout facilities that are using DCL Heavy Duty
Loading Spouts.
Alabama State Docks Alcoa Aluminum Allis Minerals Alpart
Calciner Industries Colonel Terminals CSX Great Lakes Carbon
Holnam IC Rail Marine Terminal Koch Industries Lafarge Alpena Port
LAXT Penoles Port of Longview Port of Tianjin
The spout discharge is fitted with level sensing probes that
measure the product pile and automatically raise the spout
as the pile height increases. The spout can be connected to
a dust collector for purposes of evacuating the dust created
while loading. Most lumpy products can be successfully
loaded with the standard rubber skirted discharge. Products
that are considered extremely dusty can be successfully
loaded with use of the “Deadfall” discharge accessory.
Model OV58 with combination boom and
telescopic airslide for alumina loading.

Dust free grain loading
into barges.
THE DCL “DEADFALL”
Multiple spout loading system for loadout of
calcined coke.
Until the advent of the DCL “DeadFall” dust suppressor,
the choice for dust suppression when loading extremely
dusty materials was limited to mechanized choke type
devices. The DCL “DeadFall” mounts to the bottom of a
standard loading spout and is contained within a housing
incorporating counterweighted bleed air dampers and product
plug relief doors. The unique features of this
device are that it has no moving parts, requires virtually no
maintenance, and is impervious to wear.
A. Normal Loading
B. Plug Relief Doors
in Action
Stockpiling of coal with use of
a tripper conveyor.
Our field proven design has outperformed the best that
the industry has had to offer. Products such as alumina,
bentonite, calcined coke, phosphate rock, sodium sulfite,
soda ash, potash, and magnesium oxide are now
loading into ships at high rates, virtually dust free, and
have far exceeded our customers expectations.
Installation costs have shown to be recouped within a
year of operation in product recovery as well as in
reduced maintenance and service costs.
A B
Loading aerated cement
into barges dust free.
Dust free dry phosphate
loading into ships.
Unique OV66HD with 100 feet
of travel loading extremely
dusty kaolin clay.
Visit Our Website!
www.dclinc.com

Model Travel Retracted Extended
OV38HD 10’-0” 11’-3” 21’-3”
If no DeadFall
subtract 4’-0”
from
Retracted and
Extended.
Po Box 125
08660 Ance Road
15’-0” 12’-0” 27’-0”
20’-0” 12’-9” 32’-9”
25’-0” 13’-6” 38’-6”
30’-0” 14’-2” 44’-2”
Model Travel Retracted Extended
OV44HD 10’-0” 12’-11” 22’-11”
If no DeadFall
subtract 4’-6”
from
Retracted and
Extended.
15’-0” 13’-5” 28’-5”
20’-0” 14’-2” 34’-2”
25’-0” 14’-8” 39’-8”
30’-0” 15’-2” 45’-2”
35’-0” 15’-8” 50’-8”
40’-0” 16’-2” 56’-2”
45’-0” 16’-8” 61’-8”
50’-0” 17’-2” 67’-2”
55’-0” 17’-10” 72’-10”
60’-0” 18’-6” 78’-6”
Model Travel Retracted Extended
OV58HD 10’-0” 13’-9” 23’-9”
If no DeadFall
subtract 5’-0”
from
Retracted and
Extended.
15’-0” 14’-3” 29’-3”
20’-0” 14’-9” 34’-9”
25’-0” 15’-3” 40’-3”
30’-0” 16’-0” 46’-0”
35’-0” 16’-6” 51’-6”
40’-0” 17’-0” 57’-0”
45’-0” 17’-6” 62’-6”
50’-0” 18’-3” 68’-3”
55’-0” 18’-9” 73’-9”
60’-0” 19’-3” 79’-3”
Model Travel Retracted Extended
OV66HD 10’-0” 15’-2” 25’-2”
If no DeadFall
subtract 5’-0”
from
Retracted and
Extended.
20’-0” 16’-2” 36’-2”
30’-0” 16’-11” 46’-11”
40’-0” 17’-8” 57’-8”
50’-0” 18’-7” 68’-7”
55’-0” 19’-4” 74’-4”
60’-0” 20’-0” 80’-0”
65’-0” 20’-8” 85’-8”
70’-0” 21’-3” 91’-3”
75’-0” 22’-1” 97’-1”
80’-0” 22’-9” 100’-9”
Model Travel Retracted Extended
OV88HD 10’-0” 16’-0” 26’-0”
If no DeadFall
subtract 5’-6”
from
Retracted and
Extended.
CFM x 1.699 = M 3 /HR FT x .3048 = M IN x 25.4 = MM FT x 304.88 = MM
20’-0” 17’-0” 37’-0”
30’-0” 17’-9” 47’-9”
40’-0” 18’-6” 58’-6”
50’-0” 19’-3” 69’-3”
55’-0” 20’-3” 75’-3”
60’-0” 20’-0” 80’-0”
65’-0” 20’-9” 85’-9”
70’-0” 20’-9” 90’-9”
75’-0” 21’-3” 96’-3”
80’-0” 21’-6” 101’-6”
Model Loading Capacity Avg Air Withdrawal Lifting Speed
OV38HD 600 CFM 4,000 CFM 6 FPM thru 36 FPM
OV44HD 760 CFM 6,000 CFM 6 FPM thru 36 FPM
OV58HD 1,300 CFM 8,000 CFM 6 FPM thru 36 FPM
OV66HD 1,800 CFM 10,000 CFM 6 FPM thru 36 FPM
OV88HD 2,700 CFM 10,000 CFM 6 FPM thru 36 FPM
Model A B C D E F G H J K L
OV38HD 38” 48” 24” 45” 19.5” 18” 38.5” 24” 14.5” 3 1
OV44HD 44” 48” 29” 50” 21.5” 20.5” 43.75” 26” 19.75” 3 1
OV58HD 58” 48” 36” 57” 28.5” 27” 56.75” 33” 33.75” 4 2
OV66HD 66” 60” 40” 60” 31.5” 30” 62.75” 36” 38.75” 4 2
OV88HD 88” 60” 52” 80” 40.5” 40” 83” 45” 59” 4 2
General Notes:
All industrial voltages are available for electrical components.
Pre-wiring of electrical components to a pan mounted junction box is optional.
Electrical enclosures are NEMA 4 standard. NEMA 4X, 7, and 9 enclosures are optional.
Collapsible fabric sleeve is 40oz hypalon/nylon with extruded aluminum support channels.
Metal surfaces are etched, primed, and finished with industrial enamel.
Loading capacities listed are approximate and based on free flowing products. Consult DCL for
actual requirements.
Air withdrawal requirements are approximate. Consult DCL for final recommendations.
Specifications and/or dimensional data subject to change. Consult DCL for certified drawings.
Cone construction notes: Contained flow design standard with urethane cones. AR steel, 304 or
316 stainless steel optional. Other materials available to suit application.
Consult DCL for weights regarding all Heavy Duty Loading Spouts.
Dust Control and Loading Systems Inc
Charlevoix, Michigan 49720
www.dclinc.com or sales@dclinc.com
Tele: 800-748-0563
Fax: 231-547-3343
PUBc-0200-HDLS