three distribution centers for the food retail industry - SSI SCHÄFER
three distribution centers for the food retail industry - SSI SCHÄFER three distribution centers for the food retail industry - SSI SCHÄFER
THREE DISTRIBUTION CENTERS FOR THE FOOD RETAIL INDUSTRY Case Study Nestlé Deutschland AG Projects: – Weiding – Singen – Lüdinghausen
- Page 2 and 3: Automated guided vehicle PROJECT NE
- Page 4: General contracting Planning and co
THREE DISTRIBUTION<br />
CENTERS FOR THE FOOD<br />
RETAIL INDUSTRY<br />
Case Study<br />
Nestlé Deutschland AG<br />
Projects:<br />
– Weiding<br />
– Singen<br />
– Lüdinghausen
Automated guided vehicle<br />
PROJECT NESTLÉ<br />
NORDRHEIN-<br />
WESTFALEN<br />
RHEINLAND-PFALZ<br />
SAAR-<br />
LAND<br />
BREMEN<br />
Lüdinghausen<br />
HESSEN<br />
BADEN-<br />
WÜRTENBERG<br />
SCHLESWIG-<br />
HOLSTEIN<br />
NIEDERSACHSEN<br />
Singen<br />
HAMBURG<br />
THÜRINGEN<br />
HBW, double-deep, double-high storage with SRM and conveyor system<br />
SACHSEN-<br />
ANHALT<br />
Weiding<br />
BAYERN<br />
MECKLENBURG-<br />
VORPOMMERN<br />
BRANDENBURG<br />
SACHSEN<br />
Be<strong>for</strong>e After<br />
Berlin<br />
Project objective<br />
Centralization of <strong>distribution</strong> structures<br />
Savings on warehousing costs and personnel<br />
Increase in delivery quality<br />
Centralization of <strong>distribution</strong> and delivery<br />
High availability of items<br />
Integration of existing high bay warehouses<br />
Our scope of supply and services<br />
Planning and simulation with real order data<br />
Best practice solution implemented through<br />
economic efficiency calculation and financing<br />
concept<br />
Contract works and foundation measures<br />
Silo-type high bay warehouse with SRM<br />
Pallet conveyor system<br />
Visualization<br />
Material flow and order-picking control /<br />
<strong>for</strong>klift control system<br />
Warehouse management and control system<br />
Maintenance and service<br />
Location Weiding Singen Lüdinghausen<br />
Operator Forwarder Dirks Forwarder Ansorge Forwarder Geodis<br />
Square footage 13,500 m 2 14,100 m 2 17,900 m 2<br />
Goods shipped/day 50 trucks 80 trucks 70 trucks<br />
High bay warehouse (HBW)<br />
L x W x H 110 x 36 x 30 m 93 x 51 x 29 m 135 x 37 x 27 m<br />
Loading aids Euro pallets<br />
Storage locations 24,000 44,800 30,700<br />
Weight 1,250 kg 1,250 kg 1,250 kg<br />
Type of storage double-deep, double-high<br />
Storage and retrieval machine (SRM)<br />
Quantity SRM / aisles 5 / 5 7 / 7 9 / 9<br />
Load-carrying device Telescopic <strong>for</strong>k<br />
Throughput 2,860 PU/day 3,735 PU/day 3,700 PU/day
Reduction in <strong>distribution</strong> costs thanks to four<br />
central <strong>distribution</strong> <strong>centers</strong> <strong>for</strong> all of Germany<br />
In order to bring <strong>the</strong> different Nestlé <strong>food</strong> brands<br />
promptly and efficiently from <strong>the</strong> many production<br />
facilities to consumers all across Germany,<br />
<strong>SSI</strong> Schäfer was assigned <strong>the</strong> task of reorganizing<br />
<strong>the</strong> <strong>distribution</strong> of goods.<br />
Initial situation: 19 plant warehouses, 33 off-premise<br />
warehouses, and 12 regional <strong>distribution</strong> <strong>centers</strong><br />
with out-of-stock situations required frequent supply<br />
transports.<br />
A reserve inventory <strong>for</strong> some two weeks and a total<br />
inventory of 370,000 pallets necessitated a completely<br />
new logistics concept. Three <strong>distribution</strong> <strong>centers</strong><br />
of partner <strong>for</strong>warders are supplied from <strong>the</strong> different<br />
plants and deliver <strong>food</strong>stuffs to hubs or directly to<br />
grocery stores.<br />
The high per<strong>for</strong>mance is achieved by double-deep<br />
storage in <strong>the</strong> HBW, <strong>the</strong> automatic material transport<br />
system in <strong>the</strong> order-picking area, and, last but<br />
not least, by <strong>the</strong> warehouse management system.<br />
Pallet conveyor system<br />
Components Roller conveyor, chain conveyor,<br />
vertical conveyor, lifting<br />
transfer unit, turntable with<br />
integrated roller conveyor 90°,<br />
shuttle vehicle<br />
Order-picking area / shipping area<br />
Components Order-picking vehicles<br />
with mobile terminal<br />
Replenishment vehicles<br />
Paperless order picking,<br />
constant access to 500 items<br />
Automated guided vehicle<br />
Gravity roller conveyors<br />
Warehouse management system<br />
Computer hardware HP 9000<br />
Operating system Unix<br />
Database system Oracle<br />
WMS software<br />
Functionalities System visualization and<br />
diagnosis system<br />
Automatic scanner and<br />
labeling systems<br />
MLC and central control desk<br />
Storage location management<br />
(HBW and order-picking area)<br />
Material flow control<br />
Order-picking and <strong>for</strong>klift<br />
control system<br />
Order management, material<br />
planning, and automatic<br />
replenishment control<br />
Sorting and optimization of pallets<br />
ready <strong>for</strong> dispatch<br />
Dispatch control<br />
Inventory, statistics<br />
Pallet de-stacking<br />
PROJECT NESTLÉ<br />
Order-picking lines are supplied with pallets from <strong>the</strong> HBW<br />
using a vertical conveyor and MTS<br />
Paperless order picking with mobile terminal<br />
Outgoing goods / shipping area
General contracting<br />
Planning and consulting<br />
Warehouse management system<br />
Control system<br />
Steel structure / racking systems<br />
Storage and retrieval machines<br />
Conveyor system<br />
Service and maintenance<br />
<strong>SSI</strong> Schäfer Noell GmbH i_Park Klingholz 18/19<br />
D-97232 Giebelstadt<br />
Distribution center Weiding<br />
Operator: Forwarder Dirks<br />
Distribution center Singen<br />
Operator: Forwarder Ansorge<br />
Distribution center Lüdinghausen<br />
Operator: Forwarder Geodis<br />
Phone: +49/93 34/979-0<br />
Fax: +49/93 34/979-100<br />
www.ssi-schaefer-noell.com<br />
info@ssi-schaefer-noell.com<br />
No. 230506en, © by <strong>SSI</strong> Schäfer Giebelstadt. Printed in Germany.<br />
Any liability <strong>for</strong> misprints excluded. Translation: Manuela Ellebruch.
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