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VID29 Series Data Sheet - Guy Carpenter

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DESCRIPTION<br />

<strong>VID29</strong> <strong>Series</strong> Stepper Motor<br />

© 2006 <strong>Data</strong> Instrumentation Technology Limited.<br />

Email: vid.info@wellgain.com | Website: www.vid.wellgain.com<br />

Type:<strong>VID29</strong>-XX/XXP<br />

Revision:1<br />

Page 1 of 10<br />

<strong>VID29</strong>-XX and <strong>VID29</strong>-XXP series is a precise stepping motor of patent design, with gear<br />

reduction ratio 180/1, mainly used in dashboard instrumentation or other digital indicator<br />

equipments, to transfer digital signals directly and accurately to analog display output.<br />

Driven by 2 sequent logic pulse signals in 5V-10V, the output shaft can reach stepping angle<br />

resolution 1/12°. The angular speed can reach more than 500Hz.<br />

The new and modern design makes high efficiency, high position accuracy and extremely robust<br />

gear system. The special gear shape is helpful to decrease friction and noise. It chooses special<br />

material for each component to increase liability and safety for the motor.<br />

FEATURES<br />

- Wide working voltage: 5~10V.<br />

- Low current consumption: less than20mA, 5V, 2X100mW.<br />

- Wide working temperature: -40~105℃.<br />

- Extremely robust construction: Ф30mm X 7.6mm.<br />

- High μ-step resolution: 1/12°.<br />

- Directly driven by a μ-controller.<br />

TYPICAL APPLICATION<br />

signals CPU<br />

motor<br />

driving<br />

circuit<br />

0<br />

10<br />

20<br />

display<br />

perfect combination of digital accuracy and analog facility<br />

30


STEP DEFINITION AND ROTOR MOVEMENT<br />

© 2006 <strong>Data</strong> Instrumentation Technology Limited.<br />

Email: vid.info@wellgain.com | Website: www.vid.wellgain.com<br />

Type:<strong>VID29</strong>-XX/XXP<br />

Revision:1<br />

Page 2 of 10<br />

<strong>VID29</strong>-XX and <strong>VID29</strong>-XXP series motor are driven by 2 sequent logic pulse singnals. Its work<br />

diagram is as following:<br />

Pulse sequence<br />

Full 180 。<br />

U L<br />

U R<br />

Partial 60 。<br />

+5V<br />

0<br />

-5V<br />

+5V<br />

0<br />

-5V<br />

1 2 3 4 5 6 1 2 3 4 5<br />

micro 15 。<br />

Full Step Partial Step<br />

One cycle<br />

Gear ratio 1/180<br />

UL<br />

1<br />

2 3<br />

Rotor Gears Motor Output<br />

In order to make motor run more stable and decrease the noise, micro stepping technology is<br />

recommended. The micro pulse sequence which is more precise and near to sine wave, which<br />

could drive motor with 1/12º micro step of the pointer. The diagram is as following:<br />

Pulse sequence<br />

Voltage in<br />

coil<br />

+5V<br />

0<br />

-5V<br />

1 2 3 4 5 6 1 2 3 4 5<br />

Full Step Partial Step<br />

One cycle<br />

4<br />

UR<br />

Micro Step<br />

For more details about the micro stepping driving signals, please see specified files.


ABSOLUTE MAXIMUM RATINGS<br />

Driving voltage (Ub)..............…………………………...........10V<br />

EMI tolerance (1 kHz;AM 80%; 100 kHz - 2 GHz) ....….......80 V/m<br />

Solder temperature (10 sec).........………………....... ....... ...260ºC<br />

© 2006 <strong>Data</strong> Instrumentation Technology Limited.<br />

Email: vid.info@wellgain.com | Website: www.vid.wellgain.com<br />

Type:<strong>VID29</strong>-XX/XXP<br />

Revision:1<br />

Page 3 of 10<br />

ELECTRICAL AND MECHANICAL CHARACTERISTICS<br />

Tamb=25ºC, In micro step mode @ Max. voltage 4.2V, unless other specified.<br />

Parameter Symbol Test Conditions Min. Typ. Max Units<br />

Electrical Characteristics<br />

Operating Temperature Ta -40 105 ºC<br />

Coil Resistance Rb 260 280 300 Ω<br />

Operating Current Im fa=200Hz 15 20 mA<br />

Start-Stop Frequency fss JL=0.2x10 -6 kgm 2 125 Hz<br />

Maximum Driving<br />

Frequency<br />

Mechanical Characteristics<br />

fmm JL=0.2x10 -6 kgm 2 600 Hz<br />

Dynamic Torque M200<br />

fa=200Hz 1.0 1.2 1.4 MNm<br />

M400<br />

fa=400Hz 0.7 0.85 1.0 mNm<br />

Static Torque Ms Ub=5V 3.5 4.0 mNm<br />

Equivalent Motor Inertia<br />

@ Output<br />

Jm<br />

4.225<br />

E-7<br />

Gear ratio 180 :1<br />

Kgm 2<br />

Step size in full step mode 1 Degree<br />

Step size in partial step<br />

mode<br />

Step size in micro step<br />

mode<br />

Noise<br />

Others<br />

1/3 Degree<br />

1/12 Degree<br />

Backlash 0.5 1.0 Degree<br />

Noise Level<br />

SPL<br />

@ 100 °/sec<br />

@ 200 °/sec<br />

@ 400 °/sec<br />

34<br />

41<br />

44<br />

dBA<br />

dBA<br />

dBA<br />

Angle of Rotation fl Motors with internal 315 Degree


Force allowed on the<br />

pointer shaft:<br />

Axial force (push)<br />

Axial force (pull)<br />

Perpendicular force<br />

Imposed acceleration<br />

Fa<br />

Fa<br />

Fq<br />

Note: fa – full-step frequency JL – Load inertia<br />

Stop<br />

TYPICAL TORQUE AND NOISE<br />

Torque in micro step driving mode, @ Max voltage Ub= 4.2V<br />

Noise in micro step driving mode, @ Max voltage Ub= 4.2V<br />

© 2006 <strong>Data</strong> Instrumentation Technology Limited.<br />

Email: vid.info@wellgain.com | Website: www.vid.wellgain.com<br />

αp<br />

Type:<strong>VID29</strong>-XX/XXP<br />

Revision:1<br />

Page 4 of 10<br />

Unit: Unm.<br />

150<br />

70<br />

12<br />

1000<br />

Unit: dB.<br />

N<br />

N<br />

N<br />

Rad/s2


PIN CONNECTION<br />

Schematic<br />

Schematic<br />

SUGGESTED INSTALLATION<br />

© 2006 <strong>Data</strong> Instrumentation Technology Limited.<br />

Email: vid.info@wellgain.com | Website: www.vid.wellgain.com<br />

Type:<strong>VID29</strong>-XX/XXP<br />

Revision:1<br />

Page 5 of 10<br />

The <strong>VID29</strong> can be easily installed. The four contact pins can be soldered on PCB circuits. If the<br />

application is subject in very strong vibrations, screws might be necessary.<br />

Installation Diagram<br />

<strong>VID29</strong>-XX Pin Connection<br />

4<br />

3<br />

Front Mount<br />

<strong>VID29</strong>-XXP Pin Connection<br />

1<br />

2<br />

Front Mount<br />

1<br />

2<br />

4<br />

3<br />

4<br />

3<br />

1<br />

2<br />

Rear Mount<br />

Rear Mount<br />

1<br />

2<br />

4<br />

3


APPLICATION HINT<br />

© 2006 <strong>Data</strong> Instrumentation Technology Limited.<br />

Email: vid.info@wellgain.com | Website: www.vid.wellgain.com<br />

Type:<strong>VID29</strong>-XX/XXP<br />

Revision:1<br />

Page 6 of 10<br />

The parameter of the pointer:<br />

Min Typical Suggested<br />

MaxValue(*)<br />

Size: 50mm 80mm<br />

Weight: 2.5g 10g<br />

Inertia moment: −7<br />

2<br />

2× 10 kgm<br />

20× 10 kgm<br />

−7<br />

2<br />

Unbalance: 0.01mNm 0.025mNm<br />

DRIVING PULSE AND CONTROL CIRCUIT<br />

Partial-Step Driving Mode<br />

In partial-step driving mode, the motor can be directly driven by a standard logic voltage level with<br />

less than 20mA current consumption. The bit-time sequence determines the turning direction of<br />

the motor. The time sequence diagram is as following:<br />

Driving Pulse in Partial Mode<br />

Bit Map<br />

Contact 1<br />

Contact 2,3<br />

Contact 4<br />

Coil Voltage U L<br />

Coil Voltage U R<br />

1<br />

0<br />

1<br />

0<br />

1<br />

0<br />

Pulse Sequence<br />

0<br />

0<br />

1 2 3 4 5 6 1 2 3 4 5<br />

1<br />

2<br />

4<br />

3<br />

Clockwise (for <strong>VID29</strong>_xxP)<br />

Counterclockwise (for <strong>VID29</strong>_xx)<br />

Counterclockwise (for <strong>VID29</strong>_xxP)<br />

Clockwise (for <strong>VID29</strong>_xx)<br />

U L<br />

U L<br />

<strong>VID29</strong>_xxP<br />

<strong>VID29</strong>_xx<br />

U R<br />

U R<br />

4<br />

3<br />

1<br />

2


Driving Diagram in Partial Mode<br />

VDD<br />

GND<br />

U L<br />

μ-Step Driving Mode<br />

1 2 3 4<br />

© 2006 <strong>Data</strong> Instrumentation Technology Limited.<br />

Email: vid.info@wellgain.com | Website: www.vid.wellgain.com<br />

U R<br />

Type:<strong>VID29</strong>-XX/XXP<br />

Revision:1<br />

Page 7 of 10<br />

In μ-step driving mode, the motor can be driven by a current-level sequence. A μ-step is a 0.083º<br />

of pointer. The driving pulses consist of many different current level pulse sequences. The μ-step<br />

provides the pointer shaft continuous, smooth movement.<br />

Example of driving Pulses in μ-step Mode<br />

Pulse () i<br />

Pulse ( i+ 4)<br />

20<br />

16.67<br />

13.33<br />

10<br />

6.67<br />

3.33<br />

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24<br />

3.33<br />

6.67<br />

-Step1<br />

-Step2<br />

10<br />

13.33<br />

16.67<br />

20<br />

Step6 Step5<br />

Step4<br />

Drivering pulse for micro-step(Current amplitude=16.07mA)<br />

Step3<br />

Current Left in the left coil<br />

Current<br />

Right<br />

in the right coil<br />

Step2<br />

Step1<br />

-Step3<br />

i<br />

-Step4<br />

-Step5 -Step6<br />

In general the peak amplitude should be between 12.9mA and 16.07mA.


1<br />

2<br />

U L<br />

<strong>VID29</strong>_××P<br />

U R<br />

ACCELERATION PROCESS<br />

4<br />

3<br />

Clockwise( <strong>VID29</strong>_××P)<br />

CounterClockwise(<strong>VID29</strong>_××)<br />

CounterClockwise(<strong>VID29</strong>_××P)<br />

Clockwise(<strong>VID29</strong>_××)<br />

© 2006 <strong>Data</strong> Instrumentation Technology Limited.<br />

Email: vid.info@wellgain.com | Website: www.vid.wellgain.com<br />

4<br />

3<br />

U L<br />

Type:<strong>VID29</strong>-XX/XXP<br />

Revision:1<br />

Page 8 of 10<br />

<strong>VID29</strong>_xx<br />

In most of the <strong>VID29</strong>-XX applications, the angular range of the instrument dial is less than 300°.<br />

This allows to using mechanical stop to define the zero position. Generally the pointer will be<br />

reset to the zero position at each time power-up process.<br />

In power-up process, to quickly drive the pointer onto his initial stop position without creating<br />

visible and audible jitter of the pointer, we suggest a frequency acceleration process to speed<br />

up <strong>VID29</strong> step motor till a high speed. Below is an example:<br />

100000<br />

80000<br />

60000<br />

40000<br />

20000<br />

speed of rotor<br />

deg/sec<br />

500<br />

400<br />

300<br />

200<br />

100<br />

speed of<br />

pointer<br />

deg/sec<br />

Acceleration phase<br />

Star-stop frequency<br />

10 20 30 40 50 60<br />

5 10 15 20 25 30<br />

1000 3000 4000 6000<br />

Final speed<br />

U R<br />

1<br />

2<br />

Time (ms)<br />

angle of pointer<br />

angle of rotor


RELIABILITY TEST<br />

Temperature Cycle Test<br />

- Low Temperature: -40°C±2°C<br />

- High Temperature: +105°C±2°C<br />

- Dwell time: each for 1 Hrs<br />

- Transfer Time: 1.5 hrs<br />

- Cycle times: 50 cycles total 300hrs<br />

- Cycle mode: see right graph..<br />

- Motor Status: running<br />

- Reference standard: IEC60068-2-14.<br />

Thermal Shock Test<br />

- Low Temperature: -40°C±2°C<br />

- High Temperature: +105°C±2°C<br />

- Dwell time: each for 0.5hrs<br />

- Transfer Time: within 30s<br />

- Cycle:100 Cycles total 100hrs<br />

- Motor Status: non-running<br />

- Reference standard: IEC60068-2-14.<br />

Humidity Test<br />

- Temperature:+65°C±2°C<br />

- Humidity:95±2%RH<br />

- Duration:144 Hrs<br />

- Motor Status: non-running<br />

- Reference standard: IEC68-2-3.<br />

High Temperature Test<br />

- Temperature: +105°C±2°C<br />

- Duration:168 Hrs<br />

- Motor Status: running<br />

- Reference standard: IEC60068-2-2.<br />

Low Temperature Test<br />

- Temperature: -40°C±2°C<br />

- Duration: 48 Hrs<br />

- Motor Status: running<br />

- Reference standard: IEC68-2-1.<br />

© 2006 <strong>Data</strong> Instrumentation Technology Limited.<br />

Email: vid.info@wellgain.com | Website: www.vid.wellgain.com<br />

Type:<strong>VID29</strong>-XX/XXP<br />

Revision:1<br />

Page 9 of 10<br />

Mechanical Vibration Test<br />

- Pulse shape: sine pulse form<br />

- Range of frequency: 10Hz~<br />

200Hz(logarithm sweep)<br />

- Sweep cycle: 300 sec.<br />

- Direction: X,Y axis<br />

- Duration:8 hrs /each Direction<br />

- Acceleration: 6 g<br />

- Motor Status: running<br />

- Reference standard: IEC60068-2-6<br />

Mechanical Shocking Test<br />

- Height: 1.2 m<br />

- Direction: X/Y<br />

- Motor Status: non-running<br />

- Reference standard: IEC68-2-62


PACKING SKETCH MAP<br />

Tray for 100 stepper motors <strong>VID29</strong><br />

Material : PP<br />

Weight : Tray<br />

1x210g=210g<br />

Motors 100x7g=700g<br />

Total = 910g<br />

Stack for 1000 motors <strong>VID29</strong>:<br />

Material : 11Trays (including Cover)<br />

strappedtogether with plastic band<br />

Weight : Trays 10x910g=9100g<br />

Cover tray 1x210g=210g<br />

Plastic strap 2x15g=30g<br />

Total = 9340g<br />

Master-carton for 1000 motors <strong>VID29</strong>:<br />

Material : cardboard 710g/m<br />

Weight : Master-carton 1x900g=900g<br />

PE bag 2x50g=100g<br />

Production 1x9340g=9340g<br />

PE 4x60g=240g<br />

Total 10580g<br />

A cardboard of motors 10580g<br />

Plastic strap 2x15g=30g<br />

Total 10620g<br />

© 2006 <strong>Data</strong> Instrumentation Technology Limited.<br />

Email: vid.info@wellgain.com | Website: www.vid.wellgain.com<br />

Type:<strong>VID29</strong>-XX/XXP<br />

Revision:1<br />

Page 3 of 10

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