09.08.2013 Views

Resident Course in Confectionery Technology Cracking

Resident Course in Confectionery Technology Cracking

Resident Course in Confectionery Technology Cracking

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

Hard Candy Defects<br />

Paul Srnak<br />

<strong>Resident</strong><br />

<strong>Course</strong> <strong>in</strong><br />

<strong>Confectionery</strong><br />

<strong>Technology</strong><br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Good Appearance<br />

Shape<br />

Gloss<br />

Color<br />

Crack<strong>in</strong>g<br />

Strip<strong>in</strong>g<br />

Leakers<br />

Dust<strong>in</strong>ess<br />

Damage<br />

Gra<strong>in</strong><strong>in</strong>g<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Shape<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Corners Miss<strong>in</strong>g<br />

Deformed Candy<br />

Properly Formed Pieces<br />

Sizer Wheel Mark<strong>in</strong>g<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Over- and Undersized Pieces<br />

Too Much Candy<br />

Mould Over-Filled<br />

Properly Formed Pieces<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong><br />

Too Little Candy<br />

Mould Under-Filled


Undersized<br />

Undersized<br />

Properly Formed Piece<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Pulled Candy<br />

Over-Pulled Pieces<br />

Well-Pulled Piece<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Pull<strong>in</strong>g Batch<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Fats and Shape<br />

Rich, Fat Conta<strong>in</strong><strong>in</strong>g Toffee Fat-Free Molasses Chip<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Off-Cut Pillows<br />

Knives Misadjusted<br />

Edges Do Not Match<br />

Properly Formed Pieces<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Cont<strong>in</strong>uous Cutter<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong><br />

Top and Bottom<br />

Blades Must Match


Cool<strong>in</strong>g Conveyor Dents<br />

Dents<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


3 Tier Cool<strong>in</strong>g Conveyer<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Gloss<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Clear and Glossy Candy<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Vacuum Cooker<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Contact Parts, Sizers<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong><br />

Electrical Heaters below Sizers


Contact Parts, Batch Roller<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong><br />

Heaters <strong>in</strong> Top and below Cones


Gloss Lost, Surfaces too Hot<br />

Gloss Lost<br />

Properly Formed Pieces<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Slow Cooled Candy<br />

Slow-Cooled Pieces<br />

Properly Cooled Pieces<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Fats and Gloss<br />

Rich, Fat-Conta<strong>in</strong><strong>in</strong>g Toffee<br />

Glossy, Fat-Free Molasses Chips<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Protect from Humidity<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Color<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Candy Mix<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Appropriate Candy Colors<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Discolored “Sugar”<br />

Discolored Base<br />

Clear Base<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Open Fire Cook<strong>in</strong>g<br />

Higher F<strong>in</strong>al Cook Temperature<br />

Greater ΔT<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Process<strong>in</strong>g Delays<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Accurately Weigh Colors<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Measur<strong>in</strong>g Color<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Consistent Batch Size<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Mix<strong>in</strong>g Color and Flavor<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Crack<strong>in</strong>g<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Crack<strong>in</strong>g<br />

Lateral Surface Cracks<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Contact Parts, Batch Roller<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong><br />

Heaters <strong>in</strong> Top and below Cones


Contact Parts, Sizers<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong><br />

Electrical Heaters below Sizers


Remember, Do Not Over-heat!<br />

Avoid Defects Associated with Over-Heat<strong>in</strong>g<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Strip<strong>in</strong>g<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Art of Strip<strong>in</strong>g<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Manually Assembl<strong>in</strong>g Stripes<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Manually Apply<strong>in</strong>g Stripes<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Cracked Stripes<br />

Stripe Cracks<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Brown Portion Lost<br />

Strip<strong>in</strong>g Loss<br />

Properly Formed Pieces<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong><br />

White Portion Lost


Poor Strip<strong>in</strong>g<br />

Properly Formed Piece<br />

Blurry Deposit<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Leakers<br />

(Filled Candy)<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Fill<strong>in</strong>g Tube<br />

Fill<strong>in</strong>g Pump Set Up<br />

Fill<strong>in</strong>g Pump<br />

And Hopper<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Ooz<strong>in</strong>g Fill<strong>in</strong>g<br />

Fill<strong>in</strong>g “Leakers”<br />

Tight Seal<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Dust<strong>in</strong>ess<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Surface Dust<br />

Candy Dust<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Screens<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Wrapp<strong>in</strong>g Disk<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Damage<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Chipped and Broken Candy<br />

Sharp Corners<br />

Pulled (Aerated) Pieces Lam<strong>in</strong>ated Structures<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Chipped Corners<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Padded Impact Surfaces<br />

Padd<strong>in</strong>g Material<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


More Padd<strong>in</strong>g<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Gra<strong>in</strong><strong>in</strong>g<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Gra<strong>in</strong>ed Candy<br />

Gra<strong>in</strong>ed Pieces<br />

Fresh Pieces<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Gra<strong>in</strong> Diagram<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Completely Gra<strong>in</strong>ed<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Protect from Humidity<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Apply<strong>in</strong>g Sh<strong>in</strong>e #1<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Apply<strong>in</strong>g Sh<strong>in</strong>e #2<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Apply<strong>in</strong>g Sh<strong>in</strong>e #3<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Apply<strong>in</strong>g Sh<strong>in</strong>e #4<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Internal Gra<strong>in</strong><strong>in</strong>g<br />

Fat-Based Fill<strong>in</strong>g<br />

No Gra<strong>in</strong><strong>in</strong>g<br />

Water-Based Fill<strong>in</strong>g<br />

Gra<strong>in</strong><strong>in</strong>g Inside-Out<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Good Eat<strong>in</strong>g Quality<br />

Flavor<br />

Acidulation<br />

Texture<br />

Freshness<br />

Purity<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Flavor<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Measure Flavors<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Acidulation<br />

(Citric, Malic, Lactic, Tartaric, Fumaric)<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Different Amounts of Acid<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Texture<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Air Bubbles<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Smooth Piece<br />

Air Bubbles<br />

Broken Bubbles<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Tail<strong>in</strong>g<br />

Properly Formed Pieces<br />

Severe Tail<strong>in</strong>g<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Pull<strong>in</strong>g<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Honey-comb<strong>in</strong>g<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Freshness<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Purity<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Hygiene<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Posted Rem<strong>in</strong>ders<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Metal Shav<strong>in</strong>gs<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Magnetic Trap<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Metal Detector<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Production and Ma<strong>in</strong>tenance<br />

Cooperation<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Allergens, Fill<strong>in</strong>g Kettle<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>


Allergens, Agitator<br />

Reta<strong>in</strong>ed Nuts<br />

<strong>Resident</strong> <strong>Course</strong> <strong>in</strong> <strong>Confectionery</strong> <strong>Technology</strong>

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!