FX220 - Berkel Sales & Service

FX220 - Berkel Sales & Service FX220 - Berkel Sales & Service

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<strong>Service</strong> Instructions<br />

FX210/<strong>FX220</strong><br />

76102-646 Issue 3<br />

ENGLISH<br />

12.04.00


Table of contents<br />

Removing the covers 1<br />

Installing expansion boards 2<br />

Installing a head-up display 3<br />

Status display 4<br />

Error messages 5<br />

Configuring the scale 6<br />

Management mode 6<br />

Restricted service access 6<br />

Full service access 7<br />

Verification mode 7<br />

Exiting from full or restricted service access 8<br />

Navigating service mode 9<br />

Product configuration branches 10<br />

Branch 0 - Edit counter 10<br />

Branch 5 - Typical configurations 10<br />

Branch 6 - Weighing functionality 11<br />

Branch 7 - Weighing limits 12<br />

Branch 08 - Gravity compensation 13<br />

Branch 09 - Weight display 13<br />

Branch 19 - Bleeper functions 14<br />

Branch 20 - Power saving 14<br />

Branch 29 - Key press duration 14<br />

Branch 60 - Tares 15<br />

Branch 61 - Currencies 16<br />

Branch 62 - Main currency 16<br />

Branch 63 - Main currency, dual currency conversion 17<br />

Branch 64 - Alternate currency (Euros) 17<br />

Branch 100 - PLUs 19<br />

Calibration 20<br />

Aborting calibration 21<br />

Euro conversion procedure 22<br />

Replacing a head-up display 23<br />

30kg scales 24<br />

Stiffener plate 24<br />

Base covers 24<br />

Illustrated parts list 25<br />

Head-up display 26<br />

Wiring diagram 27<br />

Table of Contents<br />

<strong>Service</strong> Instructions i


Removing the covers<br />

A<br />

B<br />

Removing the covers<br />

1. Disconnect the power supply from the scale.<br />

2. Remove the weighplate.<br />

3. Break the tamper seal.<br />

4. Remove the screw (A) and remove the expansion board cover.<br />

5. Remove the feet (and the springs if the scale is a 30kg machine).<br />

6. Remove the screw (B) at the front edge of the scale.<br />

7. Carefully lever the clips holding the cover using a flat-bladed screwdriver.<br />

Note: When replacing the cover, if either of the clips are damaged an M6 machine<br />

or self-tapping screw (C) can be used to hold the cover in place.<br />

<strong>Service</strong> Instructions 1<br />

C


Installing expansion boards<br />

Installing expansion boards<br />

Refer to the fitting instructions included with each expansion board for details on<br />

configuration settings.<br />

1. Connect the wiring loom to the expansion boards.<br />

2. Remove the cover and place the boards in their correct slots.<br />

3. Break off the appropriate blanking plate and replace the cover.<br />

2 <strong>Service</strong> Instructions


Installing a head-up display<br />

1. Disconnect the FX from the mains power supply, or remove the battery pack.<br />

2. Using a flat-bladed screwdriver, remove the blanking plate from the back of the<br />

FX.<br />

3. Attach the display using the two slotted screws. Carefully insert the plug from<br />

the display into the socket at the back of the FX.<br />

Note: Do not push the connector into the socket too hard as you may damage the<br />

socket.<br />

4. Replace the blanking plate, and reconnect the power supply.<br />

Installing a head-up display<br />

<strong>Service</strong> Instructions 3


Status display<br />

Status display<br />

The status display shows some basic information about the scale. to view this<br />

information, press the display test key twice:<br />

Top row Middle row Bottom row<br />

0 Boot block product code Boot block version number<br />

1 Application block product code Application block version number<br />

2 Configuration block product code Configuration block version<br />

number<br />

3 Product configuration checksum<br />

status:<br />

4<br />

0-OK<br />

1 - Checksum failed<br />

Mains/battery voltage Blank<br />

5 Secondary calibration counter Blank<br />

6 Cause of last reset:<br />

Blank<br />

0 - Power down<br />

1 - Watchdog<br />

2 - Clock monitor<br />

Product configuration edit<br />

counter<br />

If you need to contact your authorised service agent for advice, please make a note<br />

of all the settings shown.<br />

4 <strong>Service</strong> Instructions


Error messages<br />

Temporary<br />

error<br />

Weight<br />

unsteady<br />

Balance failed Under range Over range<br />

Error messages<br />

E5 Disconnect then reconnect the power supply.<br />

E10 Battery failure - replace the batteries (do not use NiCad batteries).<br />

E11 Power supply voltage too high. Make sure the correct power supply is being<br />

used (see page 28).<br />

E15 Disconnect then reconnect the power supply.<br />

E19 Software download tool error. Try downloading the application again.<br />

E20 Disconnect then reconnect the power supply, if the error reappears, you will<br />

need to replace the load cell (see page 28).<br />

E21 This could be caused by excessive vibration or an incorrect service<br />

calibration. Either adjust the filters (see page 11), or re-calibrate the scale<br />

(see page 20).<br />

E30 Management/service mode not exited correctly. Re-enter service mode, select<br />

the value to be changed, change the value and go to the next branch or<br />

sub-branch to accept the change.<br />

E35 An invalid configuration for the scale has been given in branch 5, re-enter the<br />

configurations (see page 10).<br />

E 36 An invalid capacity for the scale has been given in branch 5. Re-enter the<br />

configurations (see page 10).<br />

E40* The weight used for user-calibration is unsteady, re-calibrate the scale.<br />

E41* An incorrect weight is being used for user-calibration, use the correct weights<br />

E42* User calibration is not available for this scale.<br />

E100 Invalid PLU contents, re-program the PLU.<br />

E101 Transaction failed.<br />

E102 PLU write failed. The PLU has been protected in management mode.<br />

E103 Tare failed, re-program the tare.<br />

E110*The counting piece-weight is greater than 10% of the capacity of the scale.<br />

E151 A change to the configuration has failed, reprogram the configuration.<br />

E152 User does not have access to this item (in management mode).<br />

* These errors should not occur for retail scales.<br />

<strong>Service</strong> Instructions 5


Configuring the scale<br />

Configuring the scale<br />

There are three ways to configure the scale:<br />

Management<br />

mode<br />

Management mode<br />

This mode allows the user to configure a few branches of the scale. Because the<br />

configurations can be different for each scale, refer to the User Instructions for<br />

details on the branches available.<br />

To enter management mode:<br />

To exit management mode:<br />

C<br />

6231<br />

Restricted service access<br />

Restricted<br />

service access<br />

Verification<br />

mode<br />

Configuration<br />

menus<br />

Full service<br />

access<br />

<strong>Service</strong><br />

calibration<br />

This will allow you to see all of the scales configuration.<br />

You will not be able to alter the branches that are marked as 'Full service access<br />

only', if you attempt to change these configurations you will see an error message<br />

(E 152).<br />

6 <strong>Service</strong> Instructions


To enter restricted service access:<br />

The scale will now be in verification mode (see below).<br />

Full service access<br />

This will give full access to the scales configuration.<br />

1. Unplug the scale from the power supply.<br />

2. Break the security seal and carefully remove the blanking plate.<br />

3. Plug the service tool (part number 18165-140) into the side of the scale.<br />

4. Replace the weighplate and re-connect the power supply. The scale will now be<br />

in verification mode (see below).<br />

Verification mode<br />

Verification mode will display the weight to four decimal places, and zero tracking<br />

will be disabled.<br />

To go to the configuration menus:<br />

If you need to return to verification mode at any time, press:<br />

Configuring the scale<br />

<strong>Service</strong> Instructions 7


Configuring the scale<br />

Exiting from full or restricted service access<br />

To exit:<br />

Long Press<br />

E 5<br />

You will need to disconnect the power supply, (remove the service tool if you are in<br />

full service access) and reconnect the power supply.<br />

Note: If you do not exit service mode correctly you will see an E 30 error message.<br />

8 <strong>Service</strong> Instructions


Navigating service mode<br />

Each configuration setting consists of a value and a location, the location consists of<br />

a Branch number and a Sub-branch number.<br />

Branch<br />

Sub-branch For example:<br />

Value<br />

5.07<br />

129<br />

Function Key<br />

Go to the next branch.<br />

Go to the next sub-branch.<br />

Go to the previous branch. *<br />

Go to the previous sub-branch. *<br />

Go to branch 00.<br />

Select value to be changed.<br />

Change the value.<br />

Note: After changing a value, you must go to the<br />

next branch or sub-branch to accept the change.<br />

Increment the value X10.<br />

Exit service mode.<br />

Branch 5 = Weighing capacity<br />

Sub-branch 05 = Primary<br />

Capacity units Value 129 = lb<br />

If you are using the service tool, disconnect the<br />

power supply from the scale and remove the tool<br />

before reconnecting the scale to the power supply<br />

* This key may not be available on some products.<br />

Navigating service mode<br />

Long press<br />

Short press<br />

Long press<br />

Short press<br />

C Long press<br />

C short press<br />

7 8 9<br />

5 5 6<br />

1 2 3<br />

C 0 00<br />

Enter a value*<br />

Short press<br />

Long press<br />

Long press<br />

<strong>Service</strong> Instructions 9<br />

or<br />

E 5


Product configuration branches<br />

Product configuration branches<br />

Note: For older application block versions (0-5-0 or earlier) some branches or<br />

sub-branches are not available.<br />

Branch 0 - Edit counter<br />

Sub-branch Value<br />

00 - Default user<br />

mode<br />

This counter is automatically incremented whenever the<br />

product configuration has been altered.<br />

Branch 5 - Typical configurations<br />

Full service access only.<br />

Note: If you enter an incorrect value for these configurations you will see an E 30 or<br />

E35 error - re-enter the correct values.<br />

Sub-branch numbers<br />

Capacity 00 01 02 03 04 05 06 07 08 09 10 11 12<br />

12lbx0.002lb 12000 0 0 1 3 129 0 0 0 0 0 0 100<br />

15lbx0.005lb 15000 0 0 2 3 129 0 0 0 0 0 0 100<br />

30lbx0.005 30000 0 0 2 3 129 0 0 0 0 0 0 100<br />

30lbx0.01lb 30000 0 0 3 3 129 0 0 0 0 0 0 100<br />

60lbx0.01lb 60000 0 0 3 3 129 0 0 0 0 0 0 100<br />

60lbx0.02lb 60000 0 0 4 3 129 0 0 0 0 0 0 100<br />

6kgx1g 6000 0 0 0 3 1 0 0 0 0 0 0 100<br />

6kgx2g 6000 0 0 1 3 1 0 0 0 0 0 0 100<br />

7.5kgx1g 7500 0 0 0 3 1 0 0 0 0 0 0 100<br />

12kgx2g 12000 0 0 1 3 1 0 0 0 0 0 0 100<br />

15kgx2g 15000 0 0 1 3 1 0 0 0 0 0 0 100<br />

15kgx5g 15000 0 0 2 3 1 0 0 0 0 0 0 100<br />

30kgx5g 30000 0 0 2 3 1 0 0 0 0 0 0 100<br />

30kgx10g 30000 0 0 3 3 1 0 0 0 0 0 0 100<br />

6kgx1g/<br />

12lbx0.002lb<br />

6000 0 0 0 3 1 12000 0 0 0 0 0 100<br />

6kgx2g/<br />

12lbx0.005lb<br />

12kgx2g/<br />

25lbx0.005lb<br />

15kgx5g/<br />

30lbx0.01lb<br />

AVR 6kgx2/<br />

15kgx5<br />

6000 0 0 1 3 1 12000 0 0 0 0 0 100<br />

12000 0 0 1 3 1 25000 0 0 0 0 0 100<br />

15000 0 0 2 3 1 30000 0 0 0 0 0 100<br />

6000 15000 0 1 3 1 0 0 0 0 0 0 100<br />

10 <strong>Service</strong> Instructions


Branch 6 - Weighing functionality<br />

Full service access only.<br />

Sub-branch Value<br />

00 - Zero indicator. This determines when the<br />

gross zero indicator appears on the display.<br />

01 - Zero tracking. This is used to account for<br />

minor weight changes over time. For<br />

example, when weighing in dusty<br />

environments.<br />

02 - Balance on power up. When powered up,<br />

the scale determines if it is within its previous<br />

balance range, if it is, it looks at sub-branch<br />

03. If it is not a balance failed indicator will<br />

appear. A typical example of an error is if the<br />

scale is powered up without the weighplate<br />

on the scale.<br />

03 - Automatic zero self balance. If enabled, the<br />

scale will automatically perform a balance.<br />

0 - Gross zero appears when the range is<br />

between ±0.25 divisions.<br />

1 - Gross zero appears when the range is<br />

between ±0.5 divisions.<br />

0 - Disabled.<br />

1 - Fast wide.<br />

3 - Slow wide.<br />

5 - Fast narrow.<br />

7 - Slow narrow.<br />

0 - Disabled. No test performed.<br />

1 - -5 to 15%.<br />

3 - -2 to 2%.<br />

0 - Disabled.<br />

1 - Enabled.<br />

04 - Dual capacity switching. 0 - Allowed for all weight ranges.<br />

1 - Only allowed at gross zero.<br />

05 - Weight return to zero. When a weight has<br />

been removed from the scale, this<br />

determines how near to zero the scale must<br />

be before displaying the zero indicator.<br />

06 - Hysteresis. This is used to prevent the<br />

weight display from flickering between the<br />

top of one weight increment and the bottom<br />

of the next.<br />

07 - Normal balance range. This is percentage<br />

of the capacity that the zero can move away<br />

from the power up balance due to zero<br />

tracking, automatic or manual balance.<br />

08 - Filters. If the scale is in an environment<br />

where there is vibration, for example in a<br />

mechanical workshop, filters can be applied<br />

so that the weight display remains steady.<br />

The stronger the filter the longer the display<br />

will take to display a weight.<br />

09 - Minimum test weight for customer<br />

calibration. Not available.<br />

10 - Maximum correction from customer<br />

calibration. Not available.<br />

0 - Gross zero division.<br />

1 - Between 0 and 20 divisions.<br />

0 - Disabled.<br />

1 - Enabled.<br />

0 - 200 Primary capacity (%) multiplied by 2.<br />

For example, 200 = 100% 50 = 25%.<br />

0 - Default filter (3).<br />

1 -8 1 = Slight filter, 8 = Strong filter.<br />

0 - 200 Capacity (%) multiplied by 2.<br />

0 - 255 divisions.<br />

Product configuration branches<br />

<strong>Service</strong> Instructions 11


Product configuration branches<br />

Sub-branch Value<br />

11 - Alternate Units. This will convert the<br />

displayed weight into the selected units.<br />

12 - Weight steady. The weight must remain<br />

within the given ± range for a set amount of<br />

time before the weight is displayed.<br />

13 - Tare increment. This sets the tare value that<br />

can be accepted by the scale. For example,<br />

on a 15kg x 5g scale if the tare increment is<br />

set to 1, then the tare weight must be a<br />

multiple of 5g. If the tare weight is not a<br />

multiple, then the scale will not accept the<br />

tare.<br />

14 - Automatic re-tare. This sets the percentage<br />

of a tare within which subsequent tares will<br />

also be allowed without having to press the<br />

tare key. This is generally used where there<br />

is minor weight variation between containers.<br />

For example, cardboard boxes.<br />

Branch 7 - Weighing limits<br />

Full service access only.<br />

Sub-branch Value<br />

00 - Minimum weight. This restricts the weight<br />

display so that it remains blank until the<br />

minimum weight has been exceeded.<br />

01 - Under range limit. If the scale is set to<br />

display negative values (Branch 9<br />

sub-branch 00) the weight display remains<br />

blank until the negative weight has been<br />

exceeded.<br />

0 - Disable alternate units.<br />

1 - USA decimal Pounds.<br />

2 - Grams.<br />

0 - ± 0.1 divisions.<br />

1 - ± 0.25 divisions.<br />

2 - ± 0.5 divisions.<br />

3 - ± 1 divisions.<br />

4 - ± 1.5 divisions.<br />

5 - ± 2 divisions.<br />

6 - ± 3 divisions.<br />

7 - ± 5 divisions.<br />

0 - Allow any tare increment.<br />

1 - Tare increment must be a multiple of the<br />

weight increment.<br />

0 - Disable automatic re-tare.<br />

1 - 200 tare range (%) multiplied by 2.<br />

For example, 200 = 100% 50 = 25%<br />

0 - 65535 divisions.<br />

This is the minimum weight (shown on the<br />

overlay) divided by the minimum weight<br />

increment (e).<br />

0 - 65535 divisions.<br />

12 <strong>Service</strong> Instructions


Branch 08 - Gravity compensation<br />

Full service access only.<br />

Sub-branch Value<br />

00 - Calibration gravity factor. This is the<br />

gravity factor of the location where the scale<br />

has been calibrated.<br />

01 - Site gravity factor. This is the gravity factor<br />

of the location where the scale is to be used.<br />

As published by the support office of your<br />

national distributor.<br />

Minimum value = 975000<br />

Maximum value = 985000<br />

You must enter a six digit value as the gravity<br />

factors are automatically set to five decimal<br />

places.<br />

If the scale is to be calibrated and used in the same gravity zone, then both gravity<br />

factors should be set to 0.<br />

If you intend to calibrate the scale and then send the scale to a different gravity<br />

zone, you must enter the calibration and site gravity factors.<br />

If you do not know the site gravity factor, you must enter the calibration gravity<br />

factor and send a note with the scale stating that the site gravity factor is to be<br />

entered and needs to be re-verified and stamped before being sold to the customer.<br />

Note: Once the calibration and site gravity factors have been entered, the scale<br />

may not weigh correctly until the scale is at the site.<br />

Branch 09 - Weight display<br />

Full service access only.<br />

Sub-branch Value<br />

00 - Blank net weight display. This sets the<br />

display to either show a negative net weight<br />

or to blank the display when a tare is created<br />

and then removed from the scale.<br />

0 - Negative net weight display.<br />

1 - Blank net weight display.<br />

01 - Weight decimal marker type. 0 - Comma.<br />

1 - Decimal point.<br />

Product configuration branches<br />

<strong>Service</strong> Instructions 13


Product configuration branches<br />

Branch 19 - Bleeper functions<br />

Sub-branch Value<br />

00 - Bleep when below zero. 0 - Disabled.<br />

1 - Enabled.<br />

01 - Keyboard bleep. 0 - Disabled.<br />

1 - Enabled.<br />

02 - Target bleep. 0 - Disabled.<br />

1 - Enabled.<br />

03 - Error bleep. 0 - Disabled.<br />

1 - Enabled.<br />

04 - Bleeper volume. 0 - Quiet.<br />

1 - Loud.<br />

Branch 20 - Power saving<br />

Sub-branch Value<br />

00 - Backlight timeout. This is the length of time<br />

between the last scale activity and the<br />

backlight being deactivated.<br />

01 - Sleep timeout. This is the length of time<br />

between the last scale activity and the scale<br />

going into 'SLEEP' mode.<br />

Branch 29 - Key press duration<br />

Sub-branch Value<br />

0 - Permanently off.<br />

1 - 5 seconds.<br />

2 - 1 minute.<br />

3 - 5 minutes.<br />

4 - Permanently on.<br />

0 - No sleep timeout.<br />

1 - 1 minute.<br />

2 - 5 minutes.<br />

3 - 30 minutes.<br />

00 - ’Long’ key press duration. 1 - 255 milliseconds X10 (E.g. 200 = 2sec).<br />

14 <strong>Service</strong> Instructions


Branch 60 - Tares<br />

Sub-branch Value<br />

Note: See also, branch 6 sub-branch 13 - tare increment, and branch 6 sub-branch 14 - automatic<br />

re-tare.<br />

00 - Tare balance interlock. This determines<br />

whether the scale allows the zero key to be<br />

used while a tare is active.<br />

01 - Tare cancelling. This determines the<br />

method of cancelling a tare.<br />

02 - Tare cancelling with Tare keys. This<br />

enables or disables tare cancelling using the<br />

tare key.<br />

03 - Keyboard entered tares*. 0 - Disabled.<br />

1 - Enabled.<br />

04 - Cumulative tare. If enabled, tares can be<br />

added together.<br />

05 - PLU tare*. If enabled, a tare can be included<br />

in a PLU.<br />

06 - PLU proportional tare*. If enabled, a<br />

proportional tare can be included in a PLU.<br />

This is compulsory in Canada.<br />

07 - Programming PLU tares*. This determines<br />

whether PLU tares can be programmed<br />

using a PLU hot key.<br />

* These are not legal for European scales.<br />

0 - Manual balance is disabled whilst any tare is<br />

active.<br />

1 - Manual balance clears all the tares before<br />

balancing.<br />

0 - Retained. A retained tare will not be<br />

cancelled until all the weight is removed from<br />

the scale and the tare key pressed.<br />

1 - Semi -self cancelling. These tares are<br />

automatically cancelled when both the tare<br />

and the goods are removed from the scale.<br />

The tare can be manually cancelled before<br />

entering a unit price by removing all the<br />

weight from the scale and pressing the tare<br />

key.<br />

3 - Canadian/US price tare cancel. These tares<br />

are automatically cancelled when both the<br />

tare and the goods are removed from the<br />

scale. The tare cannot be manually cancelled<br />

until a unit price is entered and the<br />

transaction completed.<br />

0 - Disable tare cancelling with tare key.<br />

1 - Enable tares to be cancelled with the tare<br />

keys.<br />

0 - Disabled.<br />

1 - Enabled.<br />

0 - Disabled.<br />

1 - Enabled.<br />

0 - Disabled.<br />

1 - Enabled.<br />

Product configuration branches<br />

0 - PLU tares can only be programmed in<br />

management mode.<br />

1 - PLU tares can be programmed from active<br />

tares.<br />

<strong>Service</strong> Instructions 15


Product configuration branches<br />

Branch 61 - Currencies<br />

Sub-branch Value<br />

00 - Default price base. 0 - Lower. For example, 100g.<br />

1 - Upper. For example, kg.<br />

01 - Enable numeric key timeout. This<br />

determines whether there is a time<br />

restriction for entering numbers using the<br />

keyboard.<br />

02 - Numeric key timeout. This sets the<br />

maximum time for entering consecutive<br />

numbers on the keyboard. For example, if<br />

you press '2' then '3' rapidly the display will<br />

show '23'. if you press '2' then '3' slowly the<br />

display will show '2' and then '3'.<br />

03 - Unit price cancelling. This determines<br />

whether the unit price is cancelled when the<br />

net weight returns to zero.<br />

04 - Default currency. This determines whether<br />

the scale looks at branch 62 or branch 64.<br />

This branch is used by the Euro conversion<br />

procedure (see page 22).<br />

05 - Price base switching. Depending on the<br />

software used, this enables or disables price<br />

base switching or the X2 and X4 and ADD<br />

keys.<br />

0 - Disabled.<br />

1 - Enabled.<br />

Branch 62 - Main currency<br />

This is the default currency display.<br />

Sub-branch Value<br />

1 - 255 milliseconds x10.<br />

0 - Self cancelling.<br />

1 - Retained.<br />

0 - Main currency (branch 62).<br />

1 - Alternate currency (branch 64).<br />

0 Disable price base switching.<br />

1 Enable price base switching only when<br />

weighing in metric units.<br />

2 Enable price base switching only when<br />

weighing in imperial units.<br />

3 Enable price base switching when weighing<br />

in metric or imperial units.<br />

00 - Unit price decimal places. 0 - 3 decimal places.<br />

01 - Unit price thousands separator. 0 - Disabled.<br />

1 - Enabled.<br />

02 - Price decimal marker. 0 - Comma.<br />

1 - Decimal point.<br />

03 - Unit price trailing dummy zero. 0 - Disabled.<br />

1 - Enabled.<br />

04 - Total decimal places. 0 - 3 decimal places.<br />

05 - Total thousands separator. 0 - Disable thousands separator for total price<br />

and add total.<br />

1 - Enable thousands separator for total price<br />

and add total.<br />

16 <strong>Service</strong> Instructions


Sub-branch Value<br />

06 - Total price rounding. 0 - No rounding.<br />

1 - 255 Round up or down to nearest 1-255.<br />

07 - Add total rounding. 0 - No rounding.<br />

08 - Dual currency display decimal places.<br />

1-255 (Round by).<br />

0 - 3 decimal places.<br />

09 - Dual currency display thousands<br />

separator.<br />

0 - Disabled.<br />

1 - Enabled.<br />

10 - Dual currency display decimal marker. 0 - Comma.<br />

1 - Decimal point.<br />

11 - 1st character of dual currency string.<br />

12 - 2nd character of dual currency string.<br />

13 - 3rd character of dual currency string.<br />

14 - 4th character of dual currency string.<br />

15 - 5th character of dual currency string. (must<br />

be 0)<br />

16 - Dual currency price rounding. 0 - No rounding.<br />

1 - 255 Round by...<br />

0-30 A-65 K-75 U-85<br />

1-31 B-66 L-76 V-86<br />

2-32 C-67 M-77 W-87<br />

3-33 D-68 N-78 X-88<br />

4-34 E-69 O-79 Y-89<br />

5-35 F-70 P-80 Z-90<br />

6-36 G-71 Q-81<br />

7-37 H-72 R-82<br />

8-38 I-73 S-83<br />

9-39 J-74 T-84<br />

Branch 63 - Main currency, dual currency conversion<br />

This is the conversion rate between a countries main currency and (branch 62) and<br />

the alternate currency (branch 64). Typically this is used to switch between a<br />

countries main currency and Euros.<br />

Sub-branch Value<br />

00 - Digits. 0 - 999,999.<br />

01 - Decimal places. 0 - 6 decimal places.<br />

For example: The Italian conversion rate is 1936.27<br />

Sub-branch 00 = 193627<br />

Sub-branch 01 = 2<br />

To be legal, the conversion rate for the Euro must be entered to 6 significant digits.<br />

Branch 64 - Alternate currency (Euros)<br />

When the alternate currency key is pressed, the scale will use this configuration to<br />

display the price.<br />

Sub-branch Value<br />

00 - Unit price decimal places. 0 - 3 decimal places.<br />

Product configuration branches<br />

<strong>Service</strong> Instructions 17


Product configuration branches<br />

Sub-branch Value<br />

01 - Unit price thousands separator. 0 - Disabled.<br />

1 - Enabled.<br />

02 - Price decimal marker. 0 - Comma.<br />

1 - Decimal point.<br />

03 - Unit price dummy zero. 0 - Disabled.<br />

1 - Enabled.<br />

04 - Total decimal places. 0 - 3 decimal places.<br />

05 - Total thousands separator. 0 - Disable thousands separator for total price<br />

and add total.<br />

1 - Enable thousands separator for total price<br />

and add total.<br />

06 - Total price rounding. 0 - No rounding.<br />

1 - 255 Round up or down to nearest 1-255.<br />

07 - Add total rounding. 0 - No rounding.<br />

08 - Dual currency display decimal places.<br />

1-255 (Round by).<br />

0 - 3 decimal places.<br />

09 - Dual currency display thousands<br />

separator.<br />

0 - Disabled.<br />

1 - Enabled.<br />

10 - Dual currency display decimal marker. 0 - Comma.<br />

1 - Decimal point.<br />

11 - 1st character of dual currency string.<br />

12 - 2nd character of dual currency string.<br />

13 - 3rd character of dual currency string.<br />

14 - 4th character of dual currency string.<br />

15 - 5th character of dual currency string. (must<br />

be 0)<br />

16 - Dual currency price rounding. 0 - No rounding.<br />

1 - 255 Round by...<br />

0-30 A-65 K-75 U-85<br />

1-31 B-66 L-76 V-86<br />

2-32 C-67 M-77 W-87<br />

3-33 D-68 N-78 X-88<br />

4-34 E-69 O-79 Y-89<br />

5-35 F-70 P-80 Z-90<br />

6-36 G-71 Q-81<br />

7-37 H-72 R-82<br />

8-38 I-73 S-83<br />

9-39 J-74 T-84<br />

18 <strong>Service</strong> Instructions


Branch 100 - PLUs<br />

The branch number for a PLU = 100 plus the PLU number.<br />

For example PLU 5 = 105, PLU 19 = 119<br />

Sub-branch Value<br />

Product configuration branches<br />

00 - Unit price. 0 - 9999999<br />

01 - Tare value. 0 - No static tare<br />

1 - Tare value<br />

02 - Proportional tare. 0 - No proportional tare<br />

03 - PLU price base.<br />

Value divided by 10. For example, 335 = 33.5%<br />

4 = Lower<br />

5 = Upper<br />

<strong>Service</strong> Instructions 19


Calibration<br />

Calibration<br />

You will only be allowed to calibrate the scale when using full service access.<br />

1. Unplug the scale from the power supply.<br />

2. Break the tamper seal, carefully remove the blanking plate and plug the service<br />

tool into the side of the scale.<br />

3. Replace the weighplate and re-connect the power supply.<br />

4. Check that the gravity factors are correct (see page 13).<br />

5. Place a full load on the scale and remove it several times in order to 'exercise<br />

the scale'.<br />

6. Enter calibration mode:<br />

C<br />

7. Make sure there is no load on the scale.<br />

C<br />

CAL 1<br />

0.0005<br />

8. Place a half load on the scale.<br />

C<br />

CAL 2<br />

10.5476<br />

9. Place a full load on the scale.<br />

C<br />

CAL 3<br />

19.8754<br />

10. Remove half the load.<br />

C<br />

CAL 4<br />

10.5476<br />

CAL<br />

0.0005<br />

20 <strong>Service</strong> Instructions


11. Remove all the load.<br />

C<br />

CAL 5<br />

1.7155<br />

12. The calibration procedure is now complete.<br />

13. Disconnect the scale from the power supply.<br />

14. Remove the service tool from the side of the scale and reconnect the power<br />

supply.<br />

Aborting calibration<br />

If you attempt to abandon the calibration procedure you will see:<br />

CAL<br />

done<br />

1.7155<br />

You must start the calibration procedure again.<br />

Calibration<br />

<strong>Service</strong> Instructions 21


Euro conversion procedure<br />

Euro conversion procedure<br />

To convert the scale to use Euros:<br />

C<br />

Remove the national currency sticker to reveal the Euro symbols:<br />

kg<br />

2002 Euro C ALT<br />

The scale will now use the Euro as the default price base. To view the national<br />

currency, press the Euro key.<br />

To change the scale back to using the national currency as the default price base,<br />

change branch 61, sub-branch 04 to a value of 0.<br />

22 <strong>Service</strong> Instructions


Replacing a head-up display<br />

1. Slide the collar down the column.<br />

2. Gripping the headup display firmly, press hard at the two points marked A, and<br />

break open the covers:<br />

A<br />

On<br />

1 2<br />

A<br />

Replacing a head-up display<br />

3. Disconnect and remove the damaged display.<br />

4. For the new display, make sure that both dip-switches are in the ON position.<br />

5. Fit the new display, making sure that the loom is connected to socket 'B'.<br />

6. Snap the covers together and re-fit the collar.<br />

<strong>Service</strong> Instructions 23<br />

B<br />

On<br />

1 2


30kg scales<br />

30kg scales<br />

For 30kg scales, a stiffener plate must be used.<br />

Stiffener plate<br />

M8x16mm (x4)<br />

13811-151<br />

Foot spring<br />

64413-112<br />

30kg stiffener plate<br />

65651-706<br />

Base covers<br />

If you need to replace a damaged base cover, break off all four cut-outs from the<br />

new cover before replacing.<br />

24 <strong>Service</strong> Instructions


Illustrated parts list<br />

M4x6mm<br />

13755-113<br />

Base cover/<br />

Expansion<br />

board cover<br />

70221-172<br />

M4x6mm<br />

13758-406<br />

Blanking plate<br />

65379-482<br />

Battery box<br />

cover<br />

61225-153<br />

Software<br />

sealing plug<br />

61225-141<br />

Sealing Label<br />

67814-286<br />

28 way<br />

keyboard<br />

70785-965<br />

Price<br />

computing LCD<br />

(non-backlit)<br />

70658-231<br />

(backlit)<br />

70658-232<br />

Cover plug<br />

18137-598<br />

Display window<br />

61768-104<br />

Cross rubber (x4)<br />

68488-102<br />

Illustrated parts list<br />

Foot (x4)<br />

61664-151<br />

Spring (30kg)<br />

64413-112<br />

M6x16mm (x4)<br />

13756-105<br />

T701 Load cell<br />

See table for<br />

details<br />

Stiffener plate<br />

65556-110<br />

Structural<br />

cover<br />

moulding<br />

61333-219<br />

Overload<br />

stops (x8)<br />

62837-107<br />

Spacer<br />

65331-342<br />

Cross<br />

68481-145<br />

M6x12mm (x3)<br />

13811-138<br />

Spirit level<br />

68777-106<br />

Weighplate<br />

68412-592<br />

<strong>Service</strong> Instructions 25


Illustrated parts list<br />

Head-up display<br />

Front display<br />

housing<br />

61226-265<br />

M4x10mm (x2)<br />

Self-tapping<br />

15838-015<br />

LCD display<br />

70658-231<br />

Back display<br />

housing<br />

61226-266<br />

Bracket<br />

61728-124<br />

Display<br />

window<br />

61768-104<br />

M4x19mm (x3)<br />

13838-044<br />

Retaining<br />

plate<br />

65543-401<br />

Housing<br />

collet<br />

633543-401<br />

Column<br />

61656-179<br />

M5 slotted<br />

screw (x2)<br />

Bracket<br />

cover<br />

61225-142<br />

M4x19mm (x3)<br />

13838-044<br />

26 <strong>Service</strong> Instructions


Wiring diagram<br />

Battery<br />

holder<br />

18137-268<br />

70785-955<br />

70734-896<br />

Display board settings<br />

On On<br />

1 2<br />

Customer display<br />

Keyboard<br />

70785-965<br />

Mains<br />

adaptor<br />

See table<br />

for details<br />

1 2<br />

Vendor display<br />

Load cell<br />

See table<br />

for details<br />

Display*<br />

Expansion<br />

card<br />

Expansion<br />

card<br />

Expansion<br />

card<br />

70734-895<br />

*Non-backlit display<br />

70658-231<br />

*Backlit display<br />

70658-232<br />

Display*<br />

70734-913<br />

70734-912<br />

Illustrated parts list<br />

Tower<br />

Display*<br />

<strong>Service</strong> Instructions 27


Illustrated parts list<br />

Power supplies<br />

Country Part number Note<br />

UK 70682-256 Low current<br />

UK 70682-259 High current<br />

USA 70682-257 Low current<br />

USA 70682-260 High current<br />

Europe 70682-258 Low current<br />

Europe 70682-261 High current<br />

Load cells<br />

Country Part number Note<br />

Canada 70718-367 15kg price computing<br />

Canada 70718-377 30kg price computing<br />

Europe 70718-365 15kg price computing<br />

Europe 70718-375 30kg price computing<br />

General<br />

export<br />

70718-371 15kg price computing<br />

General<br />

export<br />

70718-381 30kg price computing<br />

Turkey 70718-368 15kg price computing<br />

Turkey 70718-378 30kg price computing<br />

USA 70718-366 15kg price computing<br />

USA 70718-376 30kg price computing<br />

Weight only 70718-370 15kg weight only<br />

Weight only 70718-380 30kg weight only<br />

Blank 70718-623 Blank 15kg - No software<br />

Blank 70718-385 Blank 30kg - No software<br />

28 <strong>Service</strong> Instructions


Index<br />

30kg scales 24<br />

30kg stiffener plate 24<br />

A<br />

Alternate currency 17<br />

B<br />

Bleeper functions 14<br />

C<br />

Calibration 20 - 21<br />

Configurations 10<br />

Configuring the scale 6 - 8<br />

Covers 1<br />

Currencies 16<br />

D<br />

Display board settings 27<br />

E<br />

Edit counter 10<br />

Error messages<br />

Euros<br />

5<br />

Conversion procedure 22<br />

Euros - Alternate currency 17<br />

Exiting service mode 8<br />

Expansion boards 2<br />

F<br />

Full service access 7<br />

G<br />

Gravity factors 13<br />

H<br />

Head-up display 3, 23, 26<br />

I<br />

Illustrated parts list 25 - 28<br />

K<br />

Key press duration 14<br />

L<br />

Load cells 28<br />

M<br />

Main currency 16 - 17<br />

Management mode 6<br />

N<br />

Navigating service mode 9<br />

P<br />

Parts list 25 - 28<br />

PLUs 19<br />

Power saving 14<br />

Power supplies 28<br />

S<br />

<strong>Service</strong> access 6<br />

Full 7<br />

Restricted 6<br />

Status display 4<br />

T<br />

Tares 12, 15<br />

V<br />

Verification mode 7<br />

W<br />

Weighing functionality 11<br />

Weighing limits 12<br />

Weight display 13<br />

Wiring diagram 27<br />

Index<br />

<strong>Service</strong> Instructions i


This document contains a general guide only of the product and shall not form any contract unless<br />

specifically agreed by Avery <strong>Berkel</strong> in writing in each case on the Order Acknowledgment. The<br />

specification of the products described herein may vary from time to time and may be altered without<br />

notice.<br />

Email: sales@averyberkel.com<br />

Info@averyberkel.com<br />

Internet http://www.averyberkel.com

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