FX220 - Berkel Sales & Service
FX220 - Berkel Sales & Service FX220 - Berkel Sales & Service
Service Instructions FX210/FX220 76102-646 Issue 3 ENGLISH 12.04.00
- Page 2 and 3: Table of contents Removing the cove
- Page 4 and 5: Installing expansion boards Install
- Page 6 and 7: Status display Status display The s
- Page 8 and 9: Configuring the scale Configuring t
- Page 10 and 11: Configuring the scale Exiting from
- Page 12 and 13: Product configuration branches Prod
- Page 14 and 15: Product configuration branches Sub-
- Page 16 and 17: Product configuration branches Bran
- Page 18 and 19: Product configuration branches Bran
- Page 20 and 21: Product configuration branches Sub-
- Page 22 and 23: Calibration Calibration You will on
- Page 24 and 25: Euro conversion procedure Euro conv
- Page 26 and 27: 30kg scales 30kg scales For 30kg sc
- Page 28 and 29: Illustrated parts list Head-up disp
- Page 30 and 31: Illustrated parts list Power suppli
- Page 32: This document contains a general gu
<strong>Service</strong> Instructions<br />
FX210/<strong>FX220</strong><br />
76102-646 Issue 3<br />
ENGLISH<br />
12.04.00
Table of contents<br />
Removing the covers 1<br />
Installing expansion boards 2<br />
Installing a head-up display 3<br />
Status display 4<br />
Error messages 5<br />
Configuring the scale 6<br />
Management mode 6<br />
Restricted service access 6<br />
Full service access 7<br />
Verification mode 7<br />
Exiting from full or restricted service access 8<br />
Navigating service mode 9<br />
Product configuration branches 10<br />
Branch 0 - Edit counter 10<br />
Branch 5 - Typical configurations 10<br />
Branch 6 - Weighing functionality 11<br />
Branch 7 - Weighing limits 12<br />
Branch 08 - Gravity compensation 13<br />
Branch 09 - Weight display 13<br />
Branch 19 - Bleeper functions 14<br />
Branch 20 - Power saving 14<br />
Branch 29 - Key press duration 14<br />
Branch 60 - Tares 15<br />
Branch 61 - Currencies 16<br />
Branch 62 - Main currency 16<br />
Branch 63 - Main currency, dual currency conversion 17<br />
Branch 64 - Alternate currency (Euros) 17<br />
Branch 100 - PLUs 19<br />
Calibration 20<br />
Aborting calibration 21<br />
Euro conversion procedure 22<br />
Replacing a head-up display 23<br />
30kg scales 24<br />
Stiffener plate 24<br />
Base covers 24<br />
Illustrated parts list 25<br />
Head-up display 26<br />
Wiring diagram 27<br />
Table of Contents<br />
<strong>Service</strong> Instructions i
Removing the covers<br />
A<br />
B<br />
Removing the covers<br />
1. Disconnect the power supply from the scale.<br />
2. Remove the weighplate.<br />
3. Break the tamper seal.<br />
4. Remove the screw (A) and remove the expansion board cover.<br />
5. Remove the feet (and the springs if the scale is a 30kg machine).<br />
6. Remove the screw (B) at the front edge of the scale.<br />
7. Carefully lever the clips holding the cover using a flat-bladed screwdriver.<br />
Note: When replacing the cover, if either of the clips are damaged an M6 machine<br />
or self-tapping screw (C) can be used to hold the cover in place.<br />
<strong>Service</strong> Instructions 1<br />
C
Installing expansion boards<br />
Installing expansion boards<br />
Refer to the fitting instructions included with each expansion board for details on<br />
configuration settings.<br />
1. Connect the wiring loom to the expansion boards.<br />
2. Remove the cover and place the boards in their correct slots.<br />
3. Break off the appropriate blanking plate and replace the cover.<br />
2 <strong>Service</strong> Instructions
Installing a head-up display<br />
1. Disconnect the FX from the mains power supply, or remove the battery pack.<br />
2. Using a flat-bladed screwdriver, remove the blanking plate from the back of the<br />
FX.<br />
3. Attach the display using the two slotted screws. Carefully insert the plug from<br />
the display into the socket at the back of the FX.<br />
Note: Do not push the connector into the socket too hard as you may damage the<br />
socket.<br />
4. Replace the blanking plate, and reconnect the power supply.<br />
Installing a head-up display<br />
<strong>Service</strong> Instructions 3
Status display<br />
Status display<br />
The status display shows some basic information about the scale. to view this<br />
information, press the display test key twice:<br />
Top row Middle row Bottom row<br />
0 Boot block product code Boot block version number<br />
1 Application block product code Application block version number<br />
2 Configuration block product code Configuration block version<br />
number<br />
3 Product configuration checksum<br />
status:<br />
4<br />
0-OK<br />
1 - Checksum failed<br />
Mains/battery voltage Blank<br />
5 Secondary calibration counter Blank<br />
6 Cause of last reset:<br />
Blank<br />
0 - Power down<br />
1 - Watchdog<br />
2 - Clock monitor<br />
Product configuration edit<br />
counter<br />
If you need to contact your authorised service agent for advice, please make a note<br />
of all the settings shown.<br />
4 <strong>Service</strong> Instructions
Error messages<br />
Temporary<br />
error<br />
Weight<br />
unsteady<br />
Balance failed Under range Over range<br />
Error messages<br />
E5 Disconnect then reconnect the power supply.<br />
E10 Battery failure - replace the batteries (do not use NiCad batteries).<br />
E11 Power supply voltage too high. Make sure the correct power supply is being<br />
used (see page 28).<br />
E15 Disconnect then reconnect the power supply.<br />
E19 Software download tool error. Try downloading the application again.<br />
E20 Disconnect then reconnect the power supply, if the error reappears, you will<br />
need to replace the load cell (see page 28).<br />
E21 This could be caused by excessive vibration or an incorrect service<br />
calibration. Either adjust the filters (see page 11), or re-calibrate the scale<br />
(see page 20).<br />
E30 Management/service mode not exited correctly. Re-enter service mode, select<br />
the value to be changed, change the value and go to the next branch or<br />
sub-branch to accept the change.<br />
E35 An invalid configuration for the scale has been given in branch 5, re-enter the<br />
configurations (see page 10).<br />
E 36 An invalid capacity for the scale has been given in branch 5. Re-enter the<br />
configurations (see page 10).<br />
E40* The weight used for user-calibration is unsteady, re-calibrate the scale.<br />
E41* An incorrect weight is being used for user-calibration, use the correct weights<br />
E42* User calibration is not available for this scale.<br />
E100 Invalid PLU contents, re-program the PLU.<br />
E101 Transaction failed.<br />
E102 PLU write failed. The PLU has been protected in management mode.<br />
E103 Tare failed, re-program the tare.<br />
E110*The counting piece-weight is greater than 10% of the capacity of the scale.<br />
E151 A change to the configuration has failed, reprogram the configuration.<br />
E152 User does not have access to this item (in management mode).<br />
* These errors should not occur for retail scales.<br />
<strong>Service</strong> Instructions 5
Configuring the scale<br />
Configuring the scale<br />
There are three ways to configure the scale:<br />
Management<br />
mode<br />
Management mode<br />
This mode allows the user to configure a few branches of the scale. Because the<br />
configurations can be different for each scale, refer to the User Instructions for<br />
details on the branches available.<br />
To enter management mode:<br />
To exit management mode:<br />
C<br />
6231<br />
Restricted service access<br />
Restricted<br />
service access<br />
Verification<br />
mode<br />
Configuration<br />
menus<br />
Full service<br />
access<br />
<strong>Service</strong><br />
calibration<br />
This will allow you to see all of the scales configuration.<br />
You will not be able to alter the branches that are marked as 'Full service access<br />
only', if you attempt to change these configurations you will see an error message<br />
(E 152).<br />
6 <strong>Service</strong> Instructions
To enter restricted service access:<br />
The scale will now be in verification mode (see below).<br />
Full service access<br />
This will give full access to the scales configuration.<br />
1. Unplug the scale from the power supply.<br />
2. Break the security seal and carefully remove the blanking plate.<br />
3. Plug the service tool (part number 18165-140) into the side of the scale.<br />
4. Replace the weighplate and re-connect the power supply. The scale will now be<br />
in verification mode (see below).<br />
Verification mode<br />
Verification mode will display the weight to four decimal places, and zero tracking<br />
will be disabled.<br />
To go to the configuration menus:<br />
If you need to return to verification mode at any time, press:<br />
Configuring the scale<br />
<strong>Service</strong> Instructions 7
Configuring the scale<br />
Exiting from full or restricted service access<br />
To exit:<br />
Long Press<br />
E 5<br />
You will need to disconnect the power supply, (remove the service tool if you are in<br />
full service access) and reconnect the power supply.<br />
Note: If you do not exit service mode correctly you will see an E 30 error message.<br />
8 <strong>Service</strong> Instructions
Navigating service mode<br />
Each configuration setting consists of a value and a location, the location consists of<br />
a Branch number and a Sub-branch number.<br />
Branch<br />
Sub-branch For example:<br />
Value<br />
5.07<br />
129<br />
Function Key<br />
Go to the next branch.<br />
Go to the next sub-branch.<br />
Go to the previous branch. *<br />
Go to the previous sub-branch. *<br />
Go to branch 00.<br />
Select value to be changed.<br />
Change the value.<br />
Note: After changing a value, you must go to the<br />
next branch or sub-branch to accept the change.<br />
Increment the value X10.<br />
Exit service mode.<br />
Branch 5 = Weighing capacity<br />
Sub-branch 05 = Primary<br />
Capacity units Value 129 = lb<br />
If you are using the service tool, disconnect the<br />
power supply from the scale and remove the tool<br />
before reconnecting the scale to the power supply<br />
* This key may not be available on some products.<br />
Navigating service mode<br />
Long press<br />
Short press<br />
Long press<br />
Short press<br />
C Long press<br />
C short press<br />
7 8 9<br />
5 5 6<br />
1 2 3<br />
C 0 00<br />
Enter a value*<br />
Short press<br />
Long press<br />
Long press<br />
<strong>Service</strong> Instructions 9<br />
or<br />
E 5
Product configuration branches<br />
Product configuration branches<br />
Note: For older application block versions (0-5-0 or earlier) some branches or<br />
sub-branches are not available.<br />
Branch 0 - Edit counter<br />
Sub-branch Value<br />
00 - Default user<br />
mode<br />
This counter is automatically incremented whenever the<br />
product configuration has been altered.<br />
Branch 5 - Typical configurations<br />
Full service access only.<br />
Note: If you enter an incorrect value for these configurations you will see an E 30 or<br />
E35 error - re-enter the correct values.<br />
Sub-branch numbers<br />
Capacity 00 01 02 03 04 05 06 07 08 09 10 11 12<br />
12lbx0.002lb 12000 0 0 1 3 129 0 0 0 0 0 0 100<br />
15lbx0.005lb 15000 0 0 2 3 129 0 0 0 0 0 0 100<br />
30lbx0.005 30000 0 0 2 3 129 0 0 0 0 0 0 100<br />
30lbx0.01lb 30000 0 0 3 3 129 0 0 0 0 0 0 100<br />
60lbx0.01lb 60000 0 0 3 3 129 0 0 0 0 0 0 100<br />
60lbx0.02lb 60000 0 0 4 3 129 0 0 0 0 0 0 100<br />
6kgx1g 6000 0 0 0 3 1 0 0 0 0 0 0 100<br />
6kgx2g 6000 0 0 1 3 1 0 0 0 0 0 0 100<br />
7.5kgx1g 7500 0 0 0 3 1 0 0 0 0 0 0 100<br />
12kgx2g 12000 0 0 1 3 1 0 0 0 0 0 0 100<br />
15kgx2g 15000 0 0 1 3 1 0 0 0 0 0 0 100<br />
15kgx5g 15000 0 0 2 3 1 0 0 0 0 0 0 100<br />
30kgx5g 30000 0 0 2 3 1 0 0 0 0 0 0 100<br />
30kgx10g 30000 0 0 3 3 1 0 0 0 0 0 0 100<br />
6kgx1g/<br />
12lbx0.002lb<br />
6000 0 0 0 3 1 12000 0 0 0 0 0 100<br />
6kgx2g/<br />
12lbx0.005lb<br />
12kgx2g/<br />
25lbx0.005lb<br />
15kgx5g/<br />
30lbx0.01lb<br />
AVR 6kgx2/<br />
15kgx5<br />
6000 0 0 1 3 1 12000 0 0 0 0 0 100<br />
12000 0 0 1 3 1 25000 0 0 0 0 0 100<br />
15000 0 0 2 3 1 30000 0 0 0 0 0 100<br />
6000 15000 0 1 3 1 0 0 0 0 0 0 100<br />
10 <strong>Service</strong> Instructions
Branch 6 - Weighing functionality<br />
Full service access only.<br />
Sub-branch Value<br />
00 - Zero indicator. This determines when the<br />
gross zero indicator appears on the display.<br />
01 - Zero tracking. This is used to account for<br />
minor weight changes over time. For<br />
example, when weighing in dusty<br />
environments.<br />
02 - Balance on power up. When powered up,<br />
the scale determines if it is within its previous<br />
balance range, if it is, it looks at sub-branch<br />
03. If it is not a balance failed indicator will<br />
appear. A typical example of an error is if the<br />
scale is powered up without the weighplate<br />
on the scale.<br />
03 - Automatic zero self balance. If enabled, the<br />
scale will automatically perform a balance.<br />
0 - Gross zero appears when the range is<br />
between ±0.25 divisions.<br />
1 - Gross zero appears when the range is<br />
between ±0.5 divisions.<br />
0 - Disabled.<br />
1 - Fast wide.<br />
3 - Slow wide.<br />
5 - Fast narrow.<br />
7 - Slow narrow.<br />
0 - Disabled. No test performed.<br />
1 - -5 to 15%.<br />
3 - -2 to 2%.<br />
0 - Disabled.<br />
1 - Enabled.<br />
04 - Dual capacity switching. 0 - Allowed for all weight ranges.<br />
1 - Only allowed at gross zero.<br />
05 - Weight return to zero. When a weight has<br />
been removed from the scale, this<br />
determines how near to zero the scale must<br />
be before displaying the zero indicator.<br />
06 - Hysteresis. This is used to prevent the<br />
weight display from flickering between the<br />
top of one weight increment and the bottom<br />
of the next.<br />
07 - Normal balance range. This is percentage<br />
of the capacity that the zero can move away<br />
from the power up balance due to zero<br />
tracking, automatic or manual balance.<br />
08 - Filters. If the scale is in an environment<br />
where there is vibration, for example in a<br />
mechanical workshop, filters can be applied<br />
so that the weight display remains steady.<br />
The stronger the filter the longer the display<br />
will take to display a weight.<br />
09 - Minimum test weight for customer<br />
calibration. Not available.<br />
10 - Maximum correction from customer<br />
calibration. Not available.<br />
0 - Gross zero division.<br />
1 - Between 0 and 20 divisions.<br />
0 - Disabled.<br />
1 - Enabled.<br />
0 - 200 Primary capacity (%) multiplied by 2.<br />
For example, 200 = 100% 50 = 25%.<br />
0 - Default filter (3).<br />
1 -8 1 = Slight filter, 8 = Strong filter.<br />
0 - 200 Capacity (%) multiplied by 2.<br />
0 - 255 divisions.<br />
Product configuration branches<br />
<strong>Service</strong> Instructions 11
Product configuration branches<br />
Sub-branch Value<br />
11 - Alternate Units. This will convert the<br />
displayed weight into the selected units.<br />
12 - Weight steady. The weight must remain<br />
within the given ± range for a set amount of<br />
time before the weight is displayed.<br />
13 - Tare increment. This sets the tare value that<br />
can be accepted by the scale. For example,<br />
on a 15kg x 5g scale if the tare increment is<br />
set to 1, then the tare weight must be a<br />
multiple of 5g. If the tare weight is not a<br />
multiple, then the scale will not accept the<br />
tare.<br />
14 - Automatic re-tare. This sets the percentage<br />
of a tare within which subsequent tares will<br />
also be allowed without having to press the<br />
tare key. This is generally used where there<br />
is minor weight variation between containers.<br />
For example, cardboard boxes.<br />
Branch 7 - Weighing limits<br />
Full service access only.<br />
Sub-branch Value<br />
00 - Minimum weight. This restricts the weight<br />
display so that it remains blank until the<br />
minimum weight has been exceeded.<br />
01 - Under range limit. If the scale is set to<br />
display negative values (Branch 9<br />
sub-branch 00) the weight display remains<br />
blank until the negative weight has been<br />
exceeded.<br />
0 - Disable alternate units.<br />
1 - USA decimal Pounds.<br />
2 - Grams.<br />
0 - ± 0.1 divisions.<br />
1 - ± 0.25 divisions.<br />
2 - ± 0.5 divisions.<br />
3 - ± 1 divisions.<br />
4 - ± 1.5 divisions.<br />
5 - ± 2 divisions.<br />
6 - ± 3 divisions.<br />
7 - ± 5 divisions.<br />
0 - Allow any tare increment.<br />
1 - Tare increment must be a multiple of the<br />
weight increment.<br />
0 - Disable automatic re-tare.<br />
1 - 200 tare range (%) multiplied by 2.<br />
For example, 200 = 100% 50 = 25%<br />
0 - 65535 divisions.<br />
This is the minimum weight (shown on the<br />
overlay) divided by the minimum weight<br />
increment (e).<br />
0 - 65535 divisions.<br />
12 <strong>Service</strong> Instructions
Branch 08 - Gravity compensation<br />
Full service access only.<br />
Sub-branch Value<br />
00 - Calibration gravity factor. This is the<br />
gravity factor of the location where the scale<br />
has been calibrated.<br />
01 - Site gravity factor. This is the gravity factor<br />
of the location where the scale is to be used.<br />
As published by the support office of your<br />
national distributor.<br />
Minimum value = 975000<br />
Maximum value = 985000<br />
You must enter a six digit value as the gravity<br />
factors are automatically set to five decimal<br />
places.<br />
If the scale is to be calibrated and used in the same gravity zone, then both gravity<br />
factors should be set to 0.<br />
If you intend to calibrate the scale and then send the scale to a different gravity<br />
zone, you must enter the calibration and site gravity factors.<br />
If you do not know the site gravity factor, you must enter the calibration gravity<br />
factor and send a note with the scale stating that the site gravity factor is to be<br />
entered and needs to be re-verified and stamped before being sold to the customer.<br />
Note: Once the calibration and site gravity factors have been entered, the scale<br />
may not weigh correctly until the scale is at the site.<br />
Branch 09 - Weight display<br />
Full service access only.<br />
Sub-branch Value<br />
00 - Blank net weight display. This sets the<br />
display to either show a negative net weight<br />
or to blank the display when a tare is created<br />
and then removed from the scale.<br />
0 - Negative net weight display.<br />
1 - Blank net weight display.<br />
01 - Weight decimal marker type. 0 - Comma.<br />
1 - Decimal point.<br />
Product configuration branches<br />
<strong>Service</strong> Instructions 13
Product configuration branches<br />
Branch 19 - Bleeper functions<br />
Sub-branch Value<br />
00 - Bleep when below zero. 0 - Disabled.<br />
1 - Enabled.<br />
01 - Keyboard bleep. 0 - Disabled.<br />
1 - Enabled.<br />
02 - Target bleep. 0 - Disabled.<br />
1 - Enabled.<br />
03 - Error bleep. 0 - Disabled.<br />
1 - Enabled.<br />
04 - Bleeper volume. 0 - Quiet.<br />
1 - Loud.<br />
Branch 20 - Power saving<br />
Sub-branch Value<br />
00 - Backlight timeout. This is the length of time<br />
between the last scale activity and the<br />
backlight being deactivated.<br />
01 - Sleep timeout. This is the length of time<br />
between the last scale activity and the scale<br />
going into 'SLEEP' mode.<br />
Branch 29 - Key press duration<br />
Sub-branch Value<br />
0 - Permanently off.<br />
1 - 5 seconds.<br />
2 - 1 minute.<br />
3 - 5 minutes.<br />
4 - Permanently on.<br />
0 - No sleep timeout.<br />
1 - 1 minute.<br />
2 - 5 minutes.<br />
3 - 30 minutes.<br />
00 - ’Long’ key press duration. 1 - 255 milliseconds X10 (E.g. 200 = 2sec).<br />
14 <strong>Service</strong> Instructions
Branch 60 - Tares<br />
Sub-branch Value<br />
Note: See also, branch 6 sub-branch 13 - tare increment, and branch 6 sub-branch 14 - automatic<br />
re-tare.<br />
00 - Tare balance interlock. This determines<br />
whether the scale allows the zero key to be<br />
used while a tare is active.<br />
01 - Tare cancelling. This determines the<br />
method of cancelling a tare.<br />
02 - Tare cancelling with Tare keys. This<br />
enables or disables tare cancelling using the<br />
tare key.<br />
03 - Keyboard entered tares*. 0 - Disabled.<br />
1 - Enabled.<br />
04 - Cumulative tare. If enabled, tares can be<br />
added together.<br />
05 - PLU tare*. If enabled, a tare can be included<br />
in a PLU.<br />
06 - PLU proportional tare*. If enabled, a<br />
proportional tare can be included in a PLU.<br />
This is compulsory in Canada.<br />
07 - Programming PLU tares*. This determines<br />
whether PLU tares can be programmed<br />
using a PLU hot key.<br />
* These are not legal for European scales.<br />
0 - Manual balance is disabled whilst any tare is<br />
active.<br />
1 - Manual balance clears all the tares before<br />
balancing.<br />
0 - Retained. A retained tare will not be<br />
cancelled until all the weight is removed from<br />
the scale and the tare key pressed.<br />
1 - Semi -self cancelling. These tares are<br />
automatically cancelled when both the tare<br />
and the goods are removed from the scale.<br />
The tare can be manually cancelled before<br />
entering a unit price by removing all the<br />
weight from the scale and pressing the tare<br />
key.<br />
3 - Canadian/US price tare cancel. These tares<br />
are automatically cancelled when both the<br />
tare and the goods are removed from the<br />
scale. The tare cannot be manually cancelled<br />
until a unit price is entered and the<br />
transaction completed.<br />
0 - Disable tare cancelling with tare key.<br />
1 - Enable tares to be cancelled with the tare<br />
keys.<br />
0 - Disabled.<br />
1 - Enabled.<br />
0 - Disabled.<br />
1 - Enabled.<br />
0 - Disabled.<br />
1 - Enabled.<br />
Product configuration branches<br />
0 - PLU tares can only be programmed in<br />
management mode.<br />
1 - PLU tares can be programmed from active<br />
tares.<br />
<strong>Service</strong> Instructions 15
Product configuration branches<br />
Branch 61 - Currencies<br />
Sub-branch Value<br />
00 - Default price base. 0 - Lower. For example, 100g.<br />
1 - Upper. For example, kg.<br />
01 - Enable numeric key timeout. This<br />
determines whether there is a time<br />
restriction for entering numbers using the<br />
keyboard.<br />
02 - Numeric key timeout. This sets the<br />
maximum time for entering consecutive<br />
numbers on the keyboard. For example, if<br />
you press '2' then '3' rapidly the display will<br />
show '23'. if you press '2' then '3' slowly the<br />
display will show '2' and then '3'.<br />
03 - Unit price cancelling. This determines<br />
whether the unit price is cancelled when the<br />
net weight returns to zero.<br />
04 - Default currency. This determines whether<br />
the scale looks at branch 62 or branch 64.<br />
This branch is used by the Euro conversion<br />
procedure (see page 22).<br />
05 - Price base switching. Depending on the<br />
software used, this enables or disables price<br />
base switching or the X2 and X4 and ADD<br />
keys.<br />
0 - Disabled.<br />
1 - Enabled.<br />
Branch 62 - Main currency<br />
This is the default currency display.<br />
Sub-branch Value<br />
1 - 255 milliseconds x10.<br />
0 - Self cancelling.<br />
1 - Retained.<br />
0 - Main currency (branch 62).<br />
1 - Alternate currency (branch 64).<br />
0 Disable price base switching.<br />
1 Enable price base switching only when<br />
weighing in metric units.<br />
2 Enable price base switching only when<br />
weighing in imperial units.<br />
3 Enable price base switching when weighing<br />
in metric or imperial units.<br />
00 - Unit price decimal places. 0 - 3 decimal places.<br />
01 - Unit price thousands separator. 0 - Disabled.<br />
1 - Enabled.<br />
02 - Price decimal marker. 0 - Comma.<br />
1 - Decimal point.<br />
03 - Unit price trailing dummy zero. 0 - Disabled.<br />
1 - Enabled.<br />
04 - Total decimal places. 0 - 3 decimal places.<br />
05 - Total thousands separator. 0 - Disable thousands separator for total price<br />
and add total.<br />
1 - Enable thousands separator for total price<br />
and add total.<br />
16 <strong>Service</strong> Instructions
Sub-branch Value<br />
06 - Total price rounding. 0 - No rounding.<br />
1 - 255 Round up or down to nearest 1-255.<br />
07 - Add total rounding. 0 - No rounding.<br />
08 - Dual currency display decimal places.<br />
1-255 (Round by).<br />
0 - 3 decimal places.<br />
09 - Dual currency display thousands<br />
separator.<br />
0 - Disabled.<br />
1 - Enabled.<br />
10 - Dual currency display decimal marker. 0 - Comma.<br />
1 - Decimal point.<br />
11 - 1st character of dual currency string.<br />
12 - 2nd character of dual currency string.<br />
13 - 3rd character of dual currency string.<br />
14 - 4th character of dual currency string.<br />
15 - 5th character of dual currency string. (must<br />
be 0)<br />
16 - Dual currency price rounding. 0 - No rounding.<br />
1 - 255 Round by...<br />
0-30 A-65 K-75 U-85<br />
1-31 B-66 L-76 V-86<br />
2-32 C-67 M-77 W-87<br />
3-33 D-68 N-78 X-88<br />
4-34 E-69 O-79 Y-89<br />
5-35 F-70 P-80 Z-90<br />
6-36 G-71 Q-81<br />
7-37 H-72 R-82<br />
8-38 I-73 S-83<br />
9-39 J-74 T-84<br />
Branch 63 - Main currency, dual currency conversion<br />
This is the conversion rate between a countries main currency and (branch 62) and<br />
the alternate currency (branch 64). Typically this is used to switch between a<br />
countries main currency and Euros.<br />
Sub-branch Value<br />
00 - Digits. 0 - 999,999.<br />
01 - Decimal places. 0 - 6 decimal places.<br />
For example: The Italian conversion rate is 1936.27<br />
Sub-branch 00 = 193627<br />
Sub-branch 01 = 2<br />
To be legal, the conversion rate for the Euro must be entered to 6 significant digits.<br />
Branch 64 - Alternate currency (Euros)<br />
When the alternate currency key is pressed, the scale will use this configuration to<br />
display the price.<br />
Sub-branch Value<br />
00 - Unit price decimal places. 0 - 3 decimal places.<br />
Product configuration branches<br />
<strong>Service</strong> Instructions 17
Product configuration branches<br />
Sub-branch Value<br />
01 - Unit price thousands separator. 0 - Disabled.<br />
1 - Enabled.<br />
02 - Price decimal marker. 0 - Comma.<br />
1 - Decimal point.<br />
03 - Unit price dummy zero. 0 - Disabled.<br />
1 - Enabled.<br />
04 - Total decimal places. 0 - 3 decimal places.<br />
05 - Total thousands separator. 0 - Disable thousands separator for total price<br />
and add total.<br />
1 - Enable thousands separator for total price<br />
and add total.<br />
06 - Total price rounding. 0 - No rounding.<br />
1 - 255 Round up or down to nearest 1-255.<br />
07 - Add total rounding. 0 - No rounding.<br />
08 - Dual currency display decimal places.<br />
1-255 (Round by).<br />
0 - 3 decimal places.<br />
09 - Dual currency display thousands<br />
separator.<br />
0 - Disabled.<br />
1 - Enabled.<br />
10 - Dual currency display decimal marker. 0 - Comma.<br />
1 - Decimal point.<br />
11 - 1st character of dual currency string.<br />
12 - 2nd character of dual currency string.<br />
13 - 3rd character of dual currency string.<br />
14 - 4th character of dual currency string.<br />
15 - 5th character of dual currency string. (must<br />
be 0)<br />
16 - Dual currency price rounding. 0 - No rounding.<br />
1 - 255 Round by...<br />
0-30 A-65 K-75 U-85<br />
1-31 B-66 L-76 V-86<br />
2-32 C-67 M-77 W-87<br />
3-33 D-68 N-78 X-88<br />
4-34 E-69 O-79 Y-89<br />
5-35 F-70 P-80 Z-90<br />
6-36 G-71 Q-81<br />
7-37 H-72 R-82<br />
8-38 I-73 S-83<br />
9-39 J-74 T-84<br />
18 <strong>Service</strong> Instructions
Branch 100 - PLUs<br />
The branch number for a PLU = 100 plus the PLU number.<br />
For example PLU 5 = 105, PLU 19 = 119<br />
Sub-branch Value<br />
Product configuration branches<br />
00 - Unit price. 0 - 9999999<br />
01 - Tare value. 0 - No static tare<br />
1 - Tare value<br />
02 - Proportional tare. 0 - No proportional tare<br />
03 - PLU price base.<br />
Value divided by 10. For example, 335 = 33.5%<br />
4 = Lower<br />
5 = Upper<br />
<strong>Service</strong> Instructions 19
Calibration<br />
Calibration<br />
You will only be allowed to calibrate the scale when using full service access.<br />
1. Unplug the scale from the power supply.<br />
2. Break the tamper seal, carefully remove the blanking plate and plug the service<br />
tool into the side of the scale.<br />
3. Replace the weighplate and re-connect the power supply.<br />
4. Check that the gravity factors are correct (see page 13).<br />
5. Place a full load on the scale and remove it several times in order to 'exercise<br />
the scale'.<br />
6. Enter calibration mode:<br />
C<br />
7. Make sure there is no load on the scale.<br />
C<br />
CAL 1<br />
0.0005<br />
8. Place a half load on the scale.<br />
C<br />
CAL 2<br />
10.5476<br />
9. Place a full load on the scale.<br />
C<br />
CAL 3<br />
19.8754<br />
10. Remove half the load.<br />
C<br />
CAL 4<br />
10.5476<br />
CAL<br />
0.0005<br />
20 <strong>Service</strong> Instructions
11. Remove all the load.<br />
C<br />
CAL 5<br />
1.7155<br />
12. The calibration procedure is now complete.<br />
13. Disconnect the scale from the power supply.<br />
14. Remove the service tool from the side of the scale and reconnect the power<br />
supply.<br />
Aborting calibration<br />
If you attempt to abandon the calibration procedure you will see:<br />
CAL<br />
done<br />
1.7155<br />
You must start the calibration procedure again.<br />
Calibration<br />
<strong>Service</strong> Instructions 21
Euro conversion procedure<br />
Euro conversion procedure<br />
To convert the scale to use Euros:<br />
C<br />
Remove the national currency sticker to reveal the Euro symbols:<br />
kg<br />
2002 Euro C ALT<br />
The scale will now use the Euro as the default price base. To view the national<br />
currency, press the Euro key.<br />
To change the scale back to using the national currency as the default price base,<br />
change branch 61, sub-branch 04 to a value of 0.<br />
22 <strong>Service</strong> Instructions
Replacing a head-up display<br />
1. Slide the collar down the column.<br />
2. Gripping the headup display firmly, press hard at the two points marked A, and<br />
break open the covers:<br />
A<br />
On<br />
1 2<br />
A<br />
Replacing a head-up display<br />
3. Disconnect and remove the damaged display.<br />
4. For the new display, make sure that both dip-switches are in the ON position.<br />
5. Fit the new display, making sure that the loom is connected to socket 'B'.<br />
6. Snap the covers together and re-fit the collar.<br />
<strong>Service</strong> Instructions 23<br />
B<br />
On<br />
1 2
30kg scales<br />
30kg scales<br />
For 30kg scales, a stiffener plate must be used.<br />
Stiffener plate<br />
M8x16mm (x4)<br />
13811-151<br />
Foot spring<br />
64413-112<br />
30kg stiffener plate<br />
65651-706<br />
Base covers<br />
If you need to replace a damaged base cover, break off all four cut-outs from the<br />
new cover before replacing.<br />
24 <strong>Service</strong> Instructions
Illustrated parts list<br />
M4x6mm<br />
13755-113<br />
Base cover/<br />
Expansion<br />
board cover<br />
70221-172<br />
M4x6mm<br />
13758-406<br />
Blanking plate<br />
65379-482<br />
Battery box<br />
cover<br />
61225-153<br />
Software<br />
sealing plug<br />
61225-141<br />
Sealing Label<br />
67814-286<br />
28 way<br />
keyboard<br />
70785-965<br />
Price<br />
computing LCD<br />
(non-backlit)<br />
70658-231<br />
(backlit)<br />
70658-232<br />
Cover plug<br />
18137-598<br />
Display window<br />
61768-104<br />
Cross rubber (x4)<br />
68488-102<br />
Illustrated parts list<br />
Foot (x4)<br />
61664-151<br />
Spring (30kg)<br />
64413-112<br />
M6x16mm (x4)<br />
13756-105<br />
T701 Load cell<br />
See table for<br />
details<br />
Stiffener plate<br />
65556-110<br />
Structural<br />
cover<br />
moulding<br />
61333-219<br />
Overload<br />
stops (x8)<br />
62837-107<br />
Spacer<br />
65331-342<br />
Cross<br />
68481-145<br />
M6x12mm (x3)<br />
13811-138<br />
Spirit level<br />
68777-106<br />
Weighplate<br />
68412-592<br />
<strong>Service</strong> Instructions 25
Illustrated parts list<br />
Head-up display<br />
Front display<br />
housing<br />
61226-265<br />
M4x10mm (x2)<br />
Self-tapping<br />
15838-015<br />
LCD display<br />
70658-231<br />
Back display<br />
housing<br />
61226-266<br />
Bracket<br />
61728-124<br />
Display<br />
window<br />
61768-104<br />
M4x19mm (x3)<br />
13838-044<br />
Retaining<br />
plate<br />
65543-401<br />
Housing<br />
collet<br />
633543-401<br />
Column<br />
61656-179<br />
M5 slotted<br />
screw (x2)<br />
Bracket<br />
cover<br />
61225-142<br />
M4x19mm (x3)<br />
13838-044<br />
26 <strong>Service</strong> Instructions
Wiring diagram<br />
Battery<br />
holder<br />
18137-268<br />
70785-955<br />
70734-896<br />
Display board settings<br />
On On<br />
1 2<br />
Customer display<br />
Keyboard<br />
70785-965<br />
Mains<br />
adaptor<br />
See table<br />
for details<br />
1 2<br />
Vendor display<br />
Load cell<br />
See table<br />
for details<br />
Display*<br />
Expansion<br />
card<br />
Expansion<br />
card<br />
Expansion<br />
card<br />
70734-895<br />
*Non-backlit display<br />
70658-231<br />
*Backlit display<br />
70658-232<br />
Display*<br />
70734-913<br />
70734-912<br />
Illustrated parts list<br />
Tower<br />
Display*<br />
<strong>Service</strong> Instructions 27
Illustrated parts list<br />
Power supplies<br />
Country Part number Note<br />
UK 70682-256 Low current<br />
UK 70682-259 High current<br />
USA 70682-257 Low current<br />
USA 70682-260 High current<br />
Europe 70682-258 Low current<br />
Europe 70682-261 High current<br />
Load cells<br />
Country Part number Note<br />
Canada 70718-367 15kg price computing<br />
Canada 70718-377 30kg price computing<br />
Europe 70718-365 15kg price computing<br />
Europe 70718-375 30kg price computing<br />
General<br />
export<br />
70718-371 15kg price computing<br />
General<br />
export<br />
70718-381 30kg price computing<br />
Turkey 70718-368 15kg price computing<br />
Turkey 70718-378 30kg price computing<br />
USA 70718-366 15kg price computing<br />
USA 70718-376 30kg price computing<br />
Weight only 70718-370 15kg weight only<br />
Weight only 70718-380 30kg weight only<br />
Blank 70718-623 Blank 15kg - No software<br />
Blank 70718-385 Blank 30kg - No software<br />
28 <strong>Service</strong> Instructions
Index<br />
30kg scales 24<br />
30kg stiffener plate 24<br />
A<br />
Alternate currency 17<br />
B<br />
Bleeper functions 14<br />
C<br />
Calibration 20 - 21<br />
Configurations 10<br />
Configuring the scale 6 - 8<br />
Covers 1<br />
Currencies 16<br />
D<br />
Display board settings 27<br />
E<br />
Edit counter 10<br />
Error messages<br />
Euros<br />
5<br />
Conversion procedure 22<br />
Euros - Alternate currency 17<br />
Exiting service mode 8<br />
Expansion boards 2<br />
F<br />
Full service access 7<br />
G<br />
Gravity factors 13<br />
H<br />
Head-up display 3, 23, 26<br />
I<br />
Illustrated parts list 25 - 28<br />
K<br />
Key press duration 14<br />
L<br />
Load cells 28<br />
M<br />
Main currency 16 - 17<br />
Management mode 6<br />
N<br />
Navigating service mode 9<br />
P<br />
Parts list 25 - 28<br />
PLUs 19<br />
Power saving 14<br />
Power supplies 28<br />
S<br />
<strong>Service</strong> access 6<br />
Full 7<br />
Restricted 6<br />
Status display 4<br />
T<br />
Tares 12, 15<br />
V<br />
Verification mode 7<br />
W<br />
Weighing functionality 11<br />
Weighing limits 12<br />
Weight display 13<br />
Wiring diagram 27<br />
Index<br />
<strong>Service</strong> Instructions i
This document contains a general guide only of the product and shall not form any contract unless<br />
specifically agreed by Avery <strong>Berkel</strong> in writing in each case on the Order Acknowledgment. The<br />
specification of the products described herein may vary from time to time and may be altered without<br />
notice.<br />
Email: sales@averyberkel.com<br />
Info@averyberkel.com<br />
Internet http://www.averyberkel.com