LP-II - Berkel Sales & Service

Thermal Label Printing Scale 

LP - II 

Service Manual Version 3.0

Attention: 

Copyright © 2006, by CAS Corporation. All rights reserved. No part of this publication may be 

reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any 

language or computer language, in any form or by any means, electronic, mechanical, 

magnetic, optical, chemical, manual or otherwise, without the prior expressed written permission 

of this company. 

Disclaimer: 

This company makes no representations or warranties, either expressed or implied, with respect 

to the contents hereof and specifically disclaims any warranties of merchantability or fitness for 

any particular purpose. Any software describes in this manual is sold or licensed “as is”. Should 

the programs prove defective following their purchase, the buyer (and not this company, its 

distributors, or its dealers) assumes the entire cost of all necessary servicing, repair, and any 

incidental or consequential damages resulting from any defect in the software. Further, this 

company reserves the right to revise this publication and to make changes from time to time in 

the contents hereof without obligation to notify any person of such revision or changes. 

Brand and product names are trademarks and/or registered trademarks of their respective companies.

1 General 

Table of Contents 

1. 1 Introduction ............................................................................................................................ 1 

1.2 Model and Specifications.................................................................................................... 2 

1.3 Dimensions.............................................................................................................................. 3 

2 Unpacking and Assembly 

2.1 Unpacking .............................................................................................................................. 4 

2.2 Assembly of DisplayColumn ................................................................................................ 5 

3 Proper Operation 

3.1 Environmental Considerations and Safety........................................................................ 6 

3.2 Leveling and Location.......................................................................................................... 7 

3.3 Power Outlet and Requirements ........................................................................................ 8 

4 Nomenclature 

4.1 Scale Overview...................................................................................................................... 9 

4.2 Display and Indicators........................................................................................................ 10 

4.3 Printer..................................................................................................................................... 11 

4.4 The Program Mode Numeric Keypad.............................................................................. 12 

4.5 The Program Mode PLU Keypad ...................................................................................... 14 

5 Getting Started 

5.1 Installation of the Label Roll............................................................................................... 16 

5.2 Menu and Data Entry System............................................................................................ 18 

6 Calibration Mode 

6.1 Entering Calibration Mode ................................................................................................ 20 

6.1A Entering Calibration Mode (alternate method) ............................................................ 20 

7 Calibrating the Scale Warranty Info 

7.1 Calibration Menu ................................................................................................................ 21 

7.2 Span Calibration ................................................................................................................. 21 

7.3 Span/Zero Find Adjust......................................................................................................... 22 

7.4 Gravity Constant ................................................................................................................. 23 

8 System Options 

8.1 Weight Options .................................................................................................................... 25 

8.1.1 Capacity & Units.................................................................................................................. 25 

8.1.2 Tare Options ......................................................................................................................... 26 

8.1.3 Zero Range........................................................................................................................... 26 

8.1.4 Captions & Headings ......................................................................................................... 27 

8.2 Non-Weight Options ........................................................................................................... 29 

8.2.2 Auto Print Threshold ............................................................................................................ 29 

8.3 Report Settings ..................................................................................................................... 30 

8.4 Decimal Place Setting........................................................................................................ 29 

8.5 Keypad Options................................................................................................................... 30 

8.6 Clear Memory ...................................................................................................................... 31 

8.7 Select country...................................................................................................................... 32 

9 Digital Filtering 

9.1 Digital Filter Settings............................................................................................................. 33 

ii

10 Printer Hardware Settings 

10.1 Printer Hardware Settings Menu ....................................................................................... 34 

10.2 Printer Sensors ...................................................................................................................... 34 

10.2.1 Gap/Peel Calibrate............................................................................................................ 34 

10.2.2 Gap Sensor Fine Adjust ...................................................................................................... 35 

10.2.3 Peel Sensor Fine Adjust....................................................................................................... 35 

10.3 Print Speed ........................................................................................................................... 35 

10.4 Printer Odometer ................................................................................................................ 36 

10.5 Label Type ............................................................................................................................ 36 

10.6 Feed Adjust .......................................................................................................................... 38 

10.7 Auto Threshold..................................................................................................................... 38 

10.8 Report Settings..................................................................................................................... 38 

11 Networking 

11.1 Setting Up a Network.......................................................................................................... 39 

12 Self Test Mode 

12.1 Self Test Menu ...................................................................................................................... 41 

12.2 Display Test ........................................................................................................................... 41 

12.3 Load Cell Test....................................................................................................................... 41 

12.4 Keyboard Test ...................................................................................................................... 42 

12.5 Printer Test............................................................................................................................. 43 

12.6 Peel Off Test ......................................................................................................................... 44 

12.7 Memory Size ......................................................................................................................... 44 

12.8 NV Memory Test................................................................................................................... 44 

12.9 Serial Port Test ...................................................................................................................... 45 

12.10 Firware Versions Test ........................................................................................................... 45 

13 Audit Trails 

13.1 Reading Audit Trail Counters ............................................................................................ 46 

14 Servicing and Parts Replacement 

14.1 Platform Safety Overload Adjustment ............................................................................ 47 

14.2 Removing the Upper Case................................................................................................ 47 

14.3 Main PCB Replacement .................................................................................................... 49 

14.4 Network Board Replacement........................................................................................... 50 

14.5 Power Supply Replacement ............................................................................................. 50 

14.6 Load Cell and A/D Converter Replacement................................................................. 51 

14.7 Printer Assembly Replacement......................................................................................... 51 

14.7.1 Rewind Motor Assembly Replacement........................................................................... 52 

14.7.2 Stepper Motor Assembly Replacement.......................................................................... 52 

14.7.3 Thermal Print Head Replacement.................................................................................... 53 

14.7.4 Gap Sensor Assembly Replacement............................................................................... 53 

14.7.5 Peel Sensor Assembly Replacement ............................................................................... 53 

14.7.6 Label Roll Spool Replacement ......................................................................................... 54 

14.7.7 Width Adjuster Replacement............................................................................................ 54 

14.8 Display Replacement......................................................................................................... 54 

14.9 Keyboard Replacement.................................................................................................... 54 

14.10 Keyboard Servicing............................................................................................................. 55 

iii

15 Installing Options 

15.1 Installing the Network Memory Card ............................................................................... 56 

15.2 Installing the Paper Cutter ................................................................................................. 56 

16 Troubleshooting 

16.1 Troubleshooting Chart ........................................................................................................ 57 

16.2 Additional Errors................................................................................................................... 59 

17 Diagrams 

17.1 System Block Diagram........................................................................................................ 60 

17.2 Connection Diagram ......................................................................................................... 61 

17.3 Main PCB ................................................................................................................ Fold-out 1 

17.4 Network PCB .......................................................................................................... Fold-out 2 

17.5 Power Supply PCB ................................................................................................. Fold-out 3 

17.6 Scale Exploded View............................................................................................ Fold-out 4 

17.7 Printer Assembly Exploded View......................................................................... Fold-out 5 

18 Part's List 

18.1 Electrical ............................................................................................................................... 62 

18.1.1 Ethernet Memory Optional Board Ass'y........................................................................... 62 

18.1.2 Peel Off Sensor PCB Ass'y................................................................................................... 62 

18.1.3 Ethernet Option Board Ass'y.............................................................................................. 63 

18.1.4 Analog Module Ass's........................................................................................................... 63 

18.1.5 Analog PCB Ass'y................................................................................................................. 64 

18.1.6 BodyAss'y .............................................................................................................................. 64 

18.1.7 Main PCB Ass'y ..................................................................................................................... 65 

18.1.8 Cal PCB Ass'yl ....................................................................................................................... 66 

18.1.9 Display PCB Ass'y ................................................................................................................. 66 

18.1.10 AP Sensor PCB Ass'y ............................................................................................................ 67 

18.1.11 Key PCB Ass'y ....................................................................................................................... 67 

18.2 Mechancal........................................................................................................................... 67 

18.2.1 Upper Case Ass'y................................................................................................................. 67 

18.2.2 Display Case Ass'y ............................................................................................................... 68 

18.2.3 Body Ass'y ............................................................................................................................. 68 

18.2.4 L/C Brackey Ass'yl................................................................................................................ 69 

18.2.5 POT Ass'y ............................................................................................................................... 69 

18.2.6 Front Cover Ass'y ................................................................................................................. 69 

18.3 Mechanism........................................................................................................................... 69 

18.3.1 TPH Ass'y ................................................................................................................................ 69 

18.3.2 Main Bracket Ass'y............................................................................................................... 70 

18.3.3 Rewinder Ass'y...................................................................................................................... 70 

18.3.4 Paper Guide Ass'y ............................................................................................................... 71 

18.3.5 Stepping Motor Ass'y .......................................................................................................... 71 

18.3.6 Roll Bracket Ass'y ................................................................................................................. 71 

18.3.7 C/T Box Ass'y......................................................................................................................... 71 

Appendix A: Country Codes.......................................................................................... 62 

Appendix B: Label Formats ............................................................................................ 63 

iv

CAS (USA) CORPORATION 

LIMITED WARRANTY 

CAS (USA) Corporation (“CAS”) warrants to the first end user customer of the CAS product enclosed with this limited warranty statement, 

that the product if purchased and used in the United States or Canada, conforms to the manufacturer’s specifications and will be free from 

defects in workmanship and materials for a period indicated on the space provided on the bottom of this form from the date of original 

purchase or three months after product is shipped from CAS to the CAS Authorized Dealer, which ever comes first. CAS warrants that the 

CAS product is manufactured from new components and parts or like-new components and parts which perform like new and meet the CAS 

standard of quality. And only on CAS printing products, CAS also warrants that the consumable labels enclosed will perform to the 

manufacturer’s specific usage, which usage may expire before the expiration of the limited warranty for the CAS product. 

Should your CAS product prove defective during the warranty period, please contact the CAS Dealer from which you purchased the CAS 

product, or call the CAS Service Hot line at (201) 933-9002 for warranty repair instructions and return authorization, if required. CAS or a 

CAS Authorized Service Center will, at their option, repair or replace on an exchange basis the defective unit, without charge for parts or 

labor. When warranty service involves the exchange of the product or of a part, the item replaced becomes CAS property. The exchanged 

product or part may be new or previously repaired to the CAS standard of quality. Exchange or replacement products or parts assume the 

remaining warranty period of the product covered by this limited warranty. 

This warranty covers only normal consumer use in the United States and Canada. This warranty does not cover labels or third party parts, 

components or peripheral devices added to the CAS product after its shipment from CAS, e.g., the dealer-added boards or chips, or the 

accuracy of the product after it is shipped from CAS. CAS is not responsible for warranty service should the CAS label or logo or the rating 

label or serial number be removed or tampered with or should the product fail to be properly maintained or fail to function properly as a result 

of misuse, abuse, improper installation, neglect, improper shipping, damage caused by disasters such as fire, flood, and lightning, improper 

electrical current, software problems, interaction with non-CAS products, or service other than by CAS or a CAS Authorized Service Center. 

Packaging and shipping cost to and from the CAS repair facility will be CAS’s responsibility. If a claimed defect cannot be identified or 

reproduced in service, you will be held responsible for costs incurred. 

THE WARRANTY AND REMEDY PROVIDED ABOVE ARE EXCLUSIVE AND IN LIEU OF ALL OTHER 

EXPRESS OR IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF 

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. SOME LAWS DO NOT ALLOW THE 

EXCLUSION OF IMPLIED WARRANTIES. IF THESE LAWS APPLY, THEN ALL EXPRESS AND IMPLIED 

WARRANTIES ARE LIMITED TO THE WARRANTY PERIOD IDENTIFIED BELOW. UNLESS STATED HEREIN, 

ANY STATEMENTS OR REPRESENTATIONS MADE BY ANY OTHER PERSON OR FIRM ARE VOID. EXCEPT 

AS PROVIDED IN THIS WRITTEN WARRANTY, NEITHER CAS (USA) CORPORATION NOR ITS AFFILIATES 

SHALL BE LIABLE FOR ANY LOSS, INCONVENIENCE, LOSS OF ANY DATA OR PROGRAMMING, OR 

DAMAGE, INCLUDING DIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, RESULTING 

FROM THE USE OR INABILITY TO USE THE CAS PRODUCT, WHETHER RESULTING FROM BREACH OF 

WARRANTY OR ANY OTHER LEGAL THEORY. 

In Canada, warranties include both warranties and conditions. 

Some jurisdictions do not allow limitations on how long an implied warranty lasts and some jurisdictions do not allow the 

exclusion or limitation of incidental or consequential damages, so the above limitations and exclusions may not apply to you. 

This warranty gives you specific legal rights, and you may have other rights that may vary from jurisdiction to jurisdiction. 

This warranty applies ONLY to the LP-Series label printing scales. 

WARRANTY PERIOD: 1 (ONE) YEAR 

To locate the CAS Authorized Dealer or CAS Authorized Service Center nearest you call: 

(201) 933-9002 

or write to: 

CAS (USA) Corporation • 99 Murray Hill Parkway • East Rutherford, NJ 07073

1 General 

1.1 Introduction 

Thank you for purchasing the CAS LP-2 price computing electronic printing scale. We have designed 

this equipment with many advanced features, high quality construction, and user-friendly menu driven 

programming. We are confident that you will find the CAS LP-2 scale will meet all of your most 

demanding needs. 

Sales data is easily acquired through many of the available reports which are quickly accessible 

through the on-screen menus. This scale comes complete with enhanced standard features including: 

4 inch per second printing speed, 53 preset keys (106 using the SHIFT key), and several operation modes 

that enable you to control & limit access to the scale for increased security. 

Communication is another powerful feature of the LP-II. It comes with an RS-232 port, which can tie a 

scale to a personal computer (P.C.) for exporting or importing program data. Because PLU and all 

other data files are kept locally in each scale’s RAM memory, the scale’s speed is the same in a network 

setting or as a stand-alone unit. For larger operations, there is an in-store network that can have up to 

99 scales, connected via Ethernet cables or an optional wireless bridge. 

The LP-2 can be easily used with a wide variety of industry standard thermal labels. By simply entering a 

label’s length and width dimensions, you can use practically any of them on the LP-2! You can also use 

continuous strip labels or even thermal paper. You also can print logos, templates, Nutri-Facts panels, 

ingredient messages, advertisement lines, and more. 

Remember, for proper installation and maintenance please refer to the LP-2 Service Manual. A wide 

variety of supplies and accessories are available through CAS (USA) Corporation for whatever your new 

and increasing demands may require. Before attempting any repairs or servicing please look over this 

manual carefully or contact CAS (USA) Corp. 

The LP-2 also comes with an enhanced version of our popular software package. This software 

runs on any PC using the Windows ® 98/2000/XP operating system. You can design your own label 

formats on your computer screen and download them to the scale or save them on your hard drive. 

The labels you see on-screen appear exactly “as they will print.” You can also manage all of the LP-2’s 

programs and options like pricing, PLU programming, etc. You can upload data from an LP-2 to a PC or 

transmit data from one scale to another, perfect as an emergency backup system. All this and many 

more features are packed into the LP-2 software package. This makes the LP-2 software package an 

indispensable commodity for your business. 

To find the Authorized CAS Dealer nearest you, please visit our web-site at www.cas-usa.com. 

1

1 General 

1.2 Model and Specifications 

MODEL LP-2, (version 2.23) 

CHARACTERS PER PLU Ingredients: 2000 characters, PLU Name: 114 characters 

DISPLAYS WEIGHT: 5 digits (5 max) 

UNIT PRICE: 6 digits (8 max) 

TOTAL PRICE: 7 digits (9 max) 

GENERAL 

PROGRAMMABLE DATA 

Scrolling Messages : 32 @ 80 Char 

Sales Messages : 32 @ 40 Char 

Store Name : 150 Char 

Departments : 32 @ 20 Char 

2 

Users/Clerks : 99 @ 20 Char 

Label Formats : 999 @ 30 Char 

Label Formats : Over 50 Built-In 

Origin : 400 @ 25 Char 

INTERFACES RS-232 Serial Ports: COM1 (9 pin female), COM2 (25 pin female), Ethernet 

LABEL SIZES Width: 10mm~80 mm (0.40 in.~3.15 in.) 

Length: 20mm~170 mm (0.94 in.~6.69 in.) 

Length: 850 mm (33.46 in.) max length using linked formats. 

MAX TARE FULL CAPACITY 

MEASUREMENT TYPE LOAD CELL 

MEMORY CAPACITY Over 4000 PLUs 

NETWORK 

SPECIFICATIONS 

99 Scales MAX 

99 Clerks MAX 

100m (0.06 miles) max cable length 

OPERATING TEMP. -10° C~ 40° C (14° F~ 104° F) 

PLU PROGRAMMABLE 

DATA 

Department # : 1~32 

PLU # : 1~999999 

Commodity Name : 114 Char 

Label Format # : 1~999 

Sales Message # : 1~32 

Unit : lb, kg 

Group Code : 0~99 

Tax Rates : 0~3 

Country Code : 0~999 

Sell By Date : 0~999 days 

Cook By Date : 0~999 days 

PLATTER SIZE Length: 403 mm (15.87 in.), Width: 260 mm (10.24 in.) 

POWER SOURCE 85~240VAC 50/60Hz ±5% 

PRINT SPEED 100 mm/sec (4 in./sec) 

PRINTER TYPE DIRECT THERMAL PRINT 

SALES PERIODS Dual totals for daily/monthly or user selectable reporting periods. 

SALES REPORT MODES Read: X1/X2 Modes, Read & Reset: Z1/Z2 Modes 

SALES REPORT TYPES Daily PLU & Misc. PLU Report 

Daily Department Report 

Daily Scale Report 

Daily Group Report 

Daily Hourly Report 

Daily Detailed Report 

4 Mbps Network Specifications 

Wireless Ethernet (optional wireless bridge 

required) 

Tare Weight : 0~Capacity 

Price : 0.00~9999.99 

Sale Weight : 0~Capacity 

Sale Price : 0.00~9999.99 

Net Weight : 0~99999 

Count : 1~99 

Sale Count : 0~99 

UPC : 0~999999 

Ingredients : 2000 Char 

Barcode Type/Format 

Nutritional Information 

Frequent Shopper/Discount Information 

Monthly PLU & Misc. PLU Report 

Monthly Department Report 

Monthly Scale Report 

Monthly Group Report 

Monthly Hourly Report 

Monthly Detailed Report 

SHIPPING WEIGHT 13 kg (29 lb) 

WEIGHING CAPACITY 0~15 x 0.005 lb/ 0~30 x 0.01 lb, 0~30 x 0.01 lb / 30~60 x 0.02 lb 

(0~3x0.001kg/3~6x0.002kg, 0~6 x 0.002 kg / 0~15 x 0.005 kg, 

0~15 x 0.005 kg / 15~30 x 0.01 kg) 

WEIGHING RANGE DUAL RANGE 

WEIGHING UNITS Pound & Kilo push-button selectable. 

Note: Specifications are subject to change without notice. 

Clerk Report

1 General 

1.3 Dimensions 

3



2.1 Unpacking 

# Description QTY 

1 Desiccant, silica bag 3 

2 LP-2, Display assembly 1 

3 LP-2, Display assembly screws 2 

4 LP-2, Scale body 1 

5 Owner’s Manual, LP-2 1 

6 Packing box 1 

7 Packing lid 1 

8 Plastic bag, display column 2 

9 Plastic bag, scale 1 

10 Fuse 1 

11 Platter 1 

12 SP-2 software package 1 

13 Thermal labels, 1 roll (installed) 1 

14 Top form-fitted packing foam 1 

15 Bottom form-fitted packing foam 1 

16 Manual plastic bag 1 

17 Fuse Plastic bag 1 

18 PLU pad 1 

4


2.2 Assembly of Display Column 

1) You must follow the instructions in this section in order to assemble the Display Assembly properly. 

To begin the installation, make sure that the scale is unplugged from any electrical source. Your scale 

body has a display column bracket in the rear that the display column slides into. (See fig.) 

2) Hold the display assembly in front of you such that the display assembly forms the figure “7”. 

Next, with the scale’s keyboard facing you, insert the display column into the display bracket. When the 

display column reaches the bottom of the display bracket, you will “feel” the connectors “snap” 

together. (See fig.) 

3) Underneath the display bracket you will find 2 screw holes for the display assembly screws. Insert 

and fasten the 2 display assembly screws. You are done! (See fig.) 

5



3.1 Environmental Considerations & Safety 

1) Please avoid the following hostile conditions: 

Temperatures below or exceeding: 

-10º C ~ 40º C (14º F ~ 104º F) 

Ungrounded electrical outlet 

Excessive vibration Unstable or flimsy surface 

Wind or fans functioning in direct Shared electrical outlet 

contact with weighing platform. 

Direct sunlight Dust or dirt 

High humidity Poor ventilation 

2) Environmental Protection: The scale should be installed in a dry and liquid free environment. When 

the scale is installed in a high humidity or wet-type environment, be sure to avoid spilling or spraying 

directly on any surface of the scale. 

3) Personal Safety: It is extremely important to be aware of personal safety whenever maintaining or 

operating this equipment. Wherever possible, we have tried to place warning labels and other 

indicators at the actual location on the equipment where the danger is most likely to occur. However, it 

is not always possible to foresee all dangerous situations. Warnings and cautions that are necessary for 

the safe operation of the scale are contained in this manual. Please, make sure to carefully read ALL 

warnings and cautions before operating the scale. 

4) Observe the following safety precautions: 

Shut the scale OFF and unplug the scale whenever you are changing the label 

roll or whenever working in the printer bay. 

The outlet that the scale is plugged in to should be properly grounded. 

Whenever connecting or disconnecting ANY cables from the scale, be sure to 

hold the cables by the end connector. Failure to do so may cause a short circuit. 

Maintain a static free work area. 

Never use any other equipment on the same line: it should be a dedicated line. 

The outlet used must have the proper voltage ratings. 

6


3.2 Leveling and Location 

1) Location: This scale must be placed on a flat and stable surface. Please keep the scale away from 

the direct path of oscillating fans, ventilation systems, or strong drafts as these air disturbances can be 

picked-up by the scale’s very sensitive weighing platform and may cause incorrect weight readings. 

2) Leveling: If the scale is not properly leveled, please adjust the 4 adjustable legs at the bottom of 

the scale. Turn the legs clockwise or counterclockwise so as to center the bubble of the leveling gauge 

inside the indicated circle. Turning the adjustable legs counter-clockwise (viewed from top of scale) will 

lower that part of the scale. Turning the adjustable legs clockwise (viewed from top of scale) will raise 

that part of the scale. (See Fig.) 

7


3.3 Power Outlet and Requirements 

1) The LP-2 is designed to be used almost anywhere in the world! Like the many appliances of today, 

the LP-2 is designed with an automatically switching power supply. This allows operation when 

connected to an AC source from 85V to 240V at 50/60Hz with 5% tolerance. 

Remember: a switching power supply does not imply that bad, noisy, or improperly wired power lines 

will be problem free. With that in mind, please make sure that the power lines used for the LP-2 are 

dedicated lines with no high-noise devices (such as compressors, motors, etc) running on it. Also, make 

sure that the wiring to the electrical socket is correct. If you are uncertain as to the state of your 

business’ electrical lines, please contact a certified electrician. 

2) Once you are sure as to the safety of the electrical line, make sure to ONLY plug the scale into a 3- 

prong outlet. The third prong is a safety ground and an electrician should properly wire this if it is not 

correct or if you are unsure. Failure to this CAN result in electrical shock from use of this or any electronic 

scale. 

3) Do not use any 3-prong to 2-prong adapters or break-off the third prong from the LP-2 power cord. 

The third prong is necessary and must be properly connected. 

4) If you have any problems or questions regarding this matter, make sure to contact your authorized 

dealer or the CAS USA Service Department. 

Note: Be sure to check the LP-2’s serial number plate on the back of the scale for power specifications. 

8



4.1 Scale Overview 

1) Pictured below are important scale components and parts that you should be familiar with. 

# Description # Description # Description 

1 Advertisement Insert, rear 9 Fuse Cap 16 Power Switch 

2 Wireless Bridge Connector 10 Gauge, Leveling 17 Printer 

3 RS-232C 25 Pin Connector 11 Keyboard, Numeric 18 Serial Number Plate 

4 RS-232C 9 Pin Connector 12 Keyboard, Speed Keys 19 Side Access Door, Com port 

5 Ethernet Connector 13 Leveling Feet 20 Side Access Door, printer 

6 Display Column 14 Platform 21 Template Sheet, Numeric 

7 Display Window, customer 15 Platter 22 Template Sheet, PLU 

8 Display Window, user 23 Power Switch 

9


4.2 Display and Indicators 

1) VF Display: The front and rear displays on the LP-2 are dot matrix vacuum fluorescent displays. 

They will display all information pertinent to operating the scale. 

LP-2 Display Window: Sales 

1 2 3 4 5 6 7 

17 

16 

Auto PrePack Shift Ride 12:12:00 PM 

I This is PLU Commodity Nam 

WEIGHT kg UNIT $ / kg TOTAL PRICE $ 

ZERO ◀ 

STABLE ○ 

8 

15 

NET ◀ 

0~30 lb x 0.01 lb / 30~60 lb x 0.02 lb, e=d=0.01 lb, 0.02 lb 

CAPACITY: 

0~15 kg x 0.005 kg / 15~30 kg x 0.01 kg, e=d=5g, 10g 

14 13 12 11 10 9 

# Description Values 

1 Mode indicator REG, RPK, MGR, ADD, PLU, NET1 , STR2 , 

LOC, SET, X1, X2, Z1, Z2 

2 Print Mode indicator Auto 

3 Auto Clearing status indicator PrePack, Save, (Blank) 

4 Speed key Shift status indicator Shift, (Blank) 

5 Override, Frequent Shopper, & 

Discount Status 

Ride, FSP, DISC, Disc, 1, 2, 3, (Blank) 

6 Multi-function indicator Time, date, scale #, department #, 

Alt, Temporary Changes, (Blank) 

7 PLU Description line First non-blank line of PLU commodity 

8 Total price heading TOTAL PRICE and money symbol 

9 Total price indicator 7 digits USA: 0.00~9999.99 

10 Unit price heading UNIT, money and weigh symbols 

11 Unit price indicator 6 digits USA: 0.00~999.99 

12 Weight indicator 5 digits 

13 Weight heading WEIGHT and weigh symbol 

14 Negative weight indicator -, (Blank) 

15 Net-Weight indicator ◀, (Blank) 

16 Stable weight indicator ○, (Blank) 

17 Zero weight indicator ◀, (Blank) 

A Gross Zero indication is reached when the Net-Weight indicator is OFF, the Zero-Weight indicator is ON, 

the Stable indicator is ON, and the weight reads 0.00 or 0.000. 

10


4.3 Printer 

1) Pictured below are important printer components and parts that you should be familiar with. 

# Description # Description # Description 

1 Label/Paper Roll 7 Platen 13 Sensor Assembly, Gap 

2 Label Roll Spool 8 Pressure plate & width adjuster 14 Sensor Assembly, Peel-Off 

3 Lock-Down Tab 9 Pressure shaft 15 Shaft, Pick-Up Motor 

4 Paper Cutter 10 Release Lever, TPH 16 Side Access Door, printer 

5 Peel-Off Bar 11 Roller, return 17 Thermal Print Head 

6 Pick-Up Spool Assembly 12 Brush 18 Paper Guide Plate 

11


4.4 The Program Mode Numeric Key Pad 

Key Description 

0 ~ 9 

00 

. 

C 

COPY 

▲ ▼ 

◀ ▶ 

BACK 

SPACE 

O P COPY ▲ 

L BACK 

Numeric keys. Used to enter programming data. 

Decimal key. 

Clear key. Used to clear erroneous entries and error conditions. Also stops 

multi-label printing that is in progress. 

Copy key. 

Up & Down arrow keys. Use to navigate through PGM mode. 

Left & Right arrow keys. Use to navigate through PGM mode. 

Backspace key. Used to backspace and delete text data. 

12 

PAGE 

UP 

SPACE ◀ SAVE ▶ 

INSERT 

OVER DELETE PASTE 

7 8 9 

4 5 6 

1 

00 

. 

2 3 

0 C 

▼ 

SHIFT 

ESC 

TEST 

ALT 

PAGE 

DOWN 

HELP 

LABEL 

FEED 

ENTER



PAGE 

UP 

PAGE 

DOWN 

A ~ Z 

INSERT 

OVER 

SAVE 

ENTER 

DELETE 

PASTE 

ALT 

SHIFT 

ESC 

HELP 

TEST 

LABEL 

FEED 

Page Up & Page Down keys. Use these to navigate 1 screen at a time. 

Alpha keys. Used to type text data. 

Insert/overwrite key. Used to toggle between Insert and overwrite modes for 

text typing. 

Save key. At any point in programming, this key saves your current data. 

Enter key. Used as an ENTER key. 

Delete key. Used to delete text data. 

Paste key. 

ALT key. This key is used for special key combination presses. 

SHIFT key. This is the Caps Lock key. It controls whether you are typing in 

uppercase . 

Escape key. This key toggles between Main menu and mode. It also 

is used to exit programs. 

Help key. 

Test key. Used to print test pattern, preview a scrolling message, and print a 

PLU verification label. 

Label Feed key. Use this key to feed labels or paper through printer. 

Carriage Return key. This key is used to insert Carriage Returns into the Text 1, 

2, & 3 fields of PLU Create/Edit. 

13


4.5 The Program Mode PLU Key Pad 

Q W E R T Y U I 

A S 

À 

à 

È 

è 


D F G H J K 

Z X C V B N M , 

, 

| 

\ 

@ 

( 

CHANGE 

PRICE 

{ 

[ 

# 

) 

NEW 

PLU 

~ 

A Z 

SPACE 

, ~ , < 

> 

CHANGE 

PRICE 

NEW 

PLU 

EDIT 

PLU 

DELETE 

PLU 

} 

] 

^ 

& % 

! 

Ì 

ì 

EDIT 

PLU 

Alpha keys. Used to type text data. 

Space bar. 

Special Symbol keys. 

PLU Price Change key. 

PLU Create key. 

PLU Edit key. 

PLU Delete key. 

SPACE 

Ñ 

ñ 

DELETE 

PLU 

$ 

* 

Ò 

ò 

LIST 

PLUs 

14 

_ 

- 

: 

; 

Ù 

ù 

PROGRAM 

SPEED KEYS 

+ 

= 

“ 

‘ 

Ü 

ü 

PRINT 

TEST 

. 

. 

? 

/ 

< 

> 

ASSIGN 

SCROLL



LIST 

PLUs 

PGM 

SPEED KEYS 

PRINT 

TEST 

ASSIGN 

SCROLL 

PLU Listing key. 

Speed Key programming key. 

Print test key. 

Scrolling message assignment key. 

15



5.1 Installation of the Label Roll 

To install the label roll at ANY time you must follow the directions in this section: 

1) Press the ON/OFF key and make sure that the display is completely off. Open the printer’s sideaccess 

panel. As you can see, there is a detailed diagram affixed onto the inside of the side-access 

panel. Use this diagram (or this manual) for future reference on how to properly install the label roll. 

(See fig.) 

2) Find and remove the Pick-Up Spool assembly and the label-roll Pin. Also, find the Print Head Release 

Lever and push it in the direction indicated. The print head will be in the “UP” position. If there were any 

labels previously installed please remove all the collected backing paper from the Pick-Up Spool 

assembly. The Pick-Up Spool assembly automatically collapses when it is removed from the Pick-Up 

shaft. This makes the removal of the backing paper very simple. Also remove the cardboard paper roll 

core if there was a label roll previously installed. (See fig.) 

16


3) Take the new roll of labels and find the ending. Peel-off and discard about one foot (12 inches) of 

labels from the backing before installing the roll into the scale. Place the label in the scale as shown 

and thread the backing through the appropriate places. (See fig.) 

4) Please view the checkpoints on the diagram below as you read these directions to thread the labels. 

Feed the backing paper over the width-adjusting Pressure Shaft lifting the Pressure Plate in order to 

place the backing between the two making sure that the width adjustment is as exact as possible 

without bending the backing paper. 

Feed the backing paper inside the slot between the Gap sensor assembly making sure that the labels 

travel under the Secondary width-adjuster. 

Make sure that labels are pushed all the way to the left on the Peel-Off bar. 

Feed the backing over the Rubber Roller and under the Print Head being careful not to touch the 

underside of the Print Head. 

Continue to feed the backing paper over the Peel-off Bar. 

Continue to feed it under the Return Roller. 

Feed the backing under and around the Pick-Up Shaft. 

Now attach the Pick Up Spool assembly onto the Pick-Up Shaft and turn it slowly counterclockwise in 

order to tighten the backing paper. 

5) Push the Print Head down in order to lock it back in place. You will feel and hear it lock in place. 

Close the printer access panel and press the ON/OFF key. You have completed the label roll installation. 

(See fig.) 

17 

MAKE SURE YOU HAVE DONE 

THE ADJUSTMENTS AT POINTS 

1, 2, AND 3 BEFORE YOU LOCK 

THE PRINT HEAD.


5.2 

Menu and Data Entry System 

To Enter Calibration Menu, hold 

down the ON/OFF key while turning 

on the power 

The 

CAL Main Menu screen looks 

like this: 

Pressing ESC from this menu 

w ill take you out of CAL mode and 

effect all of the changes that you 

may have made. 

18 

< CAL: MAIN MENU > 

1. CALIBRATION 5. NETWORK OPTIONS 

2. SYSTEM OPTIONS 6. SELF TEST 

3. DIGITAL FILTERING 7. NORMAL FUNCTION 

4. PRINTER SETTINGS 8. PRICE OPTIONS 

M enus & Sub-Menus: Any menu or sub-menu screen that you access can be exited by pressing the ESC 

key. This will take you back to any previous menu or sub-menu except if you press ESC from the CAL 

Main Menu. The picture above is an example of a menu. Any menu that you access by selecting 

options 1 to 5 will be a sub-menu of CAL Main Menu. Any menu that you access from a sub-menu will 

be a sub menu of that menu, etc. This way you can always backtrack to the CAL Main Menu by 

pressing the ESC. 

E ntry Screens: An example of an 

entry screen is shown here. If you 

access an entry screen you can 

NUMERIC 

< CAL: SAMPLE ENTRY SCREEN > 

exit it without making changes by 

pressing the ESC key. This will Unit :[1] 0)kg 1)lb 

have the effect of returning to the 

previous screen, menu, or submenu, 

whatever be the case. If 

you are on an entry screen you 

can save & exit that screen by 

Label Format (1-999):[123] LST #8020 Ingredient 

Unit Price :$[ 0.99] / lb 

pressing the SAVE key at any point. 

Pressing the ENTER key while the cursor is on the last field (bottom) 

of an entry screen will have the same effect as pressing the SAVE key. 

F ields (on-screen): Entry screens have fields that contain data that you can modify. This data is always 

contained in brackets: [123456] or [ABCDEDG ]. To select a field, simply use the ↑ or ↓ keys to 

move the cursor to that field. 

• A field’s name followed by a colon will usually appear on the left side of the bracketed data. In 

the Sample Entry Screen above, the word “Unit :” appears to the left of the brackets containing the 

value 1. To the right of the Unit field is the options that you may select: 0 is kilograms & 1 is pounds. 

These are the only two acceptable values for this field. Any values selected outside that range will 

automatically replaced with values within that range. 

• The Label Format Field is slightly different. This field 

indicates its range in parenthesis listed after 

the field’s 

name. In this case it is 1 to 999. Also, the data that appears to the right of the entry field 

brackets changes dynamically as you type. For example, if the cursor is on the Label Format field and 

you press the CLEAR key you will see that the format number will change to 1 and the name of label 1 

will appear on the right side of the brackets. If you press the 1 key & then the 2 key, then the name of 

label 12 will appear. If you now press the 3 key then the name of label 123 will appear. 

• The Unit Price field tells you that the values are in 2 decimal place format and that this is a $ 

va lue. The right side shows “ / lb” which means that this is a $ per pound field.


< Calibration Mode Diagram > 

CALIBRATION(MENU) C1 CALIBRATION 

C11 

C12 

C13 

C14 

19 

SPAN CALIBRATION 

SPAN/ZERO FINE ADJUST 

GRAVITY CONSTANT 

CAPACITY & UNITS 

C2 SYSTEM OPTIONS 

C21 WEIGHT OPTIONS 

C3 

C4 

C5 

C6 

C7 

C8 

DIGITAL FILTERING 

PRINTER SETTINGS 

NETWORK OPTIONS 

SELF TEST 

NORMAL FUNCTION 

PRICE OPTIONS 

C22 

C23 

C24 

C25 

C41 

C42 

C43 

C44 

C45 

C46 

C47 

C61 

C62 

C63 

C64 

C65 

C66 

C67 

C68 

C69 

STEP1 STEP2 STEP3 

NON-WEIGHT OPTIONS 

KEYPAD OPTIONS 

CLEAR MEMORY 

SELECT COUNTRY 

PRINTER SENSORS 

PRINT SPEED 

PRINTER ODOMETER 

LABEL TYPE 

ADJUST FEED LENGTH 

AUTO THRESHOLD 

REPORT SETTINGS 

DISPLAY 

LOADCELL 

KEYBOARD 

PRINTER 

PEEL-OFF 

MEMORY SIZE 

NV MOMORY TEST 

SERIAL TEST 

FIRMWARE VERSIONS 

C211 

C212 

C213 

C214 

C221 

C222 

C223 

C241 

C242 

C243 

C244 

CAPACITY & UNIT 

TARE OPTIONS 

ZERO RANGE 

CAPTIONS, HEADINGS 

DECIMAL SETTING 

AUTO THRESHOLD 

REPORT SETTINGS 

NON-VOLATILE MEMORY 

STATIC RAM 

EEPROM 

ALL MEMORY



6.1 Entering Calibration Mode 

1. Make sure that the Main Power is OFF (switch on left side of scale.) 

2. Press and hold down the ON/OFF key on the upper right corner of the keyboard. 

3. While you are holding down the ON/OFF key, turn the Main power ON. 

4. Once you here a series of “chirps” release the ON/OFF key. 

5. After a few seconds the scale will be in CAL mode. 

The CAL Main Menu 

screen will appear as follows: 

Pressing ESC from this 

menu will take you out of CAL 

mode and affect all of the 

changes that you may have 

made. 

20 






NOTE: Only CAS trained personnel should attempt to make changes in CAL mode. If you are not 

trained to work on this equipment, please contact the CAS (USA) Service Department for assistance. 

Non-qualified personnel attempting service the CAS LP-2, risk void the scale’s warrantee. 

ALL OF THE SCREENS TO FOLLOW SHOW USA DEFAULT SETTINGS. 

6.1A Entering Calibration Mode (alternate method) 

Some units have a working calibration switch located on the top of the upper case, underneath 

the platter. Although USA models may have CAL switches in this location, these switches do not have 

any effect. If your scale has a working CAL switch, then you must seal the scale physically.

7 Calibrating the Scale 


7.1 Calibration Menu 

Once at the CAL Main Menu 

screen, press the 1 key. 

The Calibration Menu screen will 

appear as follows: 

Span Calibration: Requires the 

use of weights. The display will 

indicate the amount of weight 

that you will need. LP-2 VER 1.03 

or higher USA models will need 60 

21 

< CAL: CALIBRATION MENU > 

1. SPAN CALIBRATION (60 lb) 

2. SPAN/ZERO FINE ADJUST 

3. GRAVITY CONSTANT 

4. CAPACITY & UNITS 

ZERO CALIBRATION 

1. Remove all weight from the platter. 

2. Press ENTER when ready. 

SPAN CALIBRATION 






lbs. to calibrate. You will need the full capacity. If kilo weights are required the scale will display 30 kg. 

Span Fine Adjust: Does not require weights but they are recommended for checking the Fine 

Adjustment. 

Gravity Constant: This is a value that causes automatic compensation for different altitudes. If the scale 

is calibrated in NY and shipped to CA, you can simply enter the Gravity Constant for CA and the scale 

will be calibrated for CA even though it was calibrated in NY. 

CAPACITY & UNITS: Same as the 8.1.1. Refer to that. 

7.2 Span Calibration 

Once at the CAL Main 

Menu screen, press the 1 key. The 

Calibration Menu screen will 

appear. Press the 1 key from the 

Calibration menu screen to select 

Span Calibration. The first Span 

Calibration screen will appear as 

follows: 

Once you press the ENTER 

key, the scale checks the zero 

weight and stability. If the scale is 

unstable or there is excessive 

weight on the platter the ZERO 

Calibration will fail and will then 

0 3569 

1. Place 60 lb on the platter. 

2. Press ENTER when ready. 

0 3569 

be repeated. If all is well the second Span calibration screen will appear as follows:


Place 60 lbs. on the platter. Once 

the weight is stable, press ENTER 

key. Then the scale checks 

stability & the span weight. If the 

SPAN calibration is successful, the 

Calibration Passed screen will be 

displayed temporarily and then 

return to the Calibration screen. 

Calibration Passed! 

If there is a problem, you will get the “Calibration Failed!” message and will go back to the Calibration 

Menu screen. If you get this message, please check the following: 

• You are using 60 lb of certified weights. 

• The scale has prompted you for 60 lb and not 30 kg or any other capacity. 

• The weight/counts were stable throughout the calibration process (+ 5 count ∆). 

• There is nothing obstructing the platter & the platter is mounted properly onto the platform. 

• You are using the correct platter and/or correct dead load (IZR* is 10% of capacity.) 

• Try process again 2 more times always following the onscreen directions. 

If problems persist, you may have a damaged: A/D Converter (90%). 

If problems persist, you may have a damaged: Load Cell (5%). 

Contact the CAS Service Department: Other (5%). 

NOTE: Any changes made here will affect the NTEP Audit Trail counters (CAL counter only.) 

*IZR: Initial Zero Range allows +10%-of-Capacity from Calibrated Zero point. 

7.3 Span/Zero Fine Adjust 


Menu screen, press the 2 key. The 

display will read “Checking Load 

Cell…” and then the Span Fine 

Adjust screen will appear as 

follows: 

NUMERIC 

< CAL: SPAN/ZERO FINE ADJUST > 

SPAN: [ 74062] 

ZERO: [ 3566] 

WEIGHT: 0.000 lb 

TEST = Weighing Mode 

SAVE = SAVE, ESC= UNDO CHANGES 

WEIGHT: The Weight display will be shown in calibrated units (lb if you calibrated in lb, kg if you 

calibrated in kg.) The weight is in 1/60,000 resolution and updates a bit more slowly than in REG mode. 

You can use this mode to verify different weigh points. Remember that the REG mode weight display 

will round up to the nearest 1/3000 division. 

SPAN: The Span value is the measurement in counts of the full load. Increasing the span will display 

a lesser weight for a given mass; decreasing the span will display a greater weight for the same mass. 

After you change the span value, while the cursor is on the Span field, you need to press the ENTER key 

twice in order to refresh the weight display. 

22


ZERO: The Zero value is the current Zero value for the scale. It should be +10% from the calibrated 

zero; however, if you change and save this value, it becomes the calibrated zero value. While the 

cursor is on the Zero field, you can change this value but, you must press the ENTER key twice for it to 

take effect. Lowering the value will lower the weight; increasing the value will increase the weight. 

While the cursor is on the Zero field, can also press the TEST key to bring the weight to 0.000. This also has 

the effect of changing the Zero value. 

If you wish to save your changes, press the SAVE key at any time or the ENTER key while the 

cursor is on the last field of the screen. If you wish to undo your changes, press the ESC key at anytime. 

Once you leave this screen, the display will return to the previous screen (Calibration Menu.) 


7.4 Gravity Constant 

Once at the Main menu 

screen, press the 3 key. The 

Gravity Constants screen will 

appear: 

23 

NUMERIC 

< GRAVITY CONSTANTS > 

At Calibration Place : 9.7994 

At Using Place : [9.8024] 

If the Calibration Place & the 

Using Place values are the same, 

it means that the scale was 

calibrated at that constant’s corresponding location(s) and thus no compensation takes place. If these 

are different, this implies that the scale was calibrated at some other location than the Using Place 

value. In this case compensation takes place. 

The purpose of this function is to allow you to calibrate the scale in one location, say New York, and 

then ship it to another location, say Panama, where you change the Using Place value from 9.8024 to 

9.7814. This will compensate for the difference in gravity at the 2 locations and so you need not 

recalibrate the scale. Press ENTER or SAVE to save changes or ESC to quit without changing. 

Use the following table to determine the proper G-Constant for your 

area. 

Country City G-Constant Country City G-Constant 

Argentina Buenos Aires 9.7979 Mexico Mexico City 9.7799 

Australia Sydney 9.7979 Morocco Rabat 9.7964 

Austria Vienna 9.8099 Netherlands Amsterdam 9.8129 

Belgium Brussels 9.8114 New Zealand Wellington 9.8039 

Belize Manamah 9.7904 Norway Oslo 9.8189 

Bolivia La Paz 9.7844 Panama Panama City 9.7814 

Brazil Brasilia 9.7889 Peru Lima 9.7829 

Canada Montreal 9.8069 Philippines Manila 9.7844 

Ottawa 9.8069 Poland Swider 9.8159 

Toronto 9.8054 Portugal Lisbon 9.8009 

Vancouver 9.8099 Rumania Bucharest 9.8054 

Check Republic Prague 9.8114 Saudi Arabia Riyad 9.7904 

Chile Santiago 9.7979 Scotland Stockholm 9.8189 

China Hong Kong 9.8099 Singapore Singapore 9.7814 

Colombia Bogota 9.7799 South Africa Johannesburg 9.7919 

Costa Rica San Jose 9.7829 Spain Madrid 9.8024 

Cypress Nicosia 9.7979 Switzerland Bern 9.8084


Denmark Copenhagen 9.8159 Taiwan Taipei 9.7904 

Ecuador Quito 9.7724 Tunisia Tunis 9.7799 

Finland Helsinki 9.8189 Turley Ankara 9.8024 

Germany Dusseldorf 9.8129 Uruguay Montevideo 9.7964 

Great Britain London 9.8144 USA 

Anchorage 9.8189 

Greece Athens 9.8009 Atlanta 9.7964 

Guatemala Guatemala City 9.7844 Boston 9.8039 

Hungary Budapest 9.8069 Chicago 9.8024 

Indonesia Djakarta 9.7814 Dallas 9.7949 

Iraq Baghdad 9.7964 Detroit 9.8039 

Japan Mishima 9.7979 Los Angeles 9.7979 

Korea Seoul 9.7994 New York 9.8024 

Kuwait Kuwait 9.7919 Philadelphia 9.8024 

Lebanon Beirut 9.7964 

San Francisco 9.7994 

Mauritius Port Louis 9.7859 Venezuela Caracas 9.7829 

NOTE: The G-Constant is the acceleration of gravity in meters per second per second. 


24



8.1 Weight Options 


menu screen, press the 2 key. 

The System Options Menu screen 

will appear as follows. At the 

System Options Menu screen, 

press the 1 key for Weight Options. 

The Weight Options Menu 


8.1.1 Capacity & Units 

Once at the Weight Options 

Menu screen, press the 1 key for 

Capacity & Units. The Capacity & 

Units screen will then appear as 

follows: 

25 

< CAL: SYSTEM OPTIONS > 

1. WEIGHT OPTIONS 

2. NON-WEIGHT OPTIONS 

3. KEYPAD OPTIONS 

4. CLEAR MEMORY 

5. SELECT COUNTRY 

< CAL: WEIGHT OPTIONS > 

1. CAPCITY & UNITS 

2. TARE OPTIONS 

3. ZERO RANGE 

4. CAPTIONS & HEADINGS 

NUMERIC 

< CAL: CAPACITY & UNITS > 

Unit :[1] 

0)kg 1)lb 

Capacity :[1] 0)15 1)30 2)60 

Weigh Range :[1] 0)Single 1)Dual 

Unit: This determines the unit that 

you will use to calibrate the scale 

and it is the default unit that the s-cale will turn ON to when it goes into Sales mode. If you change this 

value without re-calibrating the scale, you will get a “Calibrated Mass Error” every time you power ON 

the scale. 

Capacity: This determines the capacity for the scale. The LP-2 VER 1.03-USA is available in 60 lb/ 30 kg 

only; however, the scale is programmable for 30 lb, 60 lb, 15 kg, or 30 kg. 

Weigh Range: This determines the range for the scale & thus determines the minimum displayed 

divisions. See chart below. 

Capacity Weight Range (Single) Weight Range (Dual) 

6 kg 0.000 kg ~ 6.000 kg X 0.002 kg (2 g) 0.000 kg ~ 2.999 kg X 0.001 kg (1 g) 

3.000 kg ~ 6.000 kg X 0.002 kg (2 g) 


6.000 kg ~ 15.000 kg X 0.005 kg (5 g) 


15.000 kg ~ 30.00 kg X 0.01 kg (10 g) 

15 lb 0.00 lb ~ 15.00 lb X 0.005 lb 0.000 lb ~ 7.498 lb X 0.002 lb 

7.500 lb ~ 15.000 lb X 0.005 lb 


15.000 lb ~ 30.00 lb X 0.01 lb 


30.00 lb ~ 60.00 lb X 0.02 lb 

NOTE: Any changes made here will affect the NTEP Audit Trail counters (OPT counter only.)


8.1.2 Tare Options 



Tare Options. The Tare Options 

screen will appear as follows. This 

is what the screen looks like when 

the cursor is on the Tare field. 

26 

NUMERIC 

< CAL: TARE OPTIONS > 

Tare :[0] 0. Full Tare 

Tare Mode :[0] 1. Half Tare 

2. Custom Tare 

Tare: This determines the Tare’s 

maximum capacity. 

• Full tare will allow you tare up to the max capacity of the scale. 

• Half tare will allow you to tare up to lower value of the upper range (see chart on previous 

page.) 

• Custom tare allows you to specify the maximum tare value. 

Tare Mode: This determines how 

the Tare operates. The screen will 

change as follows when the 

cursor is on the Tare Mode field. 

• One time tare allows you 

to enter a tare once (manual or 

platter tare) and then you must 

clear that tare before you can 

enter a new one. 

NUMERIC 


Tare :[0] 0. One Time Tare 

Tare Mode :[0] 1. Successive Tare 

• Successive tare allows you to combine platter tares. For example, you can place 5 lb on the 

scale and press TARE; put another 5 lb and press TARE; put another 5 lb and press TARE to get a 

combined tare of 15 lb. 

Maximum Tare: This field only 

comes up when the Tare field is 

set to 2 and you press ENTER or ↓ 

from the Tare Mode field. The 

screen appears as follows. The 

Maximum tare determines the 

Tare’s maximum capacity. 

NUMERIC 


Tare :[2] 

Tare Mode :[0] 

Maximum Tare :[60.000] lb 

NOTE: Any changes made here will affect the NTEP Audit Trail counters (OPT counter only.) 

8.1.3 Zero Range 



Zero Range. The Zero Range 

screen will then appear. 

NUMERIC 

< CAL: ZERO RANGE > 

Initial Zero Range(+,-) :[10]% 

ReZero Range (+,-) :[5]% 

Initial Zero Range: This is an 

allowable range from Calibrated 

Zero that the scale will go to zero from at start up. The range is CZP + ((CAPACITY x IZR) / 100) x


CPD, where CZP = Calibrated Zero Point in counts, IZR is the Initial Zero Range value, & CPD is a 

conversion factor called Counts Per Division. 

ReZero Range: This is an allowable range from Initial Zero that the scale will go to zero from when you 

press the ZERO key. The range is IZ + ((CAPACITY x RZR) / 100) x CPD, where IZ = Initial Zero Point in 

counts, RZR is the ReZero Range value, & CPD is a conversion factor called Counts Per Division. 

NOTE: Any changes made here will affect the NTEP Audit Trail counters (OPT counter only.) 

8.1.4 Captions & Headings 

For changes to Captions or Headings please consult your Authorized CAS Dealer. These changes are 

only possible through Service Programming: 

< SET: CAPTIONS & HEADINGS > 

1.LABEL CAPTIONS 

2.DISPLAY HEADINGS 

The Label Captions options allow you to specify some of the Captions that get printed. An example of 

a Caption is “TOTAL PRICE $” which usually appears above the Total Price box on some formats. These 

need to change dynamically when toggling between weighing units (lb/kg). 

The Display Headings options allow you to specify some of the wording that appears on the 

REG/MGR/RPK display. These include “TOTAL PRICE $” , “PRICE lb/$”, etc. These too need to change 

dynamically when toggling between weighing units (lb/kg). 

27


The Label Captions screens are very similar varying only in the defaulting data. 

INS/CAPS 

(1/4)< SET: LABEL CAPTIONS CURRENCY > 

Total Price: [TOTAL PRICE $ ] 

By-Count Price: [QTY / $ ] 

By-Weight lb Price: [PRICE $/lb ] 

By-Weight kg Price: [PRICE $/kg ] 

Tare lb: [TARE lb ] 

INS/CAPS 


Tare kg: [TARE kg ] 

Discount Price: [TAX $ ] 

Regular Price: [REG PRICE ] 

Tax Price: [TAX $ ] 

Packed on Date: [PACKED ON ] 

INS/CAPS 


Sell By Date: [SELL BY ] 

Cook By Date: [COOK BY ] 

Count: [COUNT ] 

FSP Unit Price: [SAVE UNIT PRICE ] 

FSP Total Price: [SAVE TOTAL PRICE ] 

INS/CAPS 


FSP Saving: [SAVING ] 

FSP Price Text: [SAVE MORE PRICE ] 

FSP Saving Text: [YOU SAVE ] 

Remember that you can press SAVE at any time in order to save the current screen contents and return 

to the previous menu. The ESC key exits and returns to the previous menu. 

28


The Display Headings screens are very similar; however, Display -Headings has one more screen than 

INS/CAPS 

(1/2)< SET: DISPLAY HEADINGS > 

Currency Symbol: [$ ] 

Total Price Box: [TOTAL PRICE $] 

By-Weight lb Unit Price: [UNIT $ / lb] 

By-Weight kg Unit Price: [UNIT $ / kg] 

By-Count Unit Price: [ PCS / $ ] 

INS/CAPS 

(2/2)< SET: DISPLAY HEADINGS > 

Weight lb: [WEIGHT lb ] 

Weight kg: [WEIGHT kg ] 

Quantity Sold: [QTY ] 

By-Count Net Weight: [Net Wt. ] 

8.2 Non-Weight Options 

Once at the CAL Main menu screen, press 

the 2 key. The System Options Menu 

screen will appear as follows. At the 

System Options Menu screen, press the 2 

key for Non-Weight Options. 

The Non-Weight Options Menu screen will 


8.2.1 Decimal Place Setting 

You can determine the decimal place 

setting. 

29 

Currency 1 screen 1 of 2. 

Currency 1 screen 2 of 2. 







< CAL: NON-WEIGHT OPTIONS > 

1. DECIMAL PLACE SETTING 

2. AUTO PRINT THRESHOLD 

3. REPORT SETTINGS 

NUMERIC 

< CAL: DECIMAL PLACE SETTINGS > 

Price Decimal Place (0~4) :[2] 0.00 

Decimal Symbol (0~1) :[1] 0.00 

Total Price Max Digits (0~1) :[0] 6, 7


8.2.2 Auto Print Threshold 

Once at the Non-Weight Options Menu screen, press the 3 key for Auto Print Threshold. The Auto Print 

Threshold screen will then appear as follows: 

Min Weight: This determines how much the 

weight must deviate in order for PRE PACK to 

automatically print a label. This value is in 

divisions so on a 60 lb x 0.02lb Single range LP-2, 

a value of 2 will cause an auto print if the weight 

deviates by ( 2 X 0.02 lb ) = 0.04 lb. Remember, 

it must deviate by this much weight and then 

stabilize before it can print. 

8.2.3 Report Settings 

Once at the Non-Weight Options 


Report Settings. The Report 

Settings screen will then appear as 

follows: 

30 

NUMERIC 

< CAL: AUTO PRINT THRESHOLD > 

Minimum Weight for Auto Print: [ 2]div 

NUMERIC 

IC 

< CAL: REPORT SETTINGS > 

Print Null Sales? (Y/N) :[N] 

Disable Takeup Motor? (Y/N) :[Y] 

Auto Print Verify Labels? (Y/N) :[N] 

Print Null Sales: This determines 

whether all PLUs get reported (Y) or only active PLUs with sales get reported on (N). If you have 1000 

PLUs programmed but only used 200 of them you might not want to get a report with 800 lines of zero 

sales and then 200 lines of active sales. 

Disable Takeup Motor: If Y then when you print sales reports the backing paper will not be taken up. If 

N then when sales reports are printed the backing paper is collected. Remember, this feature is only 

active for Label Type 0 & 1. Label Type 2 always has the take up motor inactive. 

8.3 Keypad Options 

Once at the CAL Main menu 


System Options Menu screen will 

appear as follows. At the System 

Options Menu screen, press the 3 

key for Keypad Options & the 

Keypad Options screen will 

appear. 

The Keypad Options 


This screen has 2 pages, as you 

can see from the 1/2 page 

indicator at the top left of the 

screen. 







INS/CAPS 

(1/2) < CAL: KEYPAD OPTIONS > 

LB/KG Key Allowed ? (Y/N) :[Y] 

1/2 & 1/4 Keys Allowed ? (Y/N) :[Y] 

100g Key Allowed ? (Y/N) :[Y] 

ADD Key Allowed ? (Y/N) :[Y] 

TARE Key Allowed ? (Y/N) :[Y]


The second screen looks like this: 

lb/kg key: If you set this to Y then 

the lb/kg key will work in sales 

mode and allow you to switch 

between lb & kg modes. If you 

set this to N then you will not be 

allowed to switch between lb & 

kg modes. 

INS/CAPS 

(2/2) < CAL: KEYPAD OPTIONS > 

Numeric Tare Allowed ? (Y/N) :[Y] 

Double Zero Key Allowed ? (Y/N) :[Y] 

Misc PLU Keys Allowed ? (Y/N) :[Y] 

PLU Unit Conversion Allowed ? (Y/N) :[Y] 

Remember the scale will only work in the calibrated unit when this option is N. Also, PLUs programmed 

for a unit other than the calibrated unit will not be accessible when this option is N. This means that if 

this option is set to N and the scale was calibrated in kg, then only kg PLUs will work and the scale will 

only weigh in kg. 

1/2, 1/4, & 100g keys: If this is set to Y then these keys will in sales mode (1/2 & 1/4 in lb mode.) If this 

option is set to N, then these keys will not work in any mode. Remember, some states require that these 

keys be disabled. 

ADD key: The ADD key is used to combine multiple sales onto 1 label while still issuing individual labels. 

If this is set to Y then the ADD key will be operational. If this option is set to N, then the ADD key will not 

be operational. 

TARE key: The TARE key is used to enter tares manually (using 0 ~ 9 keys to enter tare weight) and platter 

tare (placing empty container on the platter). If this is set to Y then the TARE key will be operational. If 

this option is set to N, then the TARE key will not be operational & only PLU programmed tares will be 

allowed. 

Numeric Tare: If this is set to Y then the TARE key will allow manual tares. If this option is set to N, then 

the TARE key will not allow manual tares (using 0 ~ 9 keys to enter tare weight.) 

00 key: If this is set to Y then the 00 key will work the same as pressing the 0 key twice. If this option is set 

to N, then the 00 key will not work at all (do nothing.) 

Misc PLU keys: If this is set to Y then the 3 Misc PLU keys will work. If this option is set to N, then the 3 Misc 

PLU keys will not work as Misc PLU keys; instead they will operate as Speed Keys 54, 55, & 56 (unshifted) & 

110, 111, & 112 (shifted) respectively. 

PLU Unit Conversion: If this is set to Y then PLUs programmed will be switched from pound to metric 

weighing. 


8.4 Clear Memory 

Once at the CAL Main menu screen, 

press the 2 key. The System Options 

Menu screen will appear as follows. At 

the System Options Menu screen, press 

the 4 key for Clear Memory. 

31 






< CAL: CLEAR MEMORY > 

1. NON-VOLATILE MEMORY 

2. STATIC RAM 

3. EEPROM 

4. ALL MEMORY


The Clear Memory Menu screen will appear as follows: 

Non-Volatile Memory: This is where all of your PLU data, label formats (100 ~ 999), and non-CAL mode 

settings are stored. Erasing this memory will lose all PLU, Label formats 100 to 999, and non-CAL mode 

options. 

Static RAM: This is where all of your PLU sales data & the scale’s Runtime environment are stored. 

Erasing this memory will loose all PLU sales data. 

EEPROM: This is where all of your CAL mode settings & calibration data are stored. Erasing this memory 

will require complete reprogramming of ALL CAL mode options and then SPAN calibration of the scale 

(must be done in that order.) NOTE: This will have no effect on the Audit Trail Counters; there is no way 

of resetting the Audit Trail Counters. 

All Memory: As the title implies, this option will erase ALL 3 memories & thus you will be faced with the 

above 3 ramifications. 

Selecting any of the 4 

options will bring you to the Are you sure? (Y/N) 

following screen: 

Once you press Y, there is 

no turning back. Some memories 

will take longer than others to 

clear; however, the maximum 

time to clear ALL the memories is 

approximately 60 seconds. Some 

of the clearing processes will report memory chip numbers or memory sizes during the process. 

WARNING: If you clear the memory you will loose ALL data in that respective part of memory! 

8.5 Select Country 

You can select country, and then 

EEPROM is initialized. 

Not: country code must be reset 

after memory clear in version 2.06 

or lower 

32 

NUMERIC 

< SELECT COUNTRY > 

Select Number : [0] 

0. Default 1. USA 2. RUSSIA 

3. TURKEY 

6. GREECE 

4. EUROPE 5. EGYPT



9.1 Digital Filter Settings 



Digital Filtering screen will 


NUMERIC 

< CAL: DIGITAL FILTERING > 

Motion Band : [ 3] COUNTS 

Filter Band : [10] COUNTS 

Filter Sample Times : [ 8] 

Motion Band: This value is used to set the scales stability lamp. It can be from 0 to 50 but should never 

be less than 3. When the scale weight is stable, the stable symbol О is on; when the scale is unstable the 

stable symbol is off. Higher value makes the weighing more stable but slower. 

• Stable to Unstable: If there are 2 consecutive load cell readings whose difference is greater than 

the Motion Band, then the stable lamp is shut off. 

• Unstable to Stable: If there are 4 consecutive load cell readings whose difference between any 

pair is less than or equal to the Motion Band, then the stable lamp is turned on. 

Filter Band: This value is used to filter out small vibrations from noisy environments. It can be from 0 to 50 

but should not be less than 10. The filter will also affect stability: the more filtering the more stable the 

scale appears. Higher values will filter out more noise but will slow the weight response time. 

• Filter: If there are Filter Sample Times number of consecutive load cell readings whose difference 

is greater than the Filter Band, then they are not filtered; if they are less than or equal to the Filter Band, 

then they are averaged together. 

Filter Sample Times: This value controls the number of readings that the Filter Band uses. It can be from 

0 to 16 but should not be less than 8. Higher values will smooth out sharp weight changes due to noise. 

33

10 Printer Settings 

10.1 Printer Hardware Settings Menu 



Printer Hardware Settings Menu 

screen will appear as follows. 

10.2 Printer Sensors 

At the Printer Hardware Settings 


Printer Sensors. The Printer Sensors 

Menu screen will then appear as 

follows: 

< CAL: PRINTER HARDWARE SETTINGS > 

1. PRINTER SENSORS 5. ADJUST FEED LENGTH 

2. PRINT SPEED 6. AUTO THRESHOLD 

3. PRINTER ODOMETER 7. REPORT SETTINGS 

4. LABEL TYPE 

34 

< CAL: PRINTER SENSORS > 

1. GAP/PEEL CALIBRATE 

2. FINE GAP ADJUST 

3. FINE PEEL ADJUST 

Gap/Peel Calibrate: This is an 

automated process that 

calibrates both sensors. Please 

make sure that there are non-continuous labels in the printer, that the labels are installed properly, and 

that the print head is locked down. Using continuous labels will not calibrate the Gap sensor. 

Fine Gap Adjust: This is a manual process that allows you to change the Gap sensor threshold value 

directly. 

Fine Peel Adjust: This is a manual process that allows you to change the Peel sensor threshold value 

directly. This process also lets you actively test your setting. 

Gap Sensor: This is the sensor that is used to sense the spaces between the labels (gaps.) It is 

responsible for top-to-bottom alignment of your print. 

Peel Sensor: This is the sensor that is used to sense if there is a printed label waiting to be picked up by 

the user. If there is a printed label waiting to be picked up, this sensor will prevent another label from 

printing. It will display an error message on the top right of the screen: “PEEL OFF”. 

10.2.1 Gap/Peel Calibrate 

At the Printer Hardware Settings Menu 

screen, press the 1 key for Printer Sensors. 

The Printer Sensors Menu screen will then 

appear. At the Printer Sensors Menu 

screen, press the 1 key for Gap/Peel 

Calibrate. You will see the following 

screen: 

Once ready, press any key. 

The printer will then feed out several labels 

and then print the threshold values. 

< CAL: PRINTER SENSOR CALIBRATION > 

Load Printer With Gapped Labels 

Press any key when ready. 

GAP= 100 PEEL= 151 


The Printer will calibrate sensors 

and print threshold values. 

Press any key when ready. 

GAP= 100 PEEL= 151


Once the threshold values 

are printed they will also appear 

on the top left corner of the 

screen temporarily. Finally, the 

screen will return to the Printer 

Sensors menu. 

10.2.2 Gap Sensor Fine Adjust 

At the Printer Sensors Menu 

screen, press the 2 key for Fine 

Gap Adjust. You will see the 


Pressing the 1 key will 

decrease the value by 1; the 2 will 

decrease it by 5. Pressing the 3 

key will increase the value by 1; 

the 4 will increase it by 5. 


The Printer will calibrate sensors 

and print threshold values. 

35 

GAP= 102 PEEL= 150 

ADJUST GAP SENSOR THRESHOLD 

1. Decrease 3. Increase 

2. Decrease 5 4. Increase 5 

THRESHOLD= 200 

USE FEED KEY TO TEST 

Press the FEED key to the test alignment or press the SAVE key to save the changes. 

10.2.3 Peel Sensor Fine Adjust 

At the Printer Sensors Menu 

screen, press the 3 key for Fine 

Peel Adjust. You will see the 


Pressing the 1 key will 

decrease the value by 1; the 2 

will decrease it by 5. Pressing the 

3 key will increase the value by 1; 

the 4 will increase it by 5. 

ADJUST PEEL SENSOR THRESHOLD 

1. Decrease 3. Increase 

2. Decrease 5 4. Increase 5 

THRESHOLD= 125 

You can press the FEED key to test the status of the sensor: if there is a label waiting to be taken 

then it will read BLOCKED; if you remove the label it will read UNBLOCKED. When finished, you can press 

the SAVE key to save the 

changes. 

10.3 Print Speed 



Print Speed. The Print Speed 


Print Speed (1-5) :[1] 

1= Fastest, 5= Slowest 

NUMERIC 

< CAL: PRINTER SPEED >


If you press ENTER or SAVE, the scale will print a TPH (Thermal Print Head) test label at the indicated 

speed and return to the previous screen. 

Speed 1 is 4”/second (100 mm/sec); speed 5 is approximately 2”/second (50 mm/sec.) 

10.4 Printer Odometer 



Printer Odometer. The Printer 

Odometer screen will then 

appear. 

If you press FEED you will see the 

odometer change. 

The printer has run for 20.532 Meters 

Use FEED key to test 

This feature is useful to keep track of TPH (Thermal Print Head) life and printer wear & tear. If you replace 

a TPH, you can write down the odometers value at the time of replacement so that if the new TPH were 

to fail too soon, you would be able to tell how long that TPH was actually used for. 

To exit, press the ESC key and the scale will return to the previous screen. 

10.5 Label Type 



Label Type. The Label Type 


For Label Type = 0, you will always 

see this screen. 

Press ALT for Auto Setup NUMERIC 

< SET: LABEL TYPE > 

Type (0-2):[0] 57mm X 99mm Labels 

Width (25-80): [60] mm= 2.362 inches 

Length 40 mm= 1.574 inches 

Gap 3 mm= 0.118 inches 

Label Type 0: This is the standard 

fixed sized label media with liner backing paper. The Length value is the length of the label itself from 

top to bottom. To capture the Length value, press the ALT key twice. The scale will feed out several 

labels and automatically detect the length and the gap size. Please make sure that you have standard 

“gapped” (non-continuous) labels in the printer whenever you execute this procedure. 

Label Type 1: This is for continuous strip labels with liner backing paper. In this mode, the Gap Sensor is 

not used as there are no gaps on continuous media. 

For Label Type = 1 or 2, you will 

always see this screen. 

< SET: LABEL TYPE > 

Label Type 2: This is linerlesscontinuous 

strip label media or 

receipt thermal paper. Both of 

these do not have liner-backing 

paper. Type 2 works the same as 

Type 1 except that the pick-up 

motor will not operate, as there 

should be no liner to pick-up. 

Type (0-2):[1] 57mm Continuous Strip Label 

Width (25-80): [60] mm= 2.362 inches 

Feed (0-170): [ 40] mm= 1.574 inches 

Rcpt Feed (0-170): [ 10] mm= 0.393 inches 

36


Width: This value is the width of the label or paper and NOT the width of the liner backing paper. It must 

be specified in millimeters. If this value is incorrect then some label formats may print properly but no 

receipts or reports will print properly. The Width can be from 20 mm to 80 mm. 

Feed: This value determines the amount of labels/paper to feed when you press the FEED key. The 

Feed value can be 0 mm to 170 mm. The Feed field is only for type 1 or 2. 

Rcpt Feed: This value is the amount of blank space to feed after each receipt, report, or label is printed. 

This is done so that the paper cutter can tear the receipt or label properly. The Rcpt Feed can be from 0 

mm to 170 mm. The Rcpt Feed field is only for type 1 or 2. 

You can press SAVE or the ENTER key while the cursor is on the last field in order to save the current 

screen contents and return to the previous menu, or press the ESC key to return to the previous menu. 

37


10.6Feed Adjust 



Feed Adjust. The Feed Adjust 


Feed Adjustment: This is a fine 

adjustment that controls the print 

position from top-to-bottom on a 

label. The higher the number, the 

higher the printing will appear. 

NUMERIC 

< SET: ADJUST FEED LENGTH > 

Feed Adjustment :[100] (0-200) 

Use FEED key to test 

Use SAVE or ENTER key to save 

The lower the number, the lower the printing will appear. The norm is 100. 1 Feed Adjustment is 1/8 of a 

millimeter, therefore if you change the Feed Adjustment from 100 to 108, then everything will print 1 mm 

higher on the label. 

You can also use this feature to make sure that when you print a label, it will come out far enough to be 

easily removed from the liner backing paper. For example, if the label feeds out too far then the labels 

may fall-off after they print. If the label does not feed out far enough, then the labels may need to be 

pulled-on after they print. Another reason to change this value is when you use labels with pre-printed 

lines and boxes. In this case, you may need to change the Feed Adjust so that fields are printed in the 

right places; however, if that does not remedy the problem, you may have to fine-tune the 

corresponding label format using the LP-2 Software Package. If you use the same label stock, you will 

not need to change this value. Make sure to always use CAS Certified media. Using poor quality 

media, whether it is thermal paper or labels, may damage your TPH. 

10.7 AUTO THRESHOLD 

This is the minimum weight division when you use the scale with auto print. 

10.8 REPORT SETTINGS 

Refer to Section 8.2.3 

38

11 Network Options 

11.1 Setting Up a Network 

To set up a wireless network using a router and internal wireless bridge (optional), there 

are several steps which must be done using a PC. Refer to Networking manual for 

additional information. The following are the instructions for setting up the scale 

At the CAL menu, press 

the 5 key for Network Options 

and the following screen appears. 

Network is Used? (Y/N): This will determine 

whether the unit is being used as a stand- 

alone unit or in a network. 

PC Master is Used? (Y/N): used in a network, 

the PC is counted as the Master Scale (scale #1) 

Clerk Mode (0-2): Determines whether or not the scale is assigned to certain clerks 

This Scale is Number: The scales can be numbered from 1-99. However, when used with a PC Master in 

a network, the PC is considered scale number 1 and the scales can be assigned any number from 2-99. 

The second page is where you set up the addresses for the scale and the PC 

Scale IP Address: The first three numbers in this address much match the first three numbers on the 

network. The last number can be anything from 1-999, but is usually the same as the scale number. 

Sub Net Mask: Sets number of available devices in a network. For our purposes, it is always set at 

255.255.255.0 

Gateway: This is used for access from a PC outside the network. Since we strongly recommend that 

these scales always be on a dedicated network this number is not needed. 

39

11 Network Options 

PC IP Address: This is obtained from the Network Connections menu on the computer. You will be given 

a choice to either assign a number of have one automatically assigned. It is strongly recommended 

that you choose your own number. Make sure the first three numbers match the IP address 

Scale UDP Port: When connected to a PC, all port settings should be automatically detected. This is 

always set to 2002. 

There are also settings on page 2. 

P C UDP Port: 

Always set to 2001 

P C UDP Port (for Messenger) : -ONLY DISPLAYED IN VERSION 2.24 OR HIGHER. Always set to 2000. 

NOTE: 

For versions below 2.24 there is no setting for the UDP Port for Messenger 

40


12.1 Self Test Menu 


screen, press the 6 key. The Self 

Test Menu screen will appear as 

follows. 

12.2 Display Test 

At the Self Test Menu screen, press 

the 1 key for Display Test. The 

Display Test screen will show until 

you press any key. It will keep 

alternating the checker pattern so 

that you may spot a possible 

problem with a segment. 

12.3 Load Cell Test 


the 2 key for Load Cell Test. The 

Load Cell Test screen will be 

displayed. 

Zero Adjusted: These are the raw 

ADC (Analog to Digital 

Converter) counts minus the 

Current Zero. In the example to 

the right, the Current Zero is 3569 counts. 

41 

< SELF TEST > 

1.DISPLAY 6.MEMORY SIZE 

2.LOADCELL 7.NV MEMORY TEST 

3.KEYBOARD 8.SERIAL PORT 

4.PRINTER 9.FIRMWARE VERSIONS 

5.PEEL-OFF 

< LOAD CELL TEST > 

RAW RAW EXTERNAL 

COUNTS INTERNAL COUNTS 

12369 0 0 

Internal Counts: This is the raw count coming from the ADC. The Zero Adjusted and the Internal Counts 

are the same except that the Zero Adjusted starts at 0 when you enter this screen. In the example 

above, the Current Zero is 3569 & the Zero Adjusted is 3569 – 3569 = 0. If the Internal Counts went up to 

4000, then the Zero Adjusted would be 4000 – 3569 = 431 (RAW – CURRENT ZERO = ZERO ADJUSTED). 

The external weight is calculated using theses very simple values. First, the Calibrated Zero is calculated 

by reading the raw counts while there is nothing on the platter. Lets say in this case that the Calibrated 

Zero is 3562. The scale also stores the Span Value, which is obtained by reading the raw counts while 

the full capacity is on the platter and then subtracting the Calibrated Zero. Lets say in this case that the 

Span Value is 74062. This is what happens when you Span calibrate the scale. After you are done in 

CAL mode, the scale saves all your changes in the EEPROM. 

When we turn the scale ON, it reads the platter weight and sets the Current Zero. It makes sure that the 

Current Zero is at most +5% of 60 lb from the Calibrated Zero. Let us assume that the Current Zero is 

equal to the Calibrated Zero. Once the scale is ON, it simply takes the raw counts and puts it into the 

following formula:


( Raw Counts – Current Zero ) X ( Resolution ÷ Span Value ) ÷ 1000 = Weight 

Where Resolution = to 60000 for 60 lb, 30000 for 30 kg or lb, 15000 for 15 kg 

In our case if we place 60 lb on the platter, the raw counts should be 77624. Now we plug this into the 

formula and we get: ( 77624 – 3562 ) X ( 60000 ÷ 74062 ) ÷ 1000 = 60.000 lb. Of course, we need to 

round the number to the nearest 2/100th of a pound because the scale’s division at 60 lb is 0.02. So in 

this case, 60.000 lb rounds to 60.00 lb. 

Another example would be placing 15 pounds on the platter. In this case the raw counts should be 

22077. Using the formula we get: ( 22077 – 3562 ) X ( 60000 ÷ 74062 ) ÷ 1000 = 14.999 lb. Again, we 

need to round this number but this time to the nearest 1/100th of a pound because the scale’s division 

at 15 lb is 0.01. So in this case, 14.999 lb rounds to 15.00 lb. 

NOTE: You may find the Span Fine Adjust screen a bit more useful for testing the load cell. This screen 

shows the weight in 0.001 lb divisions; however, the display update rate is low so the weight display 

appears sluggish. You simply need to wait a few more seconds to see the weight fully stabilized. 

12.4 Keyboard Test 


the 3 key for Keyboard Test. The 

Keyboard Test screen will be 

displayed. 

Keyboard value: This value is in 

hexadecimal and corresponds to 

a key’s hardware scan code. 

See the keyboard table (next 

page.) 

42 

< KEYBOARD TEST > 

Keyboard Value: 100 

Converted (ASCII) Value: 51 

Key Name: Q 

Converted Value: This value corresponds to a key’s ASCII value. It only applies to the QERTY keyboard 

and the numeric keys. All ASCII values generated by other keys are ignored. 

Key Name: For most keys this should be the same as the words or symbols that appear on the key. 

You can use this test to see if there is a problem with the keyboard. If you press a key and it does not 

generate a response on the screen, then you know the switch may be broken. Another possibility is 

that two different keys may generate the same Keyboard value. In this case you may have a short in 

the keyboard. Notice that even the 2 SPACE keys have different Keyboard values. 

The table is arranged in the same order as the scale’s keyboard. Some keys are not shown with their 

key names because these keys are not keys from the standard QWERTY keyboard. The shaded keys are 

from the standard QWERTY keyboard. 

Although some key functions can be disabled, this does not mean that the key is disabled; therefore, all 

keys should illicit some response in this test mode.


Keyboard Codes 

100 

51 

Q 

108 

41 

A 

110 

5A 

Z 

118 

7C 

\ 

120 

40 

( 

128 

C0 

à 

130 

130 

101 

57 

W 

109 

53 

S 

111 

58 

X 

119 

7B 

[ 

121 

23 

) 

129 

C8 

È 

131 

131 

102 

45 

E 

10A 

44 

D 

112 

43 

C 

11A 

7D 

] 

122 

5E 

& 

12A 

CC 

ì 

132 

132 

12.5 Printer Test 

103 

52 

R 

10B 

46 

F 

113 

56 

V 

11B 

20 

123 

25 

! 

12B 

D1 

Ñ 

133 

133 

104 

54 

T 

10C 

47 

G 

114 

42 

B 

11C 

20 

124 

24 

* 

12C 

D2 

ò 

134 

134 

105 

59 

Y 

10D 

48 

H 

115 

4E 

N 

11D 

5F 

- 

125 

3A 

; 

12D 

D9 

ù 

135 

135 

106 

55 

U 

10E 

4A 

J 

116 

4D 

M 

11E 

2B 

= 

126 

22 

‘ 

12E 

DC 

ü 

136 

136 

At the Self Test Menu screen, press the 4 key for Printer Test. The scale will then print a TPH test label. This 

label has a checker pattern that can help you find problems with the TPH (Thermal Print Head.) You 

should clean the TPH before you try this procedure. Follow the maintenance procedure for cleaning 

the TPH. The following pages have samples of problems that can occur. 

There are several things that this printout can reveal: 

1 2 

1. The rubber roller may be dirty or have something stuck to it. Also, the roller may be perforated. 

2. This is a clear indication that the TPH has been damaged or burned out. 

43 

107 

49 

I 

10F 

4B 

K 

117 

2C 

, 

11F 

2E 

. 

127 

3F 

/ 

12F 

3C 

> 

137 

137 

If you need to replace the TPH, please contact the CAS (USA) Service Department. 

30 

4F 

O 

31 

4C 

L 

13 

13 

7 

37 

7 

4 

34 

4 

1 

31 

1 

A 

2E 

32 

50 

P 

19 

19 

24 

24 

8 

38 

8 

5 

35 

5 

2 

32 

2 

0 

30 

0 

1F 

1F 

1A 

1A 

15 

15 

9 

39 

9 

6 

36 

6 

3 

33 

3 

B 

B 

20 

20 

1B 

1B 

16 

16 

11 

11 

F 

F 

D 

D 

1D 

1D 

21 

21 

1C 

1C 

17 

17 

12 

12 

10 

10 

E 

E 

C 

C


12.6 Peel Off Test 


the 5 key for Peel-Off Test. The 

scale will then display the Printer 

Peel-Off Test screen. 

44 

< PRINTER PEEL-OFF TEST > 

SENSOR CHECK : UNBLOCKED 

If you lay flat a piece of paper on 

the left side of the Peel Bar, you 

will see the UNBLOCKED status 

change to BLOCKED. Once you remove the paper, you will see the status return to UNBLOCKED. If you 

do not experience that behavior, run the Gap/Peel calibration and test again. If the problem persists, 

you may need to change the Peel Sensor Assembly. 

12.7 NV Memory Size 

This will display the amount of used and available memory 

- 

12.8 NV Memory Test 


the 6 key for NV Memory Test. 

The following screen appears 

Options 1-3 are self checks and 

will simply return a value and go 

back to the Flash Memory Test 

screen. There is no need to 

check these values, as they are 

checked during power on. 

< SET: FLASH MEMORY TEST > 

1.Check NV Memory Links 

2.Check NV Memory Records 

3.Check NV Memory Index Table 

4.Check NV Memory Fragmentation 

5.Defragment NV Memory 

Check NV Memory Fragmentation- This will give you the amount of free memory and how much of it is 

fragmented. This value will be displayed and then will return to the Flash Memory Test screen. 

Defragment NV Memory- This will clean up disk space by removing incomplete file fragments from the 

hard drive on the scale. This should be done every few months as a precaution, but only must be done 

when a defragment error occurs.


12.9 Serial Port Test 

At the Self Test Menu screen, press the 8 key for Serial Port Test. The scale will then display the Serial Port 

Test screen. 

< TEST: SERIAL COMM TEST > 

Place loopback plug on 9-pin RS-232C port 

Press any key when ready 

Before you continue from this screen, you need to place a loop-back plug on the 9-pin serial port on 

the side of the scale. The loop-back plug needs to be a 9-pin male connector with pins 2 & 3 shorted. 

Once you have done this, press any key. If the serial port is working, you will see the message “RS-232 

Test Passed” on the screen. After a few seconds, it will return to the Self Test Menu. If it fails, you will see 

the “RS-232 Test Failed” on the screen. You may press ESC to exit or any key to try again. 

If you are having problems with this test, please make sure that the loop-back plug is connected 

properly and that it has pins 2 & 3 shorted. If the problem persists, you may have a damaged 

connector or serial port driver. 

12.10 Firmware Versions Test 


the 9 key for Firmware Versions 

Test. The scale will then display 

the Firmware Versions Test screen. 

This test can help you determine 

the versions of all of the scale’s 

ROMs without having to take the 

Press any key when done. 

< CAL: FIRMWARE VERSIONS > 

ROM DESCRIPTION VERSION CHECKSUM 

#1 SCALE SYSTEM ROM 2.24 US 2229 

#2 SCREEN FONTS ROM 2.22 US 7E0B 

#3 PRINTER FONTS ROM 1.10 ENG 9BF7 

#4 PRINTER SYSTEM ROM 1.26 ENG 6109 

scale apart. This feature can also be accessed from scale mode by pressing ESC and then HELP. This 

can also help with customer support over the phone, as it is not necessary to enter CAL mode to get this 

information 

The versions and checksums listed above are the most current as of August 2006. 

45

13 Audit Trails 

13.1 Reading the Audit Trail Counters 

1. Make sure that the Main Power is OFF (switch on left side of scale.) 

2. Press and hold down the PRE PACK key. 

3. While you are holding down the PRE PACK key, turn the Main Power ON. 

4. Once you here a “chirp” release the PRE PACK key. 

5. After a few seconds the scale will be in Audit Trail mode. 

This is the Audit Trail Counter screen. 

< AUDIT TRAIL COUNTERS > 

Calibration Counter: This counter is 

incremented every time you 

CALIBRATION COUNTER= 7 

attempt to Span or Zero calibrate 

or adjust, or every time you change 

OPTION COUNTER= 14 

the gravity constant. If you use the 

SAVE key or ENTER key from any of 

the afore mentioned screens, the 

scale will consider it an attempt to calibrate and the counter will be incremented. All of the screens 

that can change this counter will be noted in this manual. 

Option Counter: This counter is incremented every time you attempt to change or adjust any of the 

various NTEP regulated options. If you use the SAVE key or ENTER key from any of the Weight Options 

entry screens, the scale will consider it an attempt to change these options and the counter will be 

incremented. All of the screens that can change this counter will be noted in this manual. 

The Audit Trail eliminates the need of physically sealing the scale. It is up to the local inspector to 

be informed of this and any scale’s sealing or Audit Trail procedures. If a physical seal is necessary, the 

LP-2 can be sealed from the top of the scale (underneath the platter.) See the diagram on next page. 

46


14.1 Platform Safety Overload Adjustment 

1. Make sure that the Main Power switch is OFF & that the scale is unplugged. 

2. Remove the platter from the platform. 

3. Place 1/2 the scale capacity on the right-rear corner of the platform making sure not to obstruct 

the Allen-bolt. 

4. Adjust the Allen-bolt until it touches the screw underneath it on the upper case. 

5. Repeat steps 3 & 4 for the other 3 corners of the platform. 

14.2 Removing the Upper Case 


2. Remove the platter from the platform & all labels & backing paper from the printer. 

3. Remove the display stalk: 

A. Unscrew the 2 screws from underneath the column base. 

B. Lift & remove the display stalk from the column base. 

4. Remove the platform by removing the 4 Allen-bolts on top. 

47


5. Remove the 4 screws on the corners of the uppercase. 

6. Remove the key board: 

7. Remove the 2 keyboard screws on top of the upper case. 

A. Remove the keyboard grounding screw on the Main PCB. 

B. Unplug the keyboard cable from J7 on the Main PCB. 

8. Open printer side-door and remove 2 printer-bay screws. 

9. Remove the 3 screws in the keyboard access 

area. 

10. Remove the upper case by sliding it 

upwards. 

48


14.3 Main PCB Replacement 

1. Follow all of the directions in section 0 first. 

2. Unplug the main PCB connectors at: 

A. J9, CAL Switch. 

B. J10, Peel Sensor. 

C. J11, Peel Emitter. 

D. J13, Thermal print head. 

E. J14, Stepper motor. 

F. J15, Gap sensor assembly. 

G. J16, Pick-up motor. 

H. J17, Display (A). 

I. J18, Display (B). 

J. J19, Power supply (A). 

K. J20, Power supply (B). 

L. J21, Load cell data. 

M. J22, Load cell power. 

3. Remove main post and 5 screws from the main PCB. 

4. Slide out old PCB 

5. Insert new main PCB. 

6. If the new main PCB has no EPROMs, make sure to use the EPROMs from the old main PCB after you 

have determined that they are in working order. 

7. The main PCB EPROMs are listed below in left-to-right order. They are to be inserted with the notch 

towards the front of the scale. 

A. U5, Scale 2.24 2220 

B. U6, Display 2.22 7EOb 

C. U7, UN00-LPF-0201 

D. U8, UN00-LPP-04000 

These are the most current versions as of August 2006 

8. Once EPROMs and accessories are replaced, reassemble scale (reverse order.) 

9. Do a Memory All Clear, (see section Error! Reference source not found.) 

49


14.4 Network Board Replacement 

The network board is located on top of the 

Main cpu 

1.Follow all of the directions in section 14.2 first 

2. Remove three screws, two on the left 

and one in the middle of the right side. 

3. Gently pull board apart from main CPU 

4. When replacing, make sure pins on both 

sides line up 

14.5 

Power Supply Replacement 

1. 

Follow all of the directions in section 0 first. 

2. 

Unplug the Power Supply connectors at: 

A. 

CN1, Input power source. 

B. 

CN21, Output power (A). 

C. 

CN22, Output power (B). 

3. 

Then, remove the 4 screws holding down the 

Power Supply chassis. 

4. Install new Power Supply and reassemble in 

reverse order. 

50


14. 6 Load Cell & A/D Converter 

Replacement 

1. Follow all of the directions in section 

0 first. 

2. Unplug the A/D Converter connectors 

at: 

A. CON2, 

Load cell data. 

B. CON3, 

Load cell power. 

3. Remove the 5 screws around the perimeter of the load cell assembly 

chassis. 

4. Lift and remove the load cell assembly chassis & replace with a new 

one reassembling in reverse 

order. 

5. However, if you wish to replace only the load cell or A/D Converter PCB, then go on to the 

following: 

A. A/D Converter replacement: 

1. Disconnect the Load cell cable from CN1 on A/D Converter PCB. 

2. Remove the 2 screws on the A/D Converter PCB. 

3. Remove old A/D Converter PCB and attach new one. 

4 . Reassemble in reverse order. 

B. Load cell replacement: 

1 . Disconnect the Load cell cable 

from CN1 on A/D Converter PCB. 

2 . Remove the Allen-bolt from the top of the Load cell Main bracket. 

3 . Remove the 2 Allen-bolts from the side of the Load cell 

Main bracket. 

4 . Remove the 2 Allen-bolts from underneath the load cell assembly chassis. 

5. Remove the load cell and replace with a new load cell of equal capacity. 

6. Reassemble in reverse order. 

7. Make sure that the safety overload stop tab is positioned properly (see diagrams below.) 

14.7 

Printer Assembly Replacement 

1. 

Follow all of the directions in section 0 first. 

2. 

Unplug the main PCB connectors at: 

A. 

J10, Peel Sensor. 

B. J11, Peel Emitter. 

C. J13, Thermal print head. 

D. J14, Stepper motor. 

E. J15, Gap sensor assembly. 

F. J16, Pick-up motor. 

3. Remove the 5 screws around the perimeter of the Printer chassis. 

4. Lift up and remove old chassis & replace with new Printer chassis. 


6. To replace individual printer parts, please 

follow the corresponding directions in respective 

subsections of 0. 

51


14. 7.1 Rewind Motor Assembly Replacement 

1. Follow all of the directions 

in section 0 first. 

2. 

Unplug connector J16 on main PCB. 

3. 

Remove the Rewind Clamp. 

4. 

While holding the Rewind Support, unscrew the screw inside the its center. 

5. 

Remove the Rewind Support from the Rewind Joint. 

6. 

On the Rewind Joint, remove the 2 Allen-screws & pull out the Rewind Joint. 

7. Unsolder the Rewind Motor Sub-PCB from the Rewind 

motor & remove it. 

8. Remove the 4 screws from the Rewind Motor 

Bracket and then remove the Rewind Motor 

assembly from the Printer Chassis. 

9. 

Reassemble in reverse order. 

14.7.2 Stepper Motor Assembly Replacement 


2. Unplug connector J14 on main PCB. 

3. Slide the Timing Belt off of the Feed Gear. 

4. Remove the 4 screws that hold the Stepper Motor Bracket. 

5. Remove the Stepper Motor and 

replace with new Stepper Motor. 

6. It is suggested at this time to also replace the Timing Belt. 


52


14.7.3 Thermal Print Head Replacement 

1. Please make sure not to scrape the undersurface of the 

Print Head at all times. 

2. Make sure that the Main Power switch is OFF & that the 

scale is unplugged. 

3. Remove all labels & backing paper from the printer & set 

the Print Head to its locked-down position. 

4. Remove the 2 front screws on the TPH Bracket & remove 

the Paper Cutter (if present.) 

5. Set the Print Head to its unlocked position and gently 

slide 

the Print Head out of the scale towards the front being careful not to damage the ribbon cable 

attached to the Print Head. If you have not removed the Upper Case, you may need to angle the 

Print Head so as to be able to pull it through the Upper Case printer 

opening. 

6. Unplug the ribbon 

cable from the Print Head. 

7. Remove the 2 screws that hold the TPH Sub-Bracket to the Print Head. 

8. Attach the 2 screws & the TPH Sub-Bracket to the new Print Head. 

9. Attach the ribbon cable to the Print Head 

making sure that the polarity 

notch is facing up (please 

follow diagram closely. 

10. 

Reassemble by following reverse order. 

14.7.4 Gap Sensor Assembly Replacement 


2. Unplug connector J15 on main PCB. 

3. Remove the 2 screws attached to the Gap Sensor Assembly. 

4. Remove the Gap Sensor Assembly 

from the Printer Chassis and replace with new Gap Sensor. 


6. Once scale is completely reassembled, you must 

recalibrate the Peel & Gap sensors. 

14.7.5 Peel Sensor Assembly Replacement 

1. Follow all of the directions in section 

0 first. 

2. Unplug the connectors at J10 & J11 on the main PCB. 

3. Cut & discard the 2 cable ties on the side Bracket Support 

(see diagra m.) 

4. Remove the screw attached to the Peel Sensor Assembly 

and also remove the screw on the IR LED Assembly. 

5. 

Remove the IR LED & Peel Sensor Assemblies & replace 

with new ones. 

6. Remember to attach new cable ties in the same place as 

before. 


53


14.7.6 Label Roll Spool Replacement 

1. Make sure that the Main Power switch is OFF & that the scale 

is unplugged. 

2. Remove all labels & backing paper from the printer 

3. Remove center screw from label roll spool 

4. Remove label roll spool and replace 

5. Replace center screw 

14.7.7 Width 

Adjuster Replacement 

1. Make sure th at the Main Power switch is OFF & that the scale 

is unplugged. 

2. Remove all labels & backing paper from the printer. 

3. 

Unscrew the 2 screws on the Width Adjuster & remove 

the Paper Guide Plate. 

4. 

Remove the Paper Guide Adjuster by sliding it out. 

5. 

Remove the screw at the base of the Width Adjuster chassis. 

6. 

Remove the Width Adjuster chassis and replace with new 

Width Adjuster chassis assembly. 

7. 

Reassemble in reverse order. 

14.8 

Display Replacement 


2. Remove the platter from the platform & all labels & 

backing paper from the printer. 

3. Remove the display stalk: 

A. Unscrew the 2 screws from underneath the column base. 

B. Lift & remove the display stalk from the column base. 

4. Insert new display stalk and reassemble in reverse order. 

54


14.9 Keyboard Replacement 

Make sure that 

the Main Power switch is OFF & that the scale is 

unplugged. 

1. Remove the platter from the platform & all labels& backing 

paper from the printer. 

2. Remove the keyboard: 

A. Remove the 2 keyboard screws on top of the 

upper case. 

B. Remove the keyboard grounding screw on 

the Main PCB. 

C. Unplug the keyboard cable from J7 on the 

Main PCB. 

3. Reattach a new keyboard, reassembling in reverse order. 

14.10 

Keyboard Servicing 

1. 

Follow steps 1, 2, & 3 from 0 14.9 Keyboard Replacement. 

2. 

Remove all 15 screws from the Keyboard PCB. 

3. 

You can now replace any switch that is not working. Remember that each switch has 4 pins 

soldered 

to the keyboard PCB. 

4. 

You may also replace any of the Keyboard Under-lays being careful not to loose or misalign any of 

the 

Key Knobs. 

5. 

Once done, reassemble in reverse order. Be very careful not to over tighten the keyboard PCB 

screws. 

55

15 Installing Options 

15.1 Installing the Network Memory Card 

1. Make sure t he power switch is OFF and the scale is unplugged 

2. Remove th e keyboard: 

A. The 2 keyboard screws on top of the upper case. 

B. Lay the keyboard face down. 

3.Plug the Network Card into connectors J 5 & J6 on the Main PCB. Make sure that all of the pins are 

aligned properly and that the 2x9 connector 

is facing to the rear of the scale. 

4.Attach the 2 grounding screws to the Netw 

ork Card PCB. Do not over tighten. 

5.Reassemble in reverse order. 

15.2 Installing the Paper Cutter 

1. Please m ake sure not to scrape the undersurface 

of the Print Head at all times. 


3. Set the Print Head to its locked-down position. 

4. Remove the 2 front screws on the TPH Bracket. 

5. Attach the paper Cutter with the 2 front 

screws. 

56


16.1 Troubleshooting 

Chart 

Symptom Possible Causes Possible Solutions Reference 

Scale will not 1. No power to the Power Plug the Power Cord in to a working outlet. 

3.3, 4.1, 

power ON. Supply. 

Check/replace fuse. 

Check/replace Power Cord. 

Check/replace Main Power Switch. 

Check/replace Power Supply Input 

Harness, CN1 PS. 

14.4, 17.5, 

18.1, 19.7 

2. No power to Main PCB. Check/replace Wire Harness, CN21 PS. 

2.1, 2.2, 3.3, 

Check/replace Wire Harness, CN22 PS. 

4.1, 4.2, 

Check/replace Power Supply. 

Check/replace Display Harness, J17/J18 M-PCB. 

Check/replace Display Stalk. 

Check/replace ADC Wire Harness, 

CON3 AD-PCB. 

Check/replace AD-PCB. 

Check/replace Network 

PCB. 

Check/replace Printer Assembly. 

14.7 14.3, 

14.4 14.6 

17.4, 17. 5, 

18.1, 19.3, 

19.6, 19.7 

3. Power to Main PCB is OK. Check/replace all EPROMs. 

8.12, 12.10, 

Check/replace Memory Expansion PCB. 

Check/replace Main PCB. 

Also check 2.No power to Main PCB. 

13.2, 13.3, 

17.3, 

17.5, 

19.1, 

19.6 

Scale 1. “Printer Continuously Busy.” Check/replace Printer 

System EPROM, U8 M-PCB. 10.5, 12.10, 

powers ON 

with an 

error. 



14.3, 17.3, 

19.6 

2. “Calibrated mass error.” Reprogram all Weight settings & Span calibrate 

the 7.1 ~ 7.4, 

scale. 

6.1 

3. “Load Cell not ready.” Check for platter or platform obstruction. 

2.1, 4.1, 6.1, 

Check/replace ADC Wire Harness, CON3 AD-PCB. 7.1 ~ 7.4, 

Check/replace ADC Wire Harness, CON2 AD-PCB. 


Check/replace Load Cell Assembly. 

12.3, 13.2, 

13.5, 14.5, 

19.5 

4. “Zero Range Error.” 

Check for platter or platform obstruction. 

2.1, 4.1, 6.1, 

For more than 45 seconds. Remove all items from platter and cycle power. 

Reprogram all Weight settings & Span calibrate the 

scale. 

Check/replace ADC Wire Harness, CON2 AD-PCB. 


Check/replace Load Cell Assembly. 


7.1 ~ 7.4, 

12.3, 

14.1 ~ 14.5 

17.4, 19.5 

5. Scale beeps and “looks” Check/replace Display Harness, J17/J18 M-PCB. 2.1, 2.2, 4.1, 

like it is turned ON, but there 

is no display light. 

Check/replace Display Stalk. 

Check/replace Wire Harness, CN21 PS. 



4.2, 11.2, 

14.3, 14.4, 

14.7, 17.3, 

19.3, 19.6 

Scale 1. Scale weight is inaccurate. Check for platter or platform obstruction. 

2.1, 4.1, 6.1, 

powers 

ON 

& goes to 

Zero. 

Remove all items from platter and cycle power. 

Reprogram all Weight settings & Span calibrate the 

scale. 

Check 3.”Load Cell Not Ready.” 

7.1 ~ 7.4, 

12.3, 14.3, 

14.5, 17.4, 

19.5 

57


Scale 

powers ON 

& goes to 

Zero (cnt’d.) 

Label 

Printed 

OK 

except 

for 

a black 

or 

shaded 

box. 

2. Printer prints but labels are 

blank. 

3. Printer is missing an entire Clean Th 

column (dot) of print on all 

labels. 

Make sure Print Head is in lock-down position. 

Make sure that there is thermal labels or paper in the 

printer and that the media is properly installed. 

Check/replace Media (Labels or paper.) 

Check/replace Wire Harness, J19 M-PCB. 

Check/replace TPH Wire Harness, J13 M-PCB. 


Check/replace Thermal Print Head. 


ermal Print Head. 

Check/replace 

Wire Harness, J19 M-PCB. 

Check/replace 

Thermal Print Head. 

Check/replace Media (Labels or paper.) 

4. Printed data is faded in Check/replace Media (Labels or paper.) 

whole or in part. Clean Thermal Print Head. 

Lower the Printer Speed. 

Adjust Print Head. 

Check/replace Rubber Roller, Platent. 

Check/replace Wire Harness, J19 M-PCB. 

Check/replace Thermal Print Head. 

1. A black or shaded box A field on the label format is not completely within 

appears in the place of a the label margins. Check/Reprogram the label format 

specific printed field (Total with the problem. 

Price, Unit Price, etc.) 

A field on the label does not have enough space to 

print its data, i.e. trying to print a 6 digit Total Price to a 

label format that has a 5 digit total price. 

Check/Reprogram the label format with the problem. 

58 

4.3, 5.1, 

10.3, 12.5, 

13.4, 14.6, 

14.3, 17.5, 

18.2, 19.8 

4.3, 5.1, 

10.3, 12.5, 

14.6, 14.6.3, 

18.2, 19.8 

4.3, 5.1, 

10.3, 12.5, 

14.4, 

14.6, 

14.6.3, 

17.5, 

18.2, 19.8


16.2 Additional Errors 

A/D Converter Error-Check connection between load cell and A/D converter 

Replace load cell 

Replace A/D converter 

NV Fragmentation Error-Perform NV defragmentation in Calibration menu 

Calibration Warning-Recalibrate Scale-NOTE: often when this message appears 

You cannot get into Calibration Mode by holding ON/OFF while powering on. In this 

case, you must use the calibration switch on top of the main cpu. 

59

17 Diagrams 

17.1 System Block Diagram 

A/D 

Converter 

Display 

PPI 

Static 

RAM 

Non 

-volatile 

Control 

RS-232 

Driver 

EPROM 

Address 

/Data bus 

Control 

Chip 

Selector 

EE 

-PROM 

Flash 

Memory 

CPU 

(Scale) 

Key 

Scan 

Decoder 

Real 

Time 

Clock 

system block diagram 

60 

CPU 

(Printer) 

Step 

Motor 

Driver 

EPROM 

TPH 

Address 

/Data bus 

Control 

Chip 

Selector 

Interrupt 

Sensor 

Static 

RAM 

Peel off 

Sensor 

DC 

Motor

17 Diagrams 

17.2 Connection Diagram 

SERIAL 

CONNECTOR 

ETHERNET 

CONNECTOR 

CASH DRAWER 

CONNECTOR 

J1 

J2 

J3 

J23 

ANALOG 

MODULE 

J21 J22 J17 J18 J19 J20 J16 

KEY 

BOARD 

GRAPHIC 

MODULE 

MAIN BOARD 

J7 J9 J5 J6 J8 J10 J11 

CAL SWITCH 

61 

SMPS DC MOTOR 

ETHERNET 

MODULE 

connection diagram 

PEEL-OFF 

SENSOR 

J15 

J14 

J13 

GAP SENSOR 

STEP MOTOR THERMAL 

PRINTER 

HEADER

1 

6100-PL2-0001-A 

1 

2 

1 

2 

1 

3 

1 

2 

1 

2 

1 2 

1 

2 

RSA 

PGA 

13 

1 

2 

1 2 

8 

VCC 

1 

2 

20 

PGB 

15 

RSB 

1 

2 

3 

2 

1 

2 

2 

1 

1 

2 

2 1 

1 

2 

1 

2 

1 

2 

1 

2 

1 2 

2 3 

1 

2 

+ 

+ 

+ 

1 

2 

2 

2 

1 

1 

2 

2 

2 

3 

4 

5 

6 

7 

8 

9 

24 

VCC 

1 

2 

+ 

+ 

1 

1 

2 

2 

1 

2 

1 

21 

2 

1 

1 

2 

1 

1 

11 

2 

2 

3 

1 

2 

1 

2 

1 

2 

1 

2 

1 

2 

1 

2 

RESET 

8 

1 

3 

45 

46 

47 

48 

49 

50 

51 

52 

54 

55 

56 

PD0/P40 

PD1/P41 

PD2/P42 

PD3/P43 

PD4/P44 

PD5/P45 

PD6/P46 

PD7/P47 

DATASTB/P50 

ACK/P51 

BUSY/P52 

P30/TXD0/SB0/SO 

P31/RXD0/SB1/SI 

P32/TXC/SCK0 

P33/CTS0 

P34/TXD1/SO1 

P35/RXD1/SI1 

P36/SCK1/CTS1 

37 

38 

39 

40 

41 

42 

43 

1 

2 

1 

1 

2 

2 

3 

2 

2 1 

1 

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1 

2 

1 

2 

1 

1 

2 

1 

10 

44 

57 

74 

81 

108 

83 

VDD 

VDD 

VDD 

VDD 

VDD 

VDD 

VDD 

ICH 

13 

GND 

23 

GND 

53 

GND 

65 

GND 

82 

GND 

109 

GND 

6 

POLL 

ICL 

111 

AVSS 

58 

2 3 

1 

1 

2 

2 

2 3 

1 

2 23 

1 

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1 

1 

1 

1 

2 

2 

2 

2 

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Y1 Y1 

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Y2 Y2 

A2 B2 

17 

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4.7K 

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Y3 Y3 

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16 

5 

5 

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Y4 Y4 

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15 

6 

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Y5 Y5 

A5 B5 

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Y6 Y6 

A6 B6 

13 

8 

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Y3 Y10 Y10 

A2 B2 

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4 

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Y4 Y11 Y11 

A3 B3 

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5 

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D11 

Y5 Y12 Y12 

A4 B4 

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6 

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Y6 Y13 Y13 

A5 B5 

14 

7 

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Y7 Y14 Y14 

A6 B6 

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8 

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D14 

Y8 Y15 Y15 

A7 B7 

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9 

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D15 

Y9 

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Y10 10K 

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Y11 

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NFM41P 

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Y13 74ACT245D 

NF3 

Y14 

U20 

J7 

Y15 U25 

Y16 Y16 A16 

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1 

0 

2 

Y17 Y17 

A1 B1 

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A17 

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2 

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Y18 Y18 

A2 B2 

17 

A18 

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Y19 Y19 

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Y20 Y20 

A4 B4 

15 

9 10 

5 

4 

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Y21 Y21 

A5 B5 

14 

11 12 

6 

5 

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Y22 Y22 

A6 B6 

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BC L12 

13 14 

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6 A 

23 

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Y23 Y23 

A7 B7 

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BC L13 

15 16 

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8 

7 B 

22 

9 

A8 B8 

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BC L14 

17 18 

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8 C 

21 

BC L15 

19 20 

1 2 

10 

9 D 

20 

19 

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BC L19 

2001/04/24 

21 22 

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BC L20 

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PCB +24V로 

BC L21 

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BC 1 2 L18 

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JP3 

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74HC154D 

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B2 A2 

3 

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B3 A3 

4 

U30 

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B4 A4 

5 

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VCC SDA 

5 

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B5 A5 

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6 

13 

B6 A6 

7 

1 

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R27 R25 

B7 A7 

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B8 A8 

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TP22 

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1K 

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J15 

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TP10 

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R6 

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VDD RES 

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232K 

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RS100 

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INB 

6 

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TP14 

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VREFB 

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47K 

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VSB 

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R42 C22 

CON26A 

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U32C 

2.2K 

9 

8 

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R50 

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27K 

R35 

C15 

R69 

R70 

R36 

10K 

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1 

332 

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1W 

1W 

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D[0..15] 

Y0 

A[1..19] 

Y1 

Y2 

Y3 

Y4 

Y5 

Y6 

Y7 

Y8 Y16 

U14 

Y9 Y17 

Y0 A1 12 

D8 A1 D0 Y10 Y18 

Y1 A1 A2 

A0 D0 

13 

11 

D9 A2 D1 Y11 Y19 

Y2 A2 A3 

A1 D1 

14 

10 

D10 A3 D2 Y12 Y20 

Y3 A3 A4 

A2 D2 

15 

9 

D11 A4 D3 Y13 Y21 

Y4 A4 A5 

A3 D3 

17 

8 

D12 A5 D4 Y14 Y22 

Y5 A5 A6 

A4 D4 

18 

7 

D13 A6 D5 Y15 Y23 

Y6 A6 A7 

A5 D5 

19 

6 

D14 A7 D6 

Y7 A7 A8 

A6 D6 

20 

5 

D15 A8 D7 

A9 

A7 D7 

21 

27 

A9 D8 

A10 

A8 

26 

A10 D9 

A11 

A9 

23 

VBB 

A11 D10 

A12 

A10 

25 

A12 D11 

A13 

A11 

4 

A13 D12 

A14 

A12 VCC 

32 

28 

A14 D13 

A15 

A13 WE 

29 

3 

A15 D14 

Y8 A8 A16 

A14 OE 

24 

31 

A16 D15 

Y9 A9 A17 

A15 CS1 

22 

2 

A17 

Y10 A10 

A16 CS2 

30 

A18 

+5V 

Y11 A11 

681000 

Y12 A12 

SOP32 

Y13 A13 

U15 

Y14 A14 A1 12 

D0 

Y15 A15 A2 

A0 D0 

13 

11 

D1 

A3 

A1 D1 

14 

10 

D2 

A4 

A2 D2 

15 

9 

D3 

A5 

A3 D3 

17 

8 

D4 

+8V +24V-M +24V-T 

A6 

A4 D4 

18 

7 

D5 

A7 

A5 D5 

19 

6 

D6 A1 D0 

A8 

A6 D6 

20 

5 

D7 A2 D1 

+5V 

A9 

A7 D7 

21 

27 

A3 D2 

A10 

A8 

26 

A4 D3 

J19 

A11 

A9 

C10 

23 

A5 D4 

A12 

A10 

104 

A6 D5 

1 

25 

A13 

A11 

A7 D6 

2 

TP20 

4 

A14 

A12 VCC 

32 

A8 D7 

3 

28 

-12V 

A15 

A13 WE 

29 

A9 D8 

4 

U27 

3 

Y23 A16 

A14 OE 

24 

A10 D9 

5 

2 

18 

Y22 

I0 F0 

31 

A17 

A15 CS1 

22+CE7 

C11 

A11 D10 

6 

3 

19 

Y21 

I1 F1 

2 

A16 CS2 

30 

47u/25V 

104 

A12 D11 

7 

4 

20 

Y20 

I2 F2 

A13 D12 

8 

5 

21 

681000 

Y19 

I3 F3 

A14 D13 

9 

6 

23 

SOP32 

Y18 

I4 F4 

A15 D14 

10 

7 

I5 F5 

24 

9 

25 

U4 

A16 D15 

CON10 

I6 F6 

10 

26 

A1 D8 A17 

I7 F7 

26 

11 

A2 

A0 D0 

27 

D9 A18 

+5V 

I8 

25 

28 

12 

A3 

A1 

D1 

D10 

I9 

24 

29 

13 

A4 

A2 

D2 

D11 

I10 

23 

31 

J20 

TP18 

16 

A5 

A3 

D3 

D12 

BC 

I11 

18 

32 

17 

A6 

A4 

D4 

1 2 

D13 

1 

TP17 

I12 

17 

33 

27 14 

A7 

A5 

D5 

L23 

D14 

2 

I13 GND 

16 

34 

A8 

A6 

D6 

15 

35 

D15 

CON2 

20V8 

A9 

A7 

D7 

5 

PLCC28 

A10 

A8 

4 

A11 

A9 

37 

A12 

A10 

3 

+5V 

A13 

A11 

14 

+5V 

8V_GND 24_MGND 

A9 A14 

A12 

6 

24_TGND 

A8 A15 

A13 

7 

A1 D0 

A6 A16 

A14 

13 

10 

A2 D1 

HIGH CURRENT 

A5 A17 

A15 VCC 

12 

9 

A3 D2 

A4 A18 

A16 WE 

8 

38 

A4 D3 

A19 

A17 OE 

11 

A18 CS 

36 

L22 

28SF040 

TSOP40 

+5V 

U3 

A1 26 27 

D0 

A2 

A0 D0 

25 

28 

D1 

A3 

A1 

D1 

24 

29 

D2 

VBB 

A4 

A2 

D2 

23 

31 

D3 

A5 

A3 

D3 

18 

32 

D4 

OPTION 

A6 

A4 

D4 

17 

33 

D5 

A7 

A5 

D5 

16 

34 

D6 

+5V 

A8 

A6 

D6 

15 

35 

D7 

A9 

A7 

D7 

5 

+5V -12V 

A10 

A8 

4 

A11 

A9 

37 

J21 J22 

A12 

A10 

3 

D0 DA0 DA0 

A13 

A11 

D1 DA1 DA1 

1 

1 

14 

A14 

A12 

D2 DA2 DA2 

2 

2 

6 

A15 

A13 

D3 DA3 DA3 

3 

3 

7 

A16 

A14 

D4 DA4 DA4 

4 

13 

10 

CON3 

A17 

A15 VCC 

D5 DA5 DA5 

5 

12 

9 

A18 

A16 WE 

D6 DA6 DA6 

6 

8 

38 

A19 

A17 OE 

D7 DA7 DA7 

7 

11 

A18 CS 

36 

ADSTB 

8 

ADSTB 

ADACK 

9 

28SF040 

ADACK 

10 

TSOP40 

+5V 

11 

12 

+5V 

DD0 

CON12 

DD1 

DD2 

DD3 

C9 D9 

DD4 

104 

DD5 

S160 

DD6 DP0 

DD7 DP1 

DP2 

DPSTB DP3 

R30 

DPACK DP4 

C3875S 1 

1 2 

DP5 

BC 

G/V DP6 

2 1 L25 

Q4 

2.2K 

DP7 

R31 

PPSTB 

2 1 L24 

+5V 

+5V 1 2 

PPACK 

1 2 L28 

BC 

10K 

BC 

1 2 L27 

BC 

R[0..23] 

T[0..15] 

+5V 

U11 

T0 

T0 2 

1 

T0 R0 R1 5 

7 T0 

R1 

T0 

T1 

T1 

T1 

R1 R2 

A0 D0 

3 

RA1 

4 

8 T1 

R2 

T1 

T2 

T2 

T2 

R2 R3 

A1 D1 

4 

10K 

3 

9 T2 

R3 

T2 

T3 

T3 

T3 

R3 R4 

A2 D2 

5 

2 

10 T3 

R4 

T3 

T4 

T4 

T4 

R4 R5 

A3 D3 

6 

1 

13 T4 

R5 

T4 

T5 

T5 

T5 

R5 R6 

A4 D4 

7 

44 

14 T5 

R6 

T5 

T6 

T6 

+5V 

T6 

R6 R7 

A5 D5 

8 

43 

15 T6 

R7 

T6 

T7 

T7 

T7 

R7 R8 

A6 D6 

9 

42 

16 T7 

R8 

T7 

T8 

T8 

R9 

A7 D7 

2 

1 

27 

29 T8 

R9 

T8 

T9 

T9 

R10 

A8 D8 

3 

RA2 

26 

30 T9 

R10 

T9 

T10 

T10 

R11 

A9 D9 

4 

10K 

25 

31 T10 

R11 

T10 

T11 

T11 

R12 

A10 D10 

5 

24 

32 T11 

R12 

T11 

T12 

T12 

R13 

A11 D11 

6 

21 

35 T12 

R13 

T12 

T13 

T13 

R14 

A12 D12 

7 

20 

36 T13 

R14 

T13 

T14 

T14 

R15 

A13 D13 

8 

19 

37 T14 

R15 

T14 

T15 

T15 

R16 

A14 D14 

9 

18 

38 T15 

R16 

T15 

R16 T8 

R8 

A15 D15 

R17 

R17 T9 

R9 17 

R18 

+5V 

R18 T10 

R10 R0 

WE 

39 

41 

R19 T11 

R11 

LB OE 

40 

6 

R20 T12 

R12 

UB CS 

R21 T13 

R13 

6161000B 

R22 T14 

R14 

TSOP44 

R23 T15 

R15 

TP5 

R1 

T0 

R2 

T1 

R19 R3 

T2 

R18 R4 

T3 

R17 R5 

T4 

R16 R6 

T5 

R7 

T6 

R8 

T7 

R9 

T8 

R10 

T9 

R11 

T10 

R12 

T11 

R13 

T12 

R14 

T13 

R15 

T14 

+5V +5V 

R16 

T15 

R17 

+5V 

VCC +5V 

A 

B 

C 

D 

DIP 

DIP 

U31A 

U31B 

TP15 

1 

8V_GND 8V_GND 

2 

B 

Q 

3 

CLR 

Q 

1 

A 

14 

CEXT REXT 

C17 74HC123D 

104 

13 

4 

15 

R48 

1 2 

12K 

+5V 

10 

11 

9 

6 

C18 

104 

B 

Q 

CLR 

Q 

A 

CEXT REXT 

74HC123D 

5 

12 

7 1 

R49 

2 

12K 

+5V 

+5V 

+5V 

+5V 

C1 CB1 CB2 CB3 CB4 CB5 CB6 CB7 CB8 CB9 CB10 CB11 CB12 CB13 CB14 CB15 CB16 CB17 CB18 CB19 CB20 CB21 

103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 

CB23 CB24 CB25 CB26 CB27 CB28 CB29 CB30 CB31 C54 

103 103 103 103 103 103 103 103 103 103 

TP6 R23 

560 

R24 

1 2 1 

2.2K 

Q3 

C3875S 

FD1 FD2 FD3 ESD1 MO1 MO2 MO3 

MTG1 MTG2 MTG3 MTG4 MTG5 MTG6 MTG7 MTG8 

TPLT1 NOTE1 

PCB MOUNTING HOLES & ETC. 

Title 

Size 

LP-II MAIN BOARD (Ethernet Cash Drawer Version) 

Document Number 

6100-PL2-0001-A 

Rev 

A 

Date: Friday, November 09, 2001 Sheet 1 of 1 

1 

2 

3 

4 

5 

6 

7 

8 

BC 

DATASTB 

PD0 

PD1 

PD2 

PD3 

PD4 

PD5 

C7 

PD6 

X1 

PD7 

JP1 

ACK 

1 2 

1 

nc Vcc 

3 

1 2 

BUSY 

JUMPER 

104 

PE 

RESETEDPRT 

2 

G ck 

4 

CK 

INIT 

U29 

xtal32 

UPD70433GJ-16-3EB 

120QFP(FINE PITCH,20X20) 

1 

DIR 

2 

3 

JP2 

AD0 

84 

3PIN HEADER 

TP2 TP3 TP8 TP9 

AD1 

85 

S160 AD2 

86 

1 2 

D1 

15 

P00 

AD3 

87 

S160 1 2 D2 

16 

P01 

AD4 

88 

S160 1 2 D3 

17 

P02 

AD5 

89 

S160 1 2 D4 

18 

P03 

AD6 

90 

S160 1 2 D5 

19 

P04 

AD7 

91 

S160 1 2 D6 

20 

P05 

AD8 

92 

S160 1 2 D7 

21 

P06 

AD9 

93 

S160 1 2 D8 

22 

P07 

AD10 

94 

AD11 

95 

DIR 

AD12 

96 

24 

97 

C4 

PFAIL 

P10/NMI 

AD13 

25 

98 

ADINT 

P11/INTP0 

AD14 

26 

99 

BC 

P12/INTP1 

AD15 

1 2 L6 

103 

VFDINT 

27 

100 

PRTERR 

P13/INTP2 

A16 

BC 1 2 L7 

28 

P14/INTP3/TI 

A17 

101 

BC 1 2 L8 

29 

102 

BC 

P15/INTP4 

A18 

1 2 L9 

CTS 

30 

P16/INTP5 

A19 

103 

BC 1 2 L10 

A20 

104 

BC 1 2 L11 

A21 

105 

31 

P20/PWM 

A22 

106 

32 

P21/TO00 

A23 

107 

33 

P22/TO01 

34 

P23/TO20 

NRESET 

35 

P24/TO21 

ASTB 

112 

BUZZER 

36 

P25/TO30 

WRH 

113 

WRL 

114 

CAL 

59 

P60/AN10 

60 

115 

STT1 

P61/AN11 

RD 

61 

STT2 

P62/AN12 

62 

116 

STT3 

P63/AN13 

IOWR 

IORD 

117 

ASTB 

WRH 

L50 

66 

P70/RTPT0 

REFRQ 

14 

WRL 

BC 1 2 

D_OPEN 

67 

CMD/DATA 

P71/RTPT1 

RD 

68 

P72/RTPT2 

RAS 

118 

IOWR 

69 

P73/RTPT3 

IORD WR 

70 

119 

GF_CS 

P74/RTPT4 

DEX 

DEX RD 

GR_CS 

71 

P75/RTPT5 

IOWR 

72 

4 

DTR 

P76/RTPT6 

HLDRQ 

IORD 

73 

5 

RTS 

P77/RTPT7 

READY 

RESET 

CSRTC1 

D8/D16 

110 

DIR1 

75 

P80/DMARQ0 

D_OPEN 

76 

P81/DMARQ1 

WDTOUT 

9 

11 

CK 

X1 

L49 

AVDD 

64 

BC 1 2 

12 

X2 

AVREF 

63 

IORD 

IOWR 

J3 

WRL 

J5 

RD 

J6 

1 

1 2 

WRH 

2 

1 

3 4 

TP19 

3 

2 

5 6 

4 

3 

7 8 

RESET 

1 

5 

4 

9 10 

TxD 

6 

5 

11 12 

DSR 

RxD 

7 

6 

13 14 

RxD 

DSR 

8 

15 16 

R28 

CON6 

17 18 

4.7K 

CON8 

CON18A 

U19 

TxD 

L46 

16 

VCC VCCO 

1 

BC 1 2 

GAP_SENSOR 

STxD 

NCCS 

14 

CE 

SRxD 

NCA 

4 

A 

CE0 

13 

NCB 

5 

B 

CE1 

12 

CSRTC 

VBAT1 

2 

VBAT1 CE2 

11 

S256CS 

15 

VBAT2 CE3 

10 

1 

R13 

2 

NRESET 

3 

RST 

4.7K 

6 

DTR 

RD 

7 

RTS 

WE 

9 

CTS 

D/O 

RESET 

8 

GND 

PFAIL 

UNS 

WATCH_D 

DS1221 

SOIC16 

NF2 

1 

3 

NFM41P 

CE1 100u/16V U1 

CE4 

J1 

RESET+ 

TP1 

2 1 16 

VCC C1+ 

1 1 2 

25 

1 

CE5 1u/50V 

1u/50V 

24 

23 

2 1 2 

V+ C1- 

3 

CE2 

22 

CE3 1u/50V 

21 

C2+ 

4 1 2 

DATASTB 

20 

1 2 6 

V- 

PD0 

J2 

1u/50V 

19 

PD1 

18 

1 

15 

GND C2- 

5 

J16 

PD2 

17 

2 

L4 

BC D10 S160 

PD3 

16 

3 

1 2 

14 

T1O T1I 

11 

STxD 

2 

PD4 

15 

4 

7 

10 

L5 

T2O T2I 

PTxD 

R56 

1 

R34 

PD5 

BC 

14 

5 

1 2 

13 

R1I R1O 

12 

SRxD 

1K 

3K 

PD6 

13 

6 

8 

R2I R2O 

9 

PRxD 

CON2 

PD7 

12 

7 

VAR2 

A1504S R54 

ACK 

LT1081 

11 

8 

1 1 2 

PEEL_ON 

BUSY 

10 

9 

R55 100 Q7 

2.2K 

Q8 1 

P6KE 39CA 

9 

CON9 

A1666 

1 2 

C3875S 

8 

SOT89 

R32 

7 

1 1 2 

DCM 

6 

TP12 

Q5 

2.2K 

5 

4 

R33 

L48 

3 

1K 

2 

1 2 

PEEL_OFF 

1 

BC 

VAR3 

VAR4 

CON25 

P6KE 39CA P6KE 39CA 

R57 

C20 30K 

103 

15 

PEEL_ON 

P00 

16 

TP7 

DCM 

P01 

SEL24V 

17 

P02 

18 

P03 

19 

P04 

20 

P05 

21 

P06 

22 

P07 

PFAIL 

24 

P10/NMI 

TPHDATA 

25 

P11/INTP0 

26 

ALARM 

P12/INTP1 

27 

J14 

P13/INTP2 

28 

P14/INTP3/TI 

6 

29 

P15/INTP4 

5 

30 

P16/INTP5 

4 

SENSE 

3 

BC L43 

2 

1 2 

PHA 

31 

L41 

STT1 

P20/PWM 

BC 

1 

1 2 

PH-A 

32 

L44 

STT2 

P21/TO00 

BC 1 2 

PHB 

33 

CON6 

L42 

STT3 

P22/TO01 

BC 1 2 

PH-B 

34 

STB1 

P23/TO20 

RSTB1 

35 

STB2 

P24/TO21 

36 

RSTB2 

LATCH 

P25/TO30 

ALARM 

TEMP 

R40 R41 

L100 

1K 1K TEMP 

59 

P60/AN10 

2 1 

60 

BC 

PEEL_OFF 

P61/AN11 

LATCH 

SENSE 

61 

P62/AN12 

62 

GAP_SENSOR 

P63/AN13 

TP13 

1 

PHA 

66 

P70/RTPT0 

PH-A 

67 

P71/RTPT1 

PHB 

68 

P72/RTPT2 

TPHCLOCK 

PH-B 

69 

P73/RTPT3 

PE 

70 

P74/RTPT4 

RESETEDPRT 

71 

P75/RTPT5 

72 

TP16 

P76/RTPT6 

73 

P77/RTPT7 

1 

75 

P80/DMARQ0 

76 

P81/DMARQ1 

J8 

1 25 

2 26 

3 27 

4 28 

5 29 

6 30 

7 31 

8 32 

9 33 

U21 

U5 

10 34 

2 

D1 Q1 

19 

21 

A0 

D0 

19 

11 35 

3 

D2 Q2 

18 

22 

A1 

D1 

18 

12 36 

4 

D3 Q3 

17 

23 

A2 

D2 

17 

13 37 

5 

D4 Q4 

16 

24 

A3 

D3 

16 

14 38 

6 

D5 Q5 

15 

25 

A4 

D4 

15 

15 39 

7 

D6 Q6 

14 

26 

A5 

D5 

14 

16 40 

8 

D7 Q7 

13 

27 

A6 

D6 

13 

17 41 

RD 

9 

D8 Q8 

12 

28 

A7 

D7 

12 

18 42 

WRH 

29 

A8 

D8 

10 

19 43 

WRL 

11 

C 

31 

A9 

D9 

9 

20 44 

ASTB 

1 

OC 

32 

A10 D10 

8 

21 45 

DEX 

33 

A11 D11 

7 

22 46 

IORD 

74ACT573D 

34 

A12 D12 

6 

23 47 

IOWR 

WRH 

35 

A13 D13 

5 

24 48 

U23 

RD 

36 

A14 D14 

4 

2 

D1 Q1 

19 

S256CS 

37 

A15 D15 

3 

CON48P 

3 

D2 Q2 

18 

38 

A16 

4 

D3 Q3 

17 

39 

A17 

5 

D4 Q4 

16 

6 

D5 Q5 

15 

VPP 

1 

7 

D6 Q6 

14 

OE 

20 

RD 

8 

D7 Q7 

13 

CE 

2 

PGMCS 

9 

D8 Q8 

12 

AM27C4096 

11 

DIP40 

C 

1 

OC 

U6 

74ACT573D 

21 

A0 

D0 

19 

22 

A1 

D1 

18 

23 

A2 

D2 

17 

+ CE9 

+ CE8 

24 

A3 

D3 

16 

CE6 + 

22u/50V 

25 

A4 

D4 

15 

47u/16V 

47u/16V 

26 

A5 

D5 

14 

27 

A6 

D6 

13 

WRL 

28 

A7 

D7 

12 

29 

A8 

D8 

10 

PGMCS 

31 

A9 

D9 

9 

NCCS 

UNS 

32 

A10 D10 

8 

FONTCS 

33 

A11 D11 

7 

EX1MCS 

34 

A12 D12 

6 

1 

NCA 

35 

A13 D13 

5 

NCB 

36 

A14 D14 

4 

TP11 

DIR 

37 

A15 D15 

3 

38 

A16 

39 

A17 

VPP 

1 

OE 

20 

RD 

SEL24V 

CE 

2 

FONTCS 

AM27C4096 

DIP40 

U28 

1 

I0 F0 

12 

U2 

2 

I1 F1 

13 

5 

A0 D0 

19 

3 

14 

R20 

I2 F2 

WR 

7 

A1 D1 

16 

4 

15 

4.7K 

I3 F3 

CS8255 

WRH 

9 

A2 D2 

15 

5 

I4 F4 

16 

CSRTC1 

RD 

10 

A3 D3 

14 

6 

17 

J9 

I5 F5 

G_WR 

EX1MCS 

7 

I6 F6 

18 

WATCH_D 

CS0 

2 

CSRTC 

1 

1 2 

CAL 

8 

I7 F7 

19 

DIR1 

1 

STD CS1 

20 

UNS 

2 

9 

I8 

11 

CON2 

I9 

RD 

11 

IORD 

WR 

13 

IOWR 

16V8 

4 

22 

SW2 

ALE VDD 

PLCC20 

VDD 

23 

24 

TACK_SW 

VDD 

VBAT1 

MSM62X42BG 

SOP24 

TP4 

D11 R53 

U12 

1 2 1 2 

31 

D0 

PA0 

43 

30 

D1 

PA1 

42 

S160 

56 

29 

D2 

PA2 

41 

28 

+ CE12 

BT1 

D3 

PA3 

40 

27 

100u/6.8V 

GP280BNK 

D4 

PA4 

39 

Ni-Cd,3.6V 

WRL 

26 

D5 

PA5 

38 

25 

D6 

PA6 

37 

24 

D7 

PA7 

36 

44 

9 

IORD 

RD 

PC4 

IOWR 

35 

WR 

PC5 

8 

5 

13 

A1 

A0 

PC3 

ADINT 

A2 

4 

A1 

32 

14 

BC L38 

RESET+ 

RESET 

PB0 

1 2 

2 

15 

BC L37 

CS8255 

CS 

PB1 

1 2 

16 

BC + CE10 C12 

PB2 

1 2 L36 

BZ1 

18 

BC 47u/16V 104 

PB3 

1 2 L35 

1 

PB4 

19 

BC 1 2 L34 

20 

BC J17 

PB5 

1 2 L33 

2 

PB6 

21 

BC 1 2 L32 

1 J18 

PB7 

22 

BC 1 2 L31 

2 

BUZ 

3 

1 

PC1 

11 

1 

BC 

2 L30 

4 

2 

10 

PC0 

PC2 

12 

L29 

VFDINT 

1 2 

5 

3 

BUZZER 

6 

PC7 

BC 

6 

4 

PC6 

7 

1 2 L26 

7 

5 

BC 

8 

6 

R29 

uPD71055GB-10-3B4 

9 

7 

1K 

QFP44 

10 8 

GF_CS 

11 9 

GR_CS 

12 10 

R39 

CON12 

CON10 

4.7K 

U17 

UPD70433GJ-16-3EB 

120QFP(FINE PITCH,20X20) 

U9 

U7 

AD0 

84 

2 

D1 Q1 

19 

21 

A0 

D0 

19 

AD1 

85 

3 

D2 Q2 

18 

22 

A1 

D1 

18 

AD2 

86 

4 

D3 Q3 

17 

23 

A2 

D2 

17 

AD3 

87 

5 

D4 Q4 

16 

24 

A3 

D3 

16 

AD4 

88 

6 

D5 Q5 

15 

25 

A4 

D4 

15 

AD5 

89 

7 

D6 Q6 

14 

26 

A5 

D5 

14 

AD6 

90 

8 

D7 Q7 

13 

27 

A6 

D6 

13 

AD7 

91 

9 

D8 Q8 

12 

28 

A7 

D7 

12 

AD8 

92 

29 

A8 

D8 

10 

AD9 

93 

11 

C 

31 

A9 

D9 

9 

AD10 

94 

1 

OC 

32 

A10 D10 

8 

AD11 

95 

33 

A11 D11 

7 

96 

74ACT573D 

AD12 

34 

A12 D12 

6 

AD13 

97 

35 

A13 D13 

5 

AD14 

98 

36 

A14 D14 

4 

99 

U10 

AD15 

37 

A15 D15 

3 

A16 

100 

2 

D1 Q1 

19 

38 

A16 

A17 

101 

3 

D2 Q2 

18 

PWR 

39 

A17 

A18 

102 

4 

D3 Q3 

17 

PRD 

A19 

103 

5 

D4 Q4 

16 

PRAM 

VPP 

1 

A20 

104 

6 

D5 Q5 

15 

OE 

20 

PRD 

A21 

105 

7 

D6 Q6 

14 

CE 

2 

PFROM 

A22 

106 

8 

D7 Q7 

13 

107 

9 

D8 Q8 

12 

AM27C4096 

A23 

DIP40 

11 

U8 

C 

ASTB 

112 

1 

OC 

21 

A0 

D0 

19 

U16 

22 

A1 

D1 

18 

113 

74ACT573D 

WRH 

PWRH 

1 

I0 F0 

12 

PRAM 

23 

A2 

D2 

17 

WRL 

114 

PWRL 

2 

I1 F1 

13 

PFROM 

24 

A3 

D3 

16 

3 

I2 F2 

14 

PPGM 

25 

A4 

D4 

15 

RD 

115 

PRD 

4 

I3 F3 

15 

PWR 

26 

A5 

D5 

14 

5 

I4 F4 

16 

27 

A6 

D6 

13 

IOWR 

116 

PIOWR 

6 

I5 F5 

17 

28 

A7 

D7 

12 

PIOWR 

IORD 

117 

PWRL 

7 

I6 F6 

18 

29 

A8 

D8 

10 

PWRH 

8 

I7 F7 

19 

31 

A9 

D9 

9 

REFRQ 

14 

9 

I8 

32 

A10 D10 

8 

11 

I9 

33 

A11 D11 

7 

RAS 

118 

34 

A12 D12 

6 

16V8 

35 

A13 D13 

5 

119 

PLCC20 

DEX 

36 

A14 D14 

4 

37 

A15 D15 

3 

HLDRQ 

4 

38 

A16 

READY 

5 

VPP 

1 

D8/D16 

110 

PGM 

39 

OE 

20 

PRD 

WDTOUT 

9 

PRTERR 

CE 

2 

PPGM 

G_WR 

CMD/DATA 

AM27C2048 

STB1 

RSTB1 

STB2 

RSTB2 

CK 

11 

12 

X1 

X2 

AVDD 

AVREF 

64 

63 

CB22 

C13 

103 

103 

DIP40 

RESET+ 

INIT 

1 R22 2 

2.2K 

1 Q2 

C3875S 

TPHDATA 

TPHCLOCK 

PRxD 

PTxD 

1 

R21 

4.7K 

2 

MTG9 MTG10 MTG11 

1 

2 

RESET 

8 

45 

46 

47 

48 

49 

50 

51 

52 

54 

55 

56 

PD0/P40 

PD1/P41 

PD2/P42 

PD3/P43 

PD4/P44 

PD5/P45 

PD6/P46 

PD7/P47 

DATASTB/P50 

ACK/P51 

BUSY/P52 

P30/TXD0/SB0/SO 

P31/RXD0/SB1/SI 

P32/TXC/SCK0 

P33/CTS0 

P34/TXD1/SO1 

P35/RXD1/SI1 

P36/SCK1/CTS1 

37 

38 

39 

40 

41 

42 

43 

1 

2 

1 

2 

1 

1 

2 

1 

2 

1 

10 

44 

57 

74 

81 

108 

83 

VDD 

VDD 

VDD 

VDD 

VDD 

VDD 

VDD 

ICH 

13 

GND 

23 

GND 

53 

GND 

65 

GND 

82 

GND 

109 

GND 

6 

POLL 

ICL 

111 

58 

5 

AVSS 

2 1 

2 3 

1 

2 

1 

2 

1 

1 

2 

1 

2 

1 

1 

2 

1 

2 

1 

1 

2 

1 

2 

1 

1 

2 

1 

2 

1 

1 

2 

1 

2 

1 

1 

2 

1 

2 

1 

6 

1 

2 

1 

2 

1 

1 

2 

1 

2 

1 

1 

2 

1 

2 

1 

1 

2 

1 

2 

1 

1 

2 

1 

2 

1 

1 

2 

1 

2 

1 

1 

2 

1 

1 

2 

1 

1 

2 

1 

1 

2 

1 

1 

2 

1 

1 

2 

1 

1 

1 

2 

1 

1 

2 

1 

7 

1 

2 

1 

2 

1 

2 

1 2 

1 

2 

1 

2 

1 

2 

1 3 

1 

2 

1 

1 

1 

2 

8

5 

5 

4 

4 

3 

3 

2 

2 

1 

1 

D D 

C C 

B B 

A A 

RTL8019 

ETHERNET CONTROLLER OPTION PART 

TO 

RTL8019 

FROM 

PAL 

OUTPUT 

FROM LON CONTROLLER PART 

TO RTL8019 

TO CON6 

FROM RTL8019 

RTL8019AS 

D15 

D14 

U1 U2 U3 U4 U5 U13 

U7 U8 U9 U10 U11 U12 

U14 U15 U16 U17 U18 U19 U19 

U19 

ETHERNET MEMORY 

C15,16 

은 

PCB . 

조립시 부품 장착하지 않는다 

6100-PL2-0002-0 : ETHERNET + MEMORY 

6100-PL2-0003-0 : ETHERNET 

PCB 

조립 시 장착하지 않음 

6180-PL2-0002-0 0 

LP-II ETHERNET & MEMORY CARD 

D 

1 1 

Friday, November 09, 2001 

Title 

Size Document Number Rev 

Date: Sheet of 

Y1 

Y2 

Y3 

Y4 

Y5 

Y6 

Y7 

Y8 

Y9 

Y10 

Y11 

Y12 

Y13 

Y14 

Y15 

Y0 Y0 

Y1 

Y2 

Y3 

Y4 

Y5 

Y6 

Y7 

Y8 

Y9 A9 

Y10 A10 

Y11 A11 

Y12 A12 

Y13 A13 

Y14 A14 

Y15 A15 

Y19 

Y21 

Y18 

Y20 

Y23 

Y22 

D13 

D10 

D8 

D11 

D12 

D9 

A5 

D0 

D6 

D3 

D0 

D4 

D4 

D5 

D6 

D7 

D1 

D1 

D7 

D2 

D2 

D3 

D5 

A9 

A3 

A10 

A[1:10] 

A8 

A1 

A3 

A6 

A4 

A1 

A6 

A4 

A2 

A5 

A7 

A8 

A7 

A2 

D[8:15] 

D8 

D9 

D10 

D11 

D12 

D13 

D14 

D15 

A13 

A12 

A1 

Y9 

A19 A19 

A3 

A13 

D3 

A11 

Y19 

A1 

A9 

Y4 

A16 

D3 

A2 

A9 

Y15 

Y0 

D3 

A17 

A1 

A19 

Y13 

D11 

D5 

A8 

A5 

Y23 

D5 

A17 

A11 

A3 

Y0 

D12 

A16 

D15 

A18 

A5 

D3 

A8 

A8 

D8 

A1 

A11 

A15 

Y16 

D12 

Y11 

A9 

A18 

Y1 

D1 

D11 

A12 

D4 

A6 

Y5 

A10 A10 

A2 

A16 

D15 

D11 

A15 

A6 

A18 

A9 

Y18 

D3 

D0 

A17 

Y10 

Y1 

D8 

A12 

Y11 

Y14 

D6 

D6 

Y10 

Y8 

A4 

A14 

D2 

D14 

A8 

Y19 

Y17 

D8 

A9 

A6 

A14 

Y12 

A11 

A9 

D5 

Y3 

Y8 

Y15 

Y6 

A14 

Y18 

A5 

A18 

Y11 

Y7 

D10 

Y2 

Y7 

A6 

D10 

A14 

A14 

Y18 

D2 

D9 

A8 

D9 

A17 

A15 

D10 

A4 

A19 

Y2 

A9 

D11 

Y22 

A18 

A4 

A19 

A9 

A16 

Y23 

A13 

Y6 

D15 

A14 

Y21 

A1 

A1 

A7 

D4 A5 

D12 

D13 

Y5 

A4 

A17 

D1 

A15 

Y4 

A10 

Y5 

A12 

A7 

Y8 

A10 

A11 

A6 

Y16 

A8 

Y14 

A7 

A13 

A4 

A17 

D2 

Y13 

Y3 

A13 

D2 

A2 

A14 

A17 

D14 

D4 

Y22 

Y14 

A5 

A7 

D9 

D10 

D5 

A2 

A18 

Y12 

A16 

A8 

D9 

A15 

D12 

A4 

Y15 

A3 

D14 

Y10 

D1 

A13 

Y7 

A2 

Y9 

D4 

A2 

A7 

A10 

A4 

A16 

Y4 

D12 

D14 

D7 

D13 

D10 

D0 

A5 

A11 

A13 

A14 

A11 

A2 

A10 

Y3 

Y20 

A4 

D6 

D13 

D7 

A12 

D4 

Y21 

A3 

D7 

A12 

D8 

Y19 

Y2 

Y17 

D7 

A6 

A15 

Y9 

Y12 

A13 

A6 

A15 

A1 

D6 

A18 

A7 

A6 

D2 

A19 

Y20 

A7 

D0 

A3 

A2 

D7 

A15 

A1 

A5 

A7 

A5 

A12 

A19 

D1 

D1 

D8 

D6 

A11 

D14 

D9 

D15 

D0 

Y23 

D11 

D15 

D13 

Y22 

Y13 

A10 

A3 

A3 

A12 

D5 

Y21 

Y1 

A16 

Y20 

D0 

A8 

Y0 

D13 

A16 

Y6 

A3 

A10 

+5V 

+5V 

+5V 

+5V 

+5V 

+5V 

+5V 

+5V 

+5V 

+5V 

+5V 

+5V 

+5V 

+5V 

+5V 

+5V 

+5V +5V 

U11 

28SF040 

TSOP40 

11 

8 

12 

13 

7 

6 

14 

3 

37 

4 

5 

15 

16 

17 

18 

23 

24 

25 

26 27 

28 

29 

31 

32 

33 

34 

35 

9 

38 

36 

10 

A18 

A17 

A16 

A15 

A14 

A13 

A12 

A11 

A10 

A9 

A8 

A7 

A6 

A5 

A4 

A3 

A2 

A1 

A0 D0 

D1 

D2 

D3 

D4 

D5 

D6 

D7 

WE 

OE 

CS 

VCC 

C11 

10nF 

1 

2 

U10 

28SF040 

TSOP40 

11 

8 

12 

13 

7 

6 

14 

3 

37 

4 

5 

15 

16 

17 

18 

23 

24 

25 

26 27 

28 

29 

31 

32 

33 

34 

35 

9 

38 

36 

10 

A18 

A17 

A16 

A15 

A14 

A13 

A12 

A11 

A10 

A9 

A8 

A7 

A6 

A5 

A4 

A3 

A2 

A1 

A0 D0 

D1 

D2 

D3 

D4 

D5 

D6 

D7 

WE 

OE 

CS 

VCC 

U5 

74HC573 

2 

3 

4 

5 

6 

7 

8 

9 

11 

1 

19 

18 

17 

16 

15 

14 

13 

12 

D1 

D2 

D3 

D4 

D5 

D6 

D7 

D8 

C 

OC 

Q1 

Q2 

Q3 

Q4 

Q5 

Q6 

Q7 

Q8 

C18 

10nF 

1 

2 

C3 

10nF 

1 

2 

C19 

10nF 

1 

2 

C21 

10nF 

1 

2 

C6 

10nF 

1 

2 

10K 

R6 

10K 

R5 

10K 

R4 

C20 

10nF 

1 

2 

U2 

74HC245 

2 

3 

4 

5 

6 

7 

8 

9 

19 

1 

18 

17 

16 

15 

14 

13 

12 

11 

A1 

A2 

A3 

A4 

A5 

A6 

A7 

A8 

G 

DIR 

B1 

B2 

B3 

B4 

B5 

B6 

B7 

B8 

U9 

28SF040 

TSOP40 

11 

8 

12 

13 

7 

6 

14 

3 

37 

4 

5 

15 

16 

17 

18 

23 

24 

25 

26 27 

28 

29 

31 

32 

33 

34 

35 

9 

38 

36 

10 

A18 

A17 

A16 

A15 

A14 

A13 

A12 

A11 

A10 

A9 

A8 

A7 

A6 

A5 

A4 

A3 

A2 

A1 

A0 D0 

D1 

D2 

D3 

D4 

D5 

D6 

D7 

WE 

OE 

CS 

VCC 

+ 

C1 

47uF/16V 

1 

2 

U8 

28SF040 

TSOP40 

11 

8 

12 

13 

7 

6 

14 

3 

37 

4 

5 

15 

16 

17 

18 

23 

24 

25 

26 27 

28 

29 

31 

32 

33 

34 

35 

9 

38 

36 

10 

A18 

A17 

A16 

A15 

A14 

A13 

A12 

A11 

A10 

A9 

A8 

A7 

A6 

A5 

A4 

A3 

A2 

A1 

A0 D0 

D1 

D2 

D3 

D4 

D5 

D6 

D7 

WE 

OE 

CS 

VCC 

U3 

74HC245 

2 

3 

4 

5 

6 

7 

8 

9 

19 

1 

18 

17 

16 

15 

14 

13 

12 

11 

A1 

A2 

A3 

A4 

A5 

A6 

A7 

A8 

G 

DIR 

B1 

B2 

B3 

B4 

B5 

B6 

B7 

B8 

Y1 

20MHz 

GREEN 

LED1 

U6 

16V8 

PLCC20 

1 

2 

3 

4 

5 

6 

7 

8 

9 

11 

12 

13 

14 

15 

16 

17 

18 

19 

I0 

I1 

I2 

I3 

I4 

I5 

I6 

I7 

I8 

I9 

F0 

F1 

F2 

F3 

F4 

F5 

F6 

F7 

RED 

LED2 

C17 

10nF 

1 

2 

330 

R2 

C22 

100nF 

1 

2 

330 

R3 

J1 

CONNECTOR 

PCN10EA-48S-2.54DSA 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

25 

26 

27 

28 

29 

30 

31 

32 

33 

34 

35 

36 

37 

38 

39 

40 

41 

42 

43 

44 

21 45 

22 46 

23 47 

24 48 

U19 

RTL8019 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

27 

28 

29 

30 

31 

32 

33 

34 

35 

36 

37 

38 

39 

40 

41 

42 

43 

44 

45 

46 

47 

48 

49 

50 

51 

52 

53 

54 

55 

56 

57 

58 

59 

60 

61 

62 

63 

64 

65 

66 

67 

68 

69 

70 

71 

72 

73 

74 

75 

76 

77 

78 

79 

80 

81 

82 

83 

84 

85 

86 

87 

88 

89 

90 

91 

92 

93 

94 

95 

96 

97 

98 

99 

100 

INT3 

INT2 

INT1 

INT0 

SA0 

VDD 

SA1 

SA2 

SA3 

SA4 

SA5 

SA6 

SA7 

GND 

SA8 

SA9 

VDD 

SA10 

SA11 

SA12 

SA13 

SA14 

SA15 

SA16 

SA17 

SA18 

SA19 

GND 

IORB 

IOWB 

SMEMRB 

SMEMWB 

RSTDRV 

AEN 

IOCHRDY 

SD0 

SD1 

SD2 

SD3 

SD4 

SD5 

SD6 

SD7 

GND 

TPOUT+ 

TPOUT- 

VDD 

TX- 

TX+ 

X1 

X2 

GND 

CD- 

CD+ 

RX- 

RX+ 

VDD 

TPIN- 

TPIN+ 

LEDBNC 

LED0 

LED1 

LED2 

AUI 

JP 

BA21[PNP] 

BA20[BS0] 

BA19[BS1] 

BA18[BS2] 

VDD 

BA17[BS3] 

BA16[BS4] 

BA15 

BA14[PL0] 

BCSB 

EECS 

BD7 

BD6 

BD5 

BD4 

BD3 

BD2 

GND 

BD1 

BD0 

GND 

SD15 

SD14 

VDD 

SD13 

SD12 

SD11 

SD10 

SD9 

SD8 

IOCS16B 

INT7 

INT6 

INT5 

INT4 

27K 

R8 

100K 

R1 

C23 

100nF 

1 

2 

C14 

0.1u 

U4 

74HC573 

2 

3 

4 

5 

6 

7 

8 

9 

11 

1 

19 

18 

17 

16 

15 

14 

13 

12 

D1 

D2 

D3 

D4 

D5 

D6 

D7 

D8 

C 

OC 

Q1 

Q2 

Q3 

Q4 

Q5 

Q6 

Q7 

Q8 

U20 

20F001N 

1 

2 

3 

4 

5 

6 7 

8 

9 

10 

11 

12 

C15 

0.01u 

C16 

0.01u 

U13 

28SF040 

TSOP40 

11 

8 

12 

13 

7 

6 

14 

3 

37 

4 

5 

15 

16 

17 

18 

23 

24 

25 

26 27 

28 

29 

31 

32 

33 

34 

35 

9 

38 

36 

10 

A18 

A17 

A16 

A15 

A14 

A13 

A12 

A11 

A10 

A9 

A8 

A7 

A6 

A5 

A4 

A3 

A2 

A1 

A0 D0 

D1 

D2 

D3 

D4 

D5 

D6 

D7 

WE 

OE 

CS 

VCC 

220 

R7 

C5 

10nF 

1 

2 

C4 

10nF 

1 

2 

U12 

28SF040 

TSOP40 

11 

8 

12 

13 

7 

6 

14 

3 

37 

4 

5 

15 

16 

17 

18 

23 

24 

25 

26 27 

28 

29 

31 

32 

33 

34 

35 

9 

38 

36 

10 

A18 

A17 

A16 

A15 

A14 

A13 

A12 

A11 

A10 

A9 

A8 

A7 

A6 

A5 

A4 

A3 

A2 

A1 

A0 D0 

D1 

D2 

D3 

D4 

D5 

D6 

D7 

WE 

OE 

CS 

VCC 

U14 

74HC245 

2 

3 

4 

5 

6 

7 

8 

9 

19 

1 

18 

17 

16 

15 

14 

13 

12 

11 

A1 

A2 

A3 

A4 

A5 

A6 

A7 

A8 

G 

DIR 

B1 

B2 

B3 

B4 

B5 

B6 

B7 

B8 

U15 

74HC245 

2 

3 

4 

5 

6 

7 

8 

9 

19 

1 

18 

17 

16 

15 

14 

13 

12 

11 

A1 

A2 

A3 

A4 

A5 

A6 

A7 

A8 

G 

DIR 

B1 

B2 

B3 

B4 

B5 

B6 

B7 

B8 

U7 

6161000B 

5 

4 

3 

2 

1 

44 

43 

42 

27 

26 

25 

24 

21 

20 

19 

18 

7 

8 

9 

10 

13 

14 

15 

16 

29 

30 

31 

32 

35 

36 

37 

38 

40 

39 

17 

41 

6 

A0 

A1 

A2 

A3 

A4 

A5 

A6 

A7 

A8 

A9 

A10 

A11 

A12 

A13 

A14 

A15 

D0 

D1 

D2 

D3 

D4 

D5 

D6 

D7 

D8 

D9 

D10 

D11 

D12 

D13 

D14 

D15 

UB 

LB 

WE 

OE 

CS 

U17 

74HC573 

2 

3 

4 

5 

6 

7 

8 

9 

11 

1 

19 

18 

17 

16 

15 

14 

13 

12 

D1 

D2 

D3 

D4 

D5 

D6 

D7 

D8 

C 

OC 

Q1 

Q2 

Q3 

Q4 

Q5 

Q6 

Q7 

Q8 

C9 

10nF 

1 

2 

U16 

74HC573 

2 

3 

4 

5 

6 

7 

8 

9 

11 

1 

19 

18 

17 

16 

15 

14 

13 

12 

D1 

D2 

D3 

D4 

D5 

D6 

D7 

D8 

C 

OC 

Q1 

Q2 

Q3 

Q4 

Q5 

Q6 

Q7 

Q8 

C2 

10nF 

1 

2 

C7 

10nF 

1 

2 

U18 

16V8 

PLCC20 

1 

2 

3 

4 

5 

6 

7 

8 

9 

11 

12 

13 

14 

15 

16 

17 

18 

19 

I0 

I1 

I2 

I3 

I4 

I5 

I6 

I7 

I8 

I9 

F0 

F1 

F2 

F3 

F4 

F5 

F6 

F7 

J3 

1 

2 

3 

4 

5 

6 

U1 

74HC245 

2 

3 

4 

5 

6 

7 

8 

9 

19 

1 

18 

17 

16 

15 

14 

13 

12 

11 

A1 

A2 

A3 

A4 

A5 

A6 

A7 

A8 

G 

DIR 

B1 

B2 

B3 

B4 

B5 

B6 

B7 

B8 

C10 

10nF 

1 

2 

+ 

C24 

47uF/16V 

1 

2 

J1 

1 

3 

5 

7 

9 

11 

13 

15 

17 

2 

4 

6 

8 

10 

12 

14 

16 

18 

C8 

10nF 

1 

2 

C13 

10nF 

1 

2 

C12 

10nF 

1 

2 

ASTB 

ASTB 

WRL 

WRH 

RD 

CTS RD/8019 

WRL 

TPIN+ 

TPIN- 

TPOUT- 

TPOUT+ 

JP 

PL1(BD7) 

BA14(PL0) 

TPIN- 

TPIN+ 

TPOUT- 

TPOUT+ 

JP PL1(BD7) PL0(BA14) 

CTS 

DIR 

DIR 

AEN 

TPRX- 

TPRX+ 

TPTX- 

TPTX+ 

TPRX+ 

TPRX- 

TPTX+ 

TPTX- 

DIR 

RD/8019 

DEX 

ASTB 

EX3MCS 

EXRD 

EX1MCS 

EX1MCS 

WRL 

DIR 

EXRD 

EX3MCS 

EX128CS 

EXRD 

RD 

WRH 

DEX 

EX3MCS 

EXRD EXRD 

EXRD 

EXRD 

WRH 

EX2MCS 

IOWR 

EX128CS 

WRH 

EX1MCS 

WRL 

ASTB 

ASTB 

WRH 

EXRD 

DIR 

WRL 

WRL 

EX2MCS 

IORD 

EX128WR 

RD 

EX128WR 

WRH 

WRL 

DIR 

EX2MCS 

AEN

18 Part’s List 

18.1 ELECTRICAL 

18.1.1 ETHERNET MEMORY OPTION BOARD 

ASS'Y 

NO PART-NO PART NAME SPECIFICATION UT 

QTY REMARK 

1 6180-PL2-0002-0 ETHERNET MEMORY PCB 6180-PL2-0002-0(LP-II) EA 

1 

2 6202-IS0-6161-0 IC(SRAM) KM6161000BLTI-7 EA 

1 U7 

3 6204-IS0-2804-0 IC(FLASH MEMORY) SST28SF040-120-4C-EH EA 6 U8~13 

4 6216-IS0-1608-0 IC(GAL) PALCE16V8H-25JC/4:LPⅡ E A 2 U6,18 

5 6232-I00-001N-0 IC(ETHERNET TRANSFORME YCL20F001N EA 

1 U20 

6 6232-IS0-8019-0 IC(ETHERNET CONTROLLER RTL8019AS(LP-2)NET' EA 

1 U19 

7 6236-IS0-0245-A IC(C-MOS) 74HC245D (LP-II) EA 5 U1~ 3,14~15 

8 6236-IS0-0573-A IC (C-MOS) 74HC573D (LP-II) EA 4 U4,5,16~17 

9 6527-ID0-2200-0 CHIP RE' 1/10W RR1220P-221D (220Ω ) EA 

1 R7 

10 6527-ID0-3300-0 CHIP RE' 1/10W RR1220P-331D (330Ω ) EA 2 R2~ 3 

11 6527-ID3-0270-0 CHIP RE' 1/10W R R1220P-273D(27 ㏀) EA 

1 R8 

12 6527-ID3-1000-0 CHIP RE' 1/10W RR1220P-104D(100K) EA 

1 R1 

13 6706-C16-0047-0 CHIP ELECTRIC CONDEN 47uF/16V Φ 6.3 EA 

2 C1,24 

C2~ 13,17~2 

14 6712-CHP-0103-0 CHIP CONDENSER CL21F 103 KBNC EA 22 

1 

15 6712-CHP-0104-0 CHIP CONDENSER C L21F 104 KBNC E A 3 C14,22~23 

16 7010-ZM0-2000-0 CRYSTAL 20MHz EA 

1 Y1 

17 7232-DG0-0003-A LED LAMP ø3-GREEN EA 1 LED1 

18 7232-DR0-0003-0 LED LAMP ø3-RED EA 1 LED2 

19 7810-C00-0040-A PIN HEADER 2.54*18mm*40PIN EA 1 J2~3 

20 7813-C00-0048-0 SOCKET CONNECTOR PCN10-48S-2.54DSA(LP-2 EA 1 J1 

21 1502-MPN-0306-0 MACHINE SCREW (PH) M3*6-NI EA 3 

18.1.2 PEEL OFF SE NSOR PCB ASS'Y 

NO PART-NO PART NAME SPECIFICATION UT QTY REMARK 

1 2001-A00-0017-0 HOUSING SENSOR 22*10 (LP-15) EA 

2 

2 2001-A00-0018-0 HOLDER SENSOR-A 11.9*7.5*φ 5(LP)emi ssion EA 

1 

3 2001-A00-0019-0 HOLDER SENS OR-B 11.9*7.5*φ 5(LP)collec tion EA 

1 

4 2003-A00-0002-0 S ENSOR PLATE PVC22*10*1T(LP) EA 

2 

5 7235-D00-0002-0 IR-LED(emission) CL2SLP,LP-2 EA 

1 

6 7236-DPS-0020-0 PHOTO-TRANSISTOR BVP-505AM4,KP 5-Z151 EA 

1 

7 7840-W00-0221-0 CONNECTOR WIRE 2P*210(LP-15) EA 

1 

8 7840-W00-0251-0 CONNECTOR WIRE 2P*510 (LP-15) EA 

1 

62


18.1.3 ETHERNET OPTION BOARD ASS'Y 

NO PART-NO PA RT NAME SPECIFICATION UT QTY REMARK 

1 6180-PL2-0003-0 ETHERNET PCB (LP-II) 

6180-PL2-0003-0 EA 1 

2 6216-IS0-1608-0 IC(GAL) PALCE16V8H-25JC/4:LPⅡ EA 1 U18 

3 6232-I00-001N-0 IC(ETHERNET TRANSFORME YCL20F001N EA 1 U20 

4 6232-IS0-8019-0 IC(ETHERNET CONTROLLER RTL8019AS(LP-2)NET' EA 1 U19 

5 6236-IS0-0245-A IC(C-MOS) 74HC245D (LP-II) EA 2 U14~15 

6 6236-IS0-0573-A IC (C-MOS) 74HC573D (LP-II) EA 2 U16~17 

7 6527-ID0-2200-0 CHIP RE' 1/10W RR1220P-221D (220Ω ) EA 1 R7 

8 6527-ID0-3300-0 CHIP RE' 1/10W RR1220P-331D (330Ω ) EA 2 R2~3 

9 6527-ID3-0270-0 CHIP RE' 1/10W RR1220P-273D(27 ㏀) 

EA 1 R8 

10 6527-ID3-1000-0 CHIP RE' 1/10W RR1220P-104D(100K) EA 1 R1 

11 6706-C16-0047-0 CHIP ELECTRIC CONDEN 47uF/16V Φ 6.3 EA 1 C24 

12 6712-CHP-0103-0 CHIP CONDENSER CL21F 103 KBNC EA 5 C17~21 

13 6712-CHP-0104-0 CHIP CONDENSER CL21F 104 KBNC EA 3 C14,22~23 

14 7010-ZM0-2000-0 CRYSTAL 20MHz EA 1 Y1 

15 7232-DG0-0003-A LED LAMP ø3-GREEN EA 1 LED1 

16 7232-DR0-0003-0 LED LAMP ø3-RED EA 1 LED2 17 7810-C00-0040-A PIN HEADER 2.54*18mm*40PIN EA 1 J2~ 3 

18 7813-C00-0048-0 SOCKET CONNECTOR PCN10-48S-2.54DSA(LP-2 EA 1 J1 

19 1502-MPN-0306-0 MACHINE SCREW (PH) M3*6-NI EA 2 

18.1.4 ANALOG MODULE ASS'Y 

NO PART-NO PART N AME 

SPECIFICATION UT QTY REMARK 

1 1810-STC-0001-0 ANALOG PLATE CAM01 EA 1 

2 6121-PMD-0100-0 ANALOG MODULE PCB 6121-PMD-0100-0(AP) EA 1 

3 6236-IS0-4011-0 IC(D-MOS-GATE) UPD 4011BG EA 1 

4 6236-IS0-4066-0 IC(ANALOG S/W) UPD 4066BG 

EA 1 

5 6240-IS0-0177-0 IC(OP-AMP) 

OP-177GS EA 1 

6 6240-IS0-4072-0 IC(OP-AMP) UPC 4072G2 

EA 2 

7 6281-I00-1504-0 CHIP TRANSISTOR KTA1504 SY EA 3 

8 6294-ICP-0181-0 CHIP DIODE KDS 181 EA 1 

9 6527-ID0-1000-0 CHIP RE' 1/10W RR1220P-101D(100Ω ) EA 2 

10 6527-ID3-0022-0 CHIP RE' 1/10W RR1220P-222D(2.2K) EA 1 

11 6527-ID3-0100-0 CHIP RE' 1/10W RR1220P-103D(10K) EA 6 

12 6527-ID3-0499-0 CHIP RE' 1/10W RR1220P-4992D( 49.9K) EA 2 


14 6540-LA3-0235-0 PRECISION RESISTOR FLAY 23K500B EA 2 

15 6550-RM0-0400-0 NETWORK RESISTOR 2B-35-ME16(1K/10K) EA 1 

16 6702-CAP-0106-A CHIP TANTAL 10MCS 106 MB2 TER EA 1 

17 6702-CAP-0685-0 CHIP TANTAL 16MCS 685 MB TER EA 2 

18 6712-CHP-0104-0 CHIP CONDENSER CL21F 104 KBNC EA 

10 

19 6720-CAP-0105-A POLYESTER-CONDENSER 1UF/63V-J(BOX) 

EA 1 

20 6720-CAP-0474-A POLYESTER-CONDENSER 0.47UF/63V-J(BOX) EA 3 

21 6722-CAP-0104-B P.P-CAPACITOR(MKP-4) 0.1uF/400VDC/5%/15mm EA 1 

22 6800-F00-0220-0 EMI FILTER 220PF(TDK) EA 2 

23 7810-C00-9295-0 CONNECTOR FW0254-30 

EA 1 

63


18.1.5 ANALOG PCB ASS'Y 

NO PART-NO 

PART NAME SPECIFICATION UT QTY REMARK 

1 6120-PL2-1001-0 ANALOG PCB 6120-PL2-1001-0(LP-II) EA 1 

2 6200-IS0-8951-0 IC(CPU) AT89C51-16QC EA 1 

3 6210-IS0-6052-0 IC(RESET) H6052 V1 (SOT223) EA 1 

4 6236-IS0-0245-A IC(C-MOS) 74HC245D (LP-II) EA 1 


6 6712-CHP-0104-0 CHIP CONDENSER CL21F 104 KBNC EA 2 

7 6712-CHP-0200-0 CHIP CONDENSER CL21C 200 JBNC(20PF) EA 2 

8 6S20-PL2-1001-0 ANALOG PCB INSERT 6120-PL2-1001-0(LP-II) EA 1 

9 7010-ZM0-2400-0 CRYSTAL 24MHz EA 1 

10 7801-CLW-0003-0 CONNECTOR(WAFER) LW 0640-03 EA 1 


12 7808-CGD-0005-0 CONNECTOR(WAFER) 1143-05(GOLD) EA 1 

18.1.6 BODY ASS'Y 

NO PART-NO P ART NAME SPECIFICATION UT QTY REMARK 

1 6155-PL2-0035-A DC MOTOR SUB PCB 6155-PL2-0035-A EA 1 

2 6190-PL2-1303-0 S MPS SIL1303C(LP-Ⅱ) EA 1 

3 6400-TPH-2003-0 T.P.H(ROHM) 80mm KF2003-GD40C(GD35B) EA 1 

4 6450-TMT-0200-B STEPPING MOTOR 4S56R-022N46S EA 1 

5 6450-TMT-0550-0 D.C GEARED MOTOR L-550(LP-II) EA 1 

6 6531-CMT-0200-0 RESISTOR CEMENT 20Ω (5W) EA 1 

7 6720-CAP-0105-B POLYESTER-CONDENSER 1.0UF/250V(105J)KA 

EA 1 

8 6830-F00-0040-A NOISE FILTER CA5-V32(LP-II UL, EA 1 

9 7560-PAC-0008-0 AC CORD LVD EA 1 

10 7600-SOF-2103-0 ON/OFF S/W WZ231(LP-II) EA 1 

11 7620-S06-3000-0 F USE 3A/250V Φ 6 UL,CSA(LP) EA 1 

12 7630-S00-0001-0 FUSE HOLDER FH-01(LOCK-TYPE) EA 1 

13 7642-S00-0060-0 METAL CLAMP 6N EA 3 

14 7720-GND-0040-0 TERMINAL Protective GND Terminal EA 1 

15 7810-C00-0001-0 WIRE NUT CONNECTOR 71B EA 4 

16 7832-W00-3838-A D -SUB ASS'Y WIRE(M) 24P*(8+10)P*380(LP-II) EA 1 

17 7832-W00-3938-A D -SUB ASS'Y WIRE(F) 18P*(10+12)P*380(LP-II EA 1 

18 7840-W00-0221-0 C ONNECTOR WIRE 2P*210(LP-15) EA 1 

19 7840-W00-0226-0 CONNECTER WIRE 2P*260(LP-II) EA 1 

20 7840-W00-0231-0 CONNECTER WIRE UL,CE 1P*200(LPII,WHITE) EA 1 

21 7840-W00-0232-0 CONNECTER WIRE UL,CE 1P*200(LPII,BLACK) EA 1 

22 7840-W00-0312-0 CONNECTER WIRE 3P*3P*120(LP-II) EA 1 

23 7840-W00-0440-A CONNECTER WIRE 2P*2P*400(LP-II) EA 1 

24 7840-W00-0640-0 CONNECTER WIRE 3P*2P*320(LP-Ⅱ) EA 1 

25 7840-W00-2035-0 CONNECTER WIRE 10P*10P*350(LP-II) EA 1 

26 7850-W00-2413-0 FLAT CABLE CONNECTOR 12P*12P*130(LP-II) EA 1 


28 7850-W00-5217-0 FLAT CABLE CONNECTOR 26P*26P*170 EA 2 


30 7860-GND-0151-0 EARTH TERMINAL ASS'Y 150mm(UL,CE,CSA)YEL'/GREEN EA 2 

31 9400-A00-0024-0 T APE (INSULATOR) 88*19*0.13t (TESA) EA 1 

32 2600-A00-0069-0 SPACER 88*17*2t(LP-2) EA 1 

33 7860-GND-1501-0 G ROUND TERMINAL ASS'Y 1500mm(UL,CSA,CE)YEL'/GREEN EA 1 

34 7870-W00-0115-0 LEAD WIRE(LP-II) 1P*150mm(SLEEVE)WHITE EA 1 

64


18.1.7 MAIN PCB ASS'Y 

NO PART-NO PART NAME SPECIFICATION UT QTY REMARK 

1 6100-PL2-0001-A MAIN PCB (LP-II) 6100-PL2-0001-A EA 1 

2 6200-IS0-0433-0 IC(CPU) UPD70433GJ-16-3EB(V55) E A 2 U17,29 

3 6200-IS0-6242-0 IC(REAL TIME CLOCK) MSM62X42BGS-K EA 1 U2 

4 6200-IS0-8255-0 IC(PPI) UPD82C55,D71055GB E A 1 U12 

5 6202-IS0-1221-0 IC(NV RAM CONTROL) DS1221S(SOIC16P) EA 1 U19 

6 6202-IS0-6161-0 IC(SRAM) KM6161000BLTI-7 EA 1 U11 

7 6202-IS0-6810-0 IC(SRAM) KM681000BLG-7L EA 2 U14,15 

8 6203-I00-2048-0 IC(EP-ROM) AM27C2048-90DC(M27C202 EA 1 U8 

9 6203-I00-4096-0 IC(EP-ROM) AM27C4096-95DC(M27C400 EA 3 U5,6,7 

10 6204-IS0-2804-0 IC(FLASH MEMORY) SST28SF040-120-4C-EH EA 2 U3,4 

11 6205-IS0-2416-0 IC(EEP-ROM) AT24C164-10SC EA 1 U30 

12 6210-IS0-6060-0 IC(RESET) H6060-15 (SOP) EA 1 U13 

13 6216-IS0-1608-0 IC(GAL) PALCE16V8H-25JC/4:LPⅡ EA 2 U16, 28 

14 6216-IS0-2008-0 IC(GAL) PALCE20V8H-15JC/4:LPⅡ EA 1 U27 

15 6224-IS0-1110-0 CHIP TRANSISTOR MTD 1110 (LP-Ⅱ) EA 1 U18 

16 6232-IS0-0232-A IC(INTERFACE)LP-Ⅱ HIN202ECB,MAX232ECWE EA 1 U1 

17 6236-IS0-0008-0 IC(C-MOS) 74HC08D EA 1 U32 

18 6236-IS0-0123-0 IC(C-MOS) 74HC123(SOP) EA 1 U31 

19 6236-IS0-0154-0 IC(C-MOS) 74HC154D (LP-Ⅱ) EA 1 U20 

20 6236-IS0-0245-A IC(C-MOS) 74HC245D (LP-II) EA 4 U22,24,25,26 

21 6236-IS0-0573-A IC (C-MOS) 74HC573D (LP-II) EA 4 U9,10,21,23 

22 6260-I00-0040-0 IC-SOCKET 40 PIN EA 4 

23 6281-I00-1504-0 CHIP TRANSISTOR KTA1504 SY EA 1 Q7 

24 6281-I00-1666-0 CHIP TRANSISTOR KTA1666 EA 2 Q8, 10 

25 6281-I00-3875-0 CHIP TRANSISTOR KTC3875 SY EA 7 Q1~6,9 

26 6292-IZE-4738-0 ZENER-DIODE 8.2V/1W EA 1 DZ1 

27 6294-ICP-0160-0 CHIP DIODE KDS 160 (SMD) EA 12 D1~11,12 

28 6513-CJ0-0010-0 RESISTOR 1W CFR 1Ω (±5%) EA 2 R69,70 

29 6527-ID0-0560-0 CHIP RE' 1/10W RR1220P-560D(56Ω ) EA 1 R53 

30 6527-ID0-1000-0 CHIP RE' 1/10W RR1220P-101D(100Ω ) EA 2 R58,55 

31 6527-ID0-2200-0 CHIP RE' 1/10W RR1220P-221D (220Ω ) EA 1 R44 

32 6527-ID0-5600-0 CHIP RE' 1/10W RR1220P-561D(560Ω ) EA 1 R23 

33 6527-ID3-0010-0 CHIP RE' 1/10W RR1220P-102D(1K) EA 9 R1,3,17,29,33, 

40,41,56,59 

34 6527-ID3-0012-0 CHIP RE' 1/10W RR1220P-122D(1.2 ㏀) EA 1 R52 

35 6527-ID3-0022-0 CHIP RE' 1/10W RR1220P-222D(2.2K) EA 9 R4,18,22,24,30, 

32,42,45,54 

36 6527-ID3-0030-0 CHIP RE' 1/10W RR1220P-302D(3 ㏀) EA 2 R34,16 

37 6527-ID3-0047-0 CHIP RE' 1/10W RR1220P-472D(4.7 ㏀) EA 11 R2,6,13,20,21, 

25~28,39,51 

38 6527-ID3-0100-0 CHIP RE' 1/10W RR1220P-103D(10K) EA 8 R31,35~38,47, 

15,43 

39 6527-ID3-0120-0 CHIP RE' 1/10W RR1220P-123D(12 ㏀) EA 2 R48,49 

40 6527-ID3-0270-0 CHIP RE' 1/10W RR1220P-273D(27 ㏀ ) EA 1 R50 

41 6527-ID3-0300-0 CHIP RE' 1/10W RR1220P-303D(30 ㏀) EA 1 R57 

42 6527-ID3-0470-0 CHIP RE' 1/10W RR1220P-473D(47 ㏀ ) 

EA 1 46 

43 6527-ID3-2320-0 CHIP RE' 1/10W RR1220R-2323D(232 ㏀) EA 1 R5(230K) 

44 6527-ID3-3000-0 CHIP RE' 1/10W RR1220R-304D(300 ㏀) EA 1 R7 

45 6550-M09-0103-0 NETWORK RESISTOR M9-1-103J(LP-7) EA 5 RA1~5 

46 6670-T00-0102-0 INDUCTANCE BLM 21 102S (LP-Ⅱ) EA 52 L1~46,48~50, 

100~102 

47 6706-C16-0047-0 CHIP ELECTRIC CONDEN 47uF/16V Φ 6.3 EA 4 CE6,9,10,11 

48 6706-C16-0100-0 CHIP ELECTRIC CONDEN 100uF/16V Φ 6.3 EA 1 CE1 

49 6706-C25-0047-0 CHIP ELECTRIC CONDEN 47uF/25V Φ 6.3 EA 1 CE7 

50 6706-C50-0001-0 CHIP ELECTRIC CONDEN 1uF/50V Φ 4.0 EA 4 CE2~5 

65


NO PART-NO PART NAME SPECIFICATION UT Q'TY REMARK 

51 6706-C50-0022-0 CHIP ELECTRIC CONDEN 

CHIP ELECTRIC 

22uF/50V Φ 6.3 EA 1 CE8 

52 6706-C68-0100-0 CONDENSE 100uF/6.8V 

Φ 6.3 EA 1 CE12 

53 6712-CHP-0103-0 CHIP CONDENSER CL21F 103 KBNC EA 37 CB1~31,C1,3, 

4,13,54 

54 6712-CHP-0104-0 CHIP CONDENSER CL21F 104 KBNC EA 1 0 C2,7,9,10,11,12, 

17~19,23 

55 6712-CHP-0332-0 CHIP CONDENSER CL21F 332 MBNC EA 4 C14,15,16,22 

56 6800-F00-0204-0 EMI FILTER NFM41P11C204 4516P13C2 EA 4 NF1~4 

57 6810-F00-0001-0 TRANSIENT SUPPRESSOR P6KE 

39CA(LP-II) EA 4 VAR1~4 

58 7002-Z00-0050-0 PIEZO BUZZER SL1I-12FsP EA 1 BZ1 

59 7010-ZM0-3200-A OSILATOR SCO 060 32.000MHZ(LP-2 EA 1 X1 

60 7520-P00-0280-0 NI-CD BATTERY GP280(320)BVH3A2H EA 1 BT1 

61 7600-STA-1902-0 TACT S/W 11902(DJTA-1102) EA 1 SW2 

62 7720-GND-0010-0 TESTER POINT LC-2-GY (MAC-8) EA 1 TP11 

63 7801-CLW-0003-0 CONNECTOR(WAFER) LW 0640-03 EA 1 J22 

64 7801-CLW-0010-0 CONNECTOR(WAFER) LW 0640-10 EA 1 J18 

65 7801-CLW-0010-A CONNECTOR(WAFER) YW396-10V EA 1 J19 

66 7801-CLW-0012-0 CONNECTOR(WAFER) LW 0640-12 EA 2 J17,21 

67 7805-CCN-6702-0 CONNECTOR(WAFER) 5267-02 EA 5 J9,10,11,16,20 

68 7805-CCN-6704-0 CONNECTOR(WAFER) 5267-04 EA 1 J15 

69 7805-CCN-6706-0 CONNECTOR(WAFER) 5267-06 EA 1 J14 

70 7810-C00-0008-0 MODULA JACK 8P(LP-II)ETHERNET JACK EA 1 J3 

71 7810-C00-9299-0 CONNECTOR 929974-40 (FEMALE) EA 1 J5,6 

72 7810-CHD-0006-0 CONNECTOR( WAFER)LP2 LAD1140-6 EA 1 J23 

73 7812-C00-0009-B D-SUB CONNECTOR RD9S EA 1 J2 

74 7812-C00-0025-B D-SUB CONNECTOR D25S EA 1 J1 

75 7813-C00-0020-0 SOCKET CONNECTOR 5332-20P(HIF-3FB-20PA- EA 1 J 7 

76 7813-C00-0026-0 SOCKET CONNECTOR 5332-26P LP-Ⅱ EA 1 J13 

77 7813-C00-0048-A SOCKET CONNECTOR PCN10-48P-2.54DSA( LP-2 EA 1 J 8 

78 7860-GND-0050-0 GROUND WIRE 50mm ( Y/G ) LP-II EA 1 

79 1507-A00-0318-0 MACHINE SCREW(CON) M3*18(LP-2) EA 3 

80 1540-MSU-0300-0 NUT (HEX) M3*05 -SUS EA 3 

18.1.8 CAL PCB ASS'Y 


1 6151-PS2-0071-0 CAL PCB 6151-PS2-0071-0 EA 1 

2 7600-SLD-0002-0 SLIDE S/W INCA-2(DJMM-12V) EA 1 

3 7840-W00-0240-0 CONNECTOR WIRE 2P*400 (LP-15) EA 1 

18.1 B AS 

.9 DISPLAY PC S'Y 


1 6110-PL2-3901-A DISPLAY PCB 6110-PL2-3901-A(LP-II) EA 1 

2 6800-F00-3550-0 FERRITE BEAD ATS3550L(E-TECK) EA 12 

3 6S10-PL2-3901-0 SUB PCB INSERT ( GRAPH 6110-PL2-3901-0 EA 1 

4 7202-D00-1045-0 GRAPHIC MODULE(VFD) GP1045A02A (LP-II) EA 2 



7 7813-C00-0026-0 SOCKET CONNECTOR 5332-26P LP-Ⅱ EA 2 

66


18.1.10 AP SENSOR PCB ASS'Y 


1 6154-PLP-0182-0 SENSOR-1 PCB 6154-PLP-0182-0 EA 1 

2 7236-DPS-0203-0 PHOTO INTRERRUPTER OPSI203UITL(LP-1) EA 1 

3 7840-W00-0418-0 CONNECTOR WIRE 4P*180(LP-15) EA 1 

18.1.11 KEY PCB A SS'Y 


1 6130-PL2-2001-0 KEY BOARD PCB 6130-PL2-2001-0(LP-II) EA 1 

2 6S30-PL2-2001-0 KEY PCB INSERT 

6130-PL2-2001-0(LP-II) EA 1 

3 7600-STA-1103-A TACT S/W SKHCAD (LP-2) EA 91 

4 7813-C00-0020-0 SOCKET CONNECTOR 5332-20P(HIF-3FB-20PA- EA 1 

18.2 MECHANIC AL 

18.2.1 UPPER CASE ASS'Y 


1 2004-A00-0021-A UPPER COVER 425*450*152 EA 1 

2 2004-A00-0022-B SIDE COVER 321*152*12 EA 1 

3 2011-A00-0002-0 SIDE LOCKER 18*18.5*16 EA 1 

4 1810-TP0-0033-0 SPEC PLATE 0.5t*189.8*29.8 ENGLISH EA 1 

5 9020-LP2-0033-0 STICKER LP-2 EA 1 

6 2010-A00-0011-0 W/GAGE COVER φ 24.8*0.5t EA 1 

7 2021-LP2-0033-0 SERVICE PAD 186.5*73.6*0.15t EA 1 

8 1000-A00-0023-0 TRAY 403*261*15*1t EA 1 

9 1100-A00-0029-A PLATFORM ALDC8 326*206*32 EA 1 

10 2600-A00-0018-0 PLATFORM RUBBER NBR GRAY 30*23*10.1 EA 4 

11 2600-A00-0025-0 BUMPON PUR 18*35*3.2t EA 2 

12 1000-A00-0078-0 SEALING PLATE SUS304 57.5* 29.5*1t 

EA 1 

13 1503-A00-0412-0 MACHINE SCREW (WPH) M4*12 

EA 7 

14 1510-A00-0308-0 TAPPING SCREW (PH)-1 3*8 EA 5 

15 1510-A00-0408-0 TAPPING SCREW (PH)-1 4*8 EA 1 

16 1501-MSU-0408-0 MACHINE SCREW (FH) M4*8 EA 2 

17 1532-MSU-0515-0 WRENCH BOLT (ST) M5*15 EA 4 

18 1540-MSU-0500-0 NUT (HEX) M5 EA 4 

19 1535-MSU-0620-0 WRENCH BOLT (WA) M6*20 EA 4 

20 1000-A00-0205-0 BRACKET HINGE 30*18.1*1t EA 1 

21 9020-A00-0044-0 WARNING STICKER LP-2 EA 1 

22 9020-LP0-0011-0 WARNING & FUSE STICKER LP-2 EA 1 

67


18.2.2 DISPLAY CASE ASS'Y 


23 2004-A00-0023-0 DISPLAY COVER (F) 52.5*269.5*178.5 EA 1 

24 2004-A00-0024-0 DISPLAY COVER (R) 21.6*276.75*175.75 EA 1 

25 1020-A00-0001-0 DISPLAY BRACKET(F) 235*126.5*10*1t EA 1 

26 1020-A00-0002-0 DISPLAY BRACKET(R) 235*126.5*10*1t EA 1 

27 1030-A00-0060-0 DISPLAY CONN.BRACKET 60*28*25.8*1.6t EA 1 

28 1150-A00-0001-0 DISPLAY BAR 78.8*30.8 EA 1 

29 1210-A00-0024-0 DISPLAY POST HEX.6*23*M3 EA 4 

30 1800-LP2-0033-0 NAME PLATE LP-2 ENGLISH EA 2 

31 2050-LP2-1533-3 DISPLAY COVER LP-Ⅱ-15 ENGLISH EA 2 

32 1502-A00-0306-0 MACHINE SCREW (PH) M3*6 EA 12 

33 1502-MPN-0306-0 MACHINE SCREW (PH) M3*6 EA 2 


35 9020-A00-0048-0 STICKER (C) 12*12*0.25t EA 8 

23 2004-A00-0023-0 DISPLAY COVER (F) 52.5*269.5*178.5 EA 1 

24 2004-A00-0024-0 DISPLAY COVER (R) 21.6*276.75*175.75 EA 1 

25 1020-A00-0001-0 DISPLAY BRACKET(F) 235*126.5*10*1t EA 1 

26 1020-A00-0002-0 DISPLAY BRACKET(R) 235*126.5*10*1t EA 1 

27 1030-A00-0060-0 DISPLAY CONN.BRACKET 60*28*25.8*1.6t EA 1 

28 1150-A00-0001-0 DISPLAY BAR 78.8*30.8 EA 1 

29 1210-A00-0024-0 DISPLAY POST HEX.6*23*M3 EA 4 

30 1800-LP2-0033-0 NAME PLATE LP-2 ENGLISH EA 2 

31 2050-LP2-1533-3 DISPLAY COVER LP-Ⅱ-15 ENGLISH EA 2 




35 9020-A00-0048-0 STICKER (C) 12*12*0.25t EA 8 

18.2.3 BODY ASSY 


36 1100-A00-0017-A BODY 403.5*436*9 

COND. NBR BLACK 

EA 1 

37 2610-A00-0008-B FOOT 

φ 41*42.5*M8 EA 4 

38 2022-A00-0004-0 W/L GAGE φ 15*8 (S-2000) EA 1 

39 1210-A00-0025-0 MAIN POST-A HEX.10*M8*132 EA 1 

40 1210-A00-0075-0 MAIN POST-B φ 10*132 EA 1 

41 1503-A00-0410-0 MACHINE SCREW (WPH) M4*10 EA 4 


43 1502-MSU-0512-0 MACHINE SCREW (PH) M5*12 EA 2 


36 1100-A00-0017-A BODY 403.5*436*9 

COND. NBR BLACK 

EA 1 

37 2610-A00-0008-B FOOT 

φ 41*42.5*M8 EA 4 

38 2022-A00-0004-0 W/L GAGE φ 15*8 (S-2000) EA 1 

39 1210-A00-0025-0 MAIN POST-A HEX.10*M8*132 EA 1 

40 1210-A00-0075-0 MAIN POST-B φ 10*132 EA 1 





68


18.2.4 L/C BRACKET ASS'Y 


45 1100-A00-0035-0 L/C BRACKET LP-2 EA 1 

46 1100-A00-0036-0 PLATFORM BRACKET LP-2 EA 1 

47 1030-A00-0062-0 CELL LIMIT PLATE 38*45*20*2t EA 1 


49 1535-MSU-0620-0 WRENCH BOLT (WA) M6*20 EA 4 


51 1530-MSU-0620-0 WRENCH BOLT M6*20 EA 1 

18.2.5 POT ASS'Y 


52 2004-A00-0025-A CONTROL HOLDER 181.5*77*34 EA 1 

53 2004-A00-0026-A CONTROL DOOR 146*39*18 EA 1 

54 1030-A00-0063-0 CONTROL BRACKET 215*57*30*1.6t EA 1 

55 7650-S00-0604-0 CORD STOPPER SR-6N-4 EA 1 


57 1512-MPN-0308- 0 TAPPING SCREW (PH)-2 3*8 EA 2 

58 1502-MPN-0406- 0 MACHINE SCREW (PH) M4*6 EA 1 

59 1552-A00-0400- 0 WASHER (OTO) φ 4 EA 1 

18.2.6 FRONT COVER ASS'Y 

NO PART-NO PART NAME SPECIFICATION UT Q'TY 

REMARK 

60 2004-A00-0027- A FRONT COVER LP-2(TACTS) EA 1 

61 2200-LP2-0011-0 PLU PAD LP-2 EA 1 

62 2200-LP2-0011-2 DATA PAD LP-2 EA 1 

63 2200-A00-0139- A PLU PAD COVER LP-2 EA 1 

64 2200-LP2-0011-1 NUMBER PAD LP-2 EA 1 

65 2011-A00-0003- 0 KEY KNOB (A) 11.7*12.2*5.9 EA 89 

66 2011-A00-0004- A KEY KNOB (B) 13.4*6.1 EA 2 

67 2002-A00-0003- 0 OVERLAY STOPPER 153*8*8.5 EA 1 

68 1510-A00-0306- 0 TAPPING SCREW (PH)-1 3*6 EA 15 

69 1515-MSU-0312- 0 TAPPING SCREW (FH)-1 3*12 EA 2 

18.3 MECHANISM 

18.3.1 TPH ASS'Y 

NO PART-NO PART NAME SPECIFICATION UT Q'TY 

REMARK 

1 1000-A00-0069- A TPH BRACKET HOLDER 91*27*8.9*1t EA 1 

2 1590-A00-0016-0 PRESSURE SPRING 21*13*φ 1.2 EA 2 

3 1590-A00-0017-0 PRESSURE BRACKET SPRING φ 0.6*5.3*φ 5.8 EA 2 

4 1210-A00-0026-0 TPH BRK SHAFT φ 5*99 

EA 1 

5 1210-A00-0027-A PRESSURE SHAFT φ 5*114 

EA 1 

6 1210-A00-0028-0 GUIDE BRACKET SHAFT φ 6*109.6 

EA 1 

7 1210-A00-0029-0 UP DOWN SHAFT φ 4*110 

EA 1 

8 1000-A00-0070-0 PRESSURE BRACKET 84.4*19.6*1.2t 

EA 1 

9 1000-A00-0071-0 TPH BRACKET 95*66*25.5*1.2t 

EA 1 

10 1210-A00-0038-0 GUIDE SHAFT SPACER φ 9*φ 6.2*4 

EA 1 

11 9020-A00-0041-0 HEAD PUSH STICKER 30*16 ENGLISH 

EA 1 

12 1502-MPN-0304-0 MACHINE SCREW (PH) M3*4 

EA 2 

13 1502-MSU-0306-0 MACHINE SCREW (PH) M3*6 

EA 2 

14 1561-MSU-0300-0 E-RING φ 3*φ 7*0.6t 

EA 2 

15 1561-MSU-0400-0 E-RING φ 4*φ 9*0.6t 

EA 5 

16 1000-A00-0107-0 PAPER CUTTER 85.5*12.3*6*0.5t 

EA 1 

69


18.3.2 MAIN BRACKET ASS'Y 


17 1030-A00-0057-0 MAIN BRACKET 197.5*138*20*2t EA 1 

18 1150-A00-0002-A HEAD FRAME 101*47.5*47.6 EA 1 

19 1210-A00-0077-0 PAPER CUT SHAFT φ 7*102.7*5*M3 EA 1 

20 1210-A00-0031-0 REWIND GUIDE SHAFT φ 6*105*M3 EA 1 

21 1210-A00-0032-0 SIDE BRK SUPPORT HEX.10*101*M4 EA 1 

22 1150- A00-0003-0 LOWER FRAME 101*35.7*44.7 EA 1 

23 2010-A00-0003-0 SENSOR HOUSING 22.5*29*33 EA 1 

24 1000-A00-0073-0 SIDE BRACKET 135.2*86.7*2t EA 1 

25 1000-A00-0074-0 OPEN LEVER (L) 77.3*24.3*9.5 EA 1 

26 1000-A00-0075-0 OPEN LEVER (R) 76.3*24.2*7.5*1.5t EA 1 

27 1210-A00-0033-0 OPEN LEVER SHAFT φ 6*118*M4 EA 1 

28 1590-A00-0018-0 OPEN LEVER SPRING φ 0.6*φ 5.8*10 

EA 1 

29 1590-A00-0028-0 COIL SPRING φ 0.8*φ 7.2*5.5 EA 1 

30 9020-A00-0042-0 OPEN LEVER STICKER 25*9 ENGLISH EA 1 


32 1503-A00-0410-0 MACHINE SCREW (WPH) 

M4*10 EA 5 

33 1550-MSU-0305-0 WASHER (FLAT) 3*6*0.5 EA 1 


35 1210-A00-0034-A HEAD FRAME PIN HEX.5*15.5*M4 EA 2 

36 1501-MSU-0306-0 MACHINE SCREW (FH) M3*0.5*6 EA 1 

37 1515-MSU-0312-0 TAPPING SCREW (FH)-1 3*12 EA 2 

38 2012-A00-0002-0 TEFRON WASHER φ 14.5*φ 6.1*0.5t EA 1 



41 2620-A00-0023-A SHAFT SILICON RUBBER φ 14.2*φ 7*125.3 EA 1 

42 1123-A00-0006-0 FEED GEAR Z:28*15.5 M4 EA 1 

43 1580-A00-0002-0 BEARING MF117ZZS EA 2 

44 1532-MSU-0406-0 WRENCH BOLT (ST) M4*0.7*6 EA 2 

45 1561-MSU-0600-0 E-RING φ 6*φ 12*0.6t EA 2 

46 2400-A00-0001-A BRUSH 100*15*0.35t EA 1 

18.3.3 REWINDER ASS'Y 



48 1210-A00-0066-0 REWIND JOINT φ 26*φ 28*33.5 EA 1 

49 1532-MST-0410-0 WRENCH BOLT (ST) M4*0.7*10 EA 2 


51 1030-A00-0115-0 REWIND MOTOR BRACKET 51*38*4t EA 1 

52 2011-A00-0009-0 REWIND HOLDER (B) φ 40*46*40*107 EA 1 

53 2011-A00-0008-0 REWIND HOLDER (A) φ 40*46*40*107 EA 1 

54 2011-A00-0007-0 REWIND SUPPORT 91.5*φ 34*φ 56 EA 1 


56 1210-A00-0067-0 FIXING ROD HEX φ 8*φ 5*21.3 EA 1 

57 1590-A00-0025-0 PULLING WIRE 70*9*18.5*φ 1.8 EA 1 

58 1590-A00-0026-0 REWIND TORSION SPRING φ 6*14*10*φ 1.2 EA 1 

59 1210-A00-0069-0 REWIND HOLDER SPACER φ 9*φ 6*2 EA 1 

60 1505-MST-0410-0 MACHINE SCREW (TH) M4*0.7*10 TEFRON-COATING EA 1 

70


18.3.4 PAPER GUIDE ASS'Y 


61 1210-A00-0037-0 SUPPORT HEX.6*48.4*M4 EA 1 

62 2000-A00-0068-0 PAPER GUIDE HOUSING 30*15*97.5 EA 1 

63 2011-A00-0006-0 PAPER GUIDE 36*16.5 EA 1 

64 1000-A00-0077-0 PAPER GUIDE LOCKER 24*17*0.8t EA 1 

65 1000-A00-0045-0 PAPER PRESSURE 24.5*61*19.8*0.8t EA 1 

66 1000-A00-0046-0 SUPPORT PRESSURE 22*16.8*13.8*0.8t EA 1 

67 1210-A00-0020-0 SHAFT PRESSURE φ 4*28.5 EA 1 

68 1590-A00-0027-0 TORSION SPRING 19.6*47.6*φ 1 EA 1 

69 1503-A00-0412-0 MACHINE SCREW (WPH) M4*0.7*12 EA 2 

70 1502-MPN-0306-0 MACHINE SCREW (PH) M3*0.5*6 EA 2 

71 1561-MSU-0300-0 E-RING φ 3*φ 7*0.6t EA 2 

72 1512-MSU-0306-0 TAPPING SCREW (PH)-2 3*6 EA 2 

73 1000-A00-0116-0 PAPER GUIDE PLATE 41.9*43.3*1t EA 1 

18.3.5 STEPPING MOTOR ASS'Y 


74 1030-A00-0059-0 MOTOR BRACKET 83*57*16*2t EA 1 

75 1123-A00-0007-0 MOTOR PULLEY φ 17*14*M4 Z:16 EA 1 

76 2634-A00-0003-0 TIMING BELT B85 MXL EA 1 



79 1532-MSU-0406-0 WRENCH BOLT (ST) M4*0.7*6 EA 2 

18.3.6 ROLL BRACKET ASS'Y 


80 1030-A00-0058-0 ROLL BRACKET 138*141.3*2t EA 1 

81 2000-A00-0065-0 ROLL PAPER FEED φ 35*89 EA 1 

82 1210-A00-0036-0 ROLL POST 9*30*M4 EA 1 



85 1200-A00-0009-0 ROLL BAND φ 4*74*45*29 EA 1 

18.3.7 C/T BOX ASS'Y 


1 9205-AS0-0002-0 STYROFOAM BOX-1 640*562*75 EA 1 

2 9205-AS0-0003-0 STYROFOAM BOX-2 640*562*227 EA 1 

3 9100-LP2-0133-0 C/T BOX-1 645*570*315 EA 1 

4 9100-LP2-0W30-0 C/T BOX-W 670*600*345 EA 1 

5 9307-A00-0003-A POLY BAG (SET) 700*750*0.04t EA 1 

6 9303-A00-0004-0 POLY BAG (HEAD) 350*450*0.05t EA 2 

7 9002-LP2-0033-0 MANUAL LP-2 ENGLISH EA 1 

8 9300-A00-0001-0 POLY BAG (FUSE) 50*60*0.05t EA 1 

9 9300-A00-0003-0 POLY BAG (MANUAL) 230*330*0.05t EA 1 

10 9400-A00-0046-0 SILICAGEL 10g EA 3 

11 9900-A00-0002-0 SEALING WIRE 300M/ROLL EA 1 

12 9900-A00-0001-0 SEALING LEAD OVERSEAS EA 1 

13 9102-LP2-0130-0 PAD 635*560 EA 1 

71

Appendix A-Country Codes 

# Country # Country # Country 

101 161 Denmark 221 

102 162 Djibouti 222 

103 163 Dominica 223 

104 164 Dominican Republic 224 

105 165 225 Laos 

106 166 226 Latvia 

107 167 Ecuador 227 Lebanon 

108 168 Egypt 228 Lesotho 

109 169 El Salvador 229 Liberia 

110 Afghanistan 170 Equatorial Guinea 230 Libya 

111 Algeria 171 Eritrea 231 Liechtenstein 

112 Andorra 172 Estonia 232 Lithuania 

113 Angola 173 Ethiopia 233 Luxembourg 

114 Antarctica 174 Ecuador 234 

115 Antigua & Barbuda 175 235 

116 Argentina 176 236 Macedonia 

117 Armenia 177 Fiji 237 Madagascar 

118 Australia 178 Finland 238 Malawi 

119 Austria 179 France 239 Malaysia 

120 Azerbaijan 180 240 Maldives 

121 181 241 Mali 

122 182 Gabon 242 Malta 

123 Bahamas 183 Gambia 243 

124 Bahrain 184 Georgia 244 

125 Bangladesh 185 Germany 245 Marshall Islands 

126 Barbados 186 Ghana 246 Mauritania 

127 Belarus 187 Greece 247 Mauritius 

128 Belgium 188 Grenada 248 Mexico 

129 Belize 189 Guatemala 249 Micronesia 

130 Benin 190 Guinea 250 Moldova 

131 Bhutan 191 Guinea-Bissau 251 Monaco 

132 Bolivia 192 Guyana 252 Mongolia 

133 Bosnia & Herzegovina 193 253 Morocco 

134 Botswana 194 254 Mozambique 

135 Brazil 195 Haiti 255 

136 Brunei 196 Honduras 256 

137 Bulgaria 197 Hungary 257 Namibia 

138 Burkina Faso 198 258 Nauru 

139 Burma/Myanmar 199 259 Nepal 

140 200 Iceland 260 Netherlands 

141 201 India 261 New Zealand 

142 Cambodia 202 Indonesia 262 Nicaragua 

143 Cameroon 203 Iran 263 Niger 

144 Canada 204 Iraq 264 Nigeria 

145 Cape Verde 205 Ireland 265 Norway 

146 Central African Republic 206 Israel 266 

147 Chad 207 Italy 267 

148 Chile 208 268 Oman 

149 China 209 269 

150 Colombia 210 Jamaica 270 

151 Comoros 211 Japan 271 Pakistan 

152 Congo 212 Jordan 272 Palau 

153 Congo, Democratic Rep. of 213 273 Panama 

154 Costa Rica 214 274 Papua New 

155 Cote d’Ivoire 215 Kazakstan 275 Paraguay 

156 Croatia 216 Kenya 276 Peru 

157 Cuba 217 Kiribati 277 Philippines 

158 Cyprus 218 Korea, North 278 Poland 

159 219 Korea, South 279 Portugal 

160 220 Kuwait 280 

72

Appendix A-Country Codes 

# Country # Country # Country 

281 306 Sri Lanka 331 United Kingdom 

282 Qatar 307 Sudan 332 United States 

283 308 Suriname 333 

284 309 Swaziland 

334 

285 Romania 310 Sweden 335 Uruguay 

286 Russian Federation 311 Switzerland 336 Uzbekistan 

287 Rwanda 312 Syria 

337 

288 313 

338 

289 314 339 Vanuatu 

290 Saint Kitts 315 Taiwan 340 Vatican 

City 

291 Saint Lucia 316 Tajikistan 341 Venezuela 

292 Saint Vincent 317 Tanzania 342 Vietnam 

293 San Marino 318 Thailand 343 

294 Sao Tome 319 Togo 344 

295 Saudi Arabia 320 Tonga 345 Western Samoa 

296 Senegal 321 Trinidad and Tobago 346 

297 Seychelles 322 Tunisia 347 

298 Sierra Leone 323 Turkey 348 Yemen 

299 Singapore 324 Turkmenistan 

349 Yugoslavia 

300 Slovakia 325 Tuvalu 

350 

301 Slovenia 326 

351 

302 Solomon Islands 327 

352 Zambia 

303 Somalia 328 Uganda 

353 Zimbabwe 

304 South Africa 329 Ukraine 

354 

305 Spain 330 United Arab Emirates 

355 

0 COUNTRY CODE NOT USED. 

73

Appendix B-Label Formats 

Format numbers 1 to 99 are built into LP-2; however, only 56 of the 99 available label formats are used. 

These formats are a permanent part of the LP-2’s memory and CANNOT be lost or erased. Using the LP- 

2 version 2.14 software package, you can program format numbers 100 to 999. Provided you have 

enough memory, you can download those formats from your PC to your LP-2. 

In all of the listings below, the label format number that is in bold is the number that you input to your 

PLUs when you wish to use that label. The numbers prefixed with “LST” are Rittenhouse Inc. stock 

numbers. Dimensions are specified as Width X Length. 

GRAND TOTAL 

TOTAL NET WT lb TOTAL PIECES 

1.23 

AVG PRICE / lb PACKED ON TIME 

1.00 

GRAND TOTAL PRICE 

1.23 

7-27-99 

5 

2:00 PM 

Store Name & Address 

123 ABC Ave. Anywhere, USA 

98: 50mm X 45mm 

Add Up Total Format 

Misc By Count PLU 

COUNT 

3 

QTY / $ 

3/1.00 

TOTAL PRICE PACKED ON SELL BY 

7-27-99 7-27-99 

1.00 



99: 50mm X 45mm 

Universal 50x45 Format 

74 

Misc By Weight PLU 

PRICE / lb 

1.23 

NET WT. lb 

1.00 

TOTAL PRICE PACKED ON SELL BY 

7-27-99 7-27-99 

1.23 



99: 50mm X 45mm 

Universal 50x45 Format 

Misc Non-Food PLU 

PRICE / lb 

NET WT. lb 

TOTAL PRICE PACKED ON 

7-27-99 

1.23 



99: 50mm X 45mm 

Universal 50x45 Format

Appendix B-Label Formats 

Number 

Description 

75 

Scale 

Manufacturer 

Stock # 

1 58mm X 30mm Non-UPC CAS LST-8000 

2 58mm X 40mm UPC CAS LST-8010 

3 58mm X 60mm UPC Ingredients CAS LST-8020 

4 58mm X 50mm Safe Handling Non-UPC CAS LST-8030 

5 58mm X 60mm Safe Handling UPC CAS LST-8040 

6 64mm Continuous, UPC, Ingredients, Nutri-Facts CAS LST-8050 

7 58mm X 100mm, UPC, Safe Handling, Ingredients CAS LST-8060 

8 58mm X 140mm, UPC, Ingredients CAS LST-8021 

20 60mm X 80mm, UPC, Safe Handling Digi/NBI LST-1264 

21 60mm X 43mm, UPC Digi/NBI LST-6110 

22 60mm X 55mm, UPC, Ingredients Digi/NBI LST-6250 

23 40mm X 92mm, UPC, Ingredients Digi/NBI LGT-6410 

24 40mm X 62mm, UPC Digi/NBI LGT-1211 

25 40mm X 45mm, Non-UPC Digi/NBI LST-6340 

50 64mm X 47mm, UPC Ishida LST-4150 

51 64mm X 49mm, UPC, Ingredients Ishida LST-4160 

52 64mm X 49mm, UPC, Ingredients Ishida LST-4160 

55 67mm X 37.5mm Non-UPC Kubota LST-3330 

56 67mm X 47.5mm Non-UPC Kubota LST-3370 

57 67mm X 47.5mm UPC Kubota LST-3360 

58 54mm X 52.5mm UPC Kubota LST-3610 

60 57mm X Continuous, UPC, Safe Handling, Ingredients TEC LST-5030 

61 48mm X 40mm, UPC TEC LST-2530 

62 48mm X 69.3mm UPC, 6 Line Ingredient TEC LST-2540 

63 48mm X 54.8mm UPC, 6 Line Ingredient TEC LST-2730 

64 57mm X 63.5mm, UPC, 6 Line Ingredients TEC LST-4910 

65 57mm X 49.2mm, UPC TEC LST-4900 

66 57mm X 63.5mm, UPC, Safe Handling TEC LST-4914 

98 50mm X 45mm Grand Total Format for ST/TL key (ADD mode.) CAS 

99 50mm X 45mm Universal Format CAS 

There are many more formats that are the same or similar to the above, in which case the LP-2 is 

capable of using those labels. For a complete cross-reference and listing, visit us on the web at 

www.cas-usa.com. These formats are subject to change without notice. Type the format number into 

a Label Format field to determine if your scale has such a format

Notes:

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