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ORNL-4191 - the Molten Salt Energy Technologies Web Site

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R. B. Gallaher A. N. Smith<br />

The system developed for sampling and analyz-<br />

ing <strong>the</strong> fuel off-gas was described in <strong>the</strong> last<br />

progress report. During this report period, in-<br />

stallation of all peripheral equipment was com-<br />

pleted, but <strong>the</strong> installation of <strong>the</strong> actual sampling,<br />

mechanism was delayed. (Peripherals include<br />

shielding, external tubing and connection points,<br />

power and instrument wiring, panels, and instru-<br />

ments.)<br />

During final inspection and checkout of <strong>the</strong><br />

sainpling mechanism, a failure was detected in a<br />

Monel-to-stainless-steel weld. Fur<strong>the</strong>r detailed<br />

radiographic inspection revealed some o<strong>the</strong>r<br />

welds, mostly Monel to stainless steel, that were<br />

judged to be marginal or unacceptable for primary<br />

reactor containment. Therefore, <strong>the</strong> mechanism<br />

was modified to eliminate man.y of <strong>the</strong> dissirnilar-<br />

metal welds (by substituting stainless steel valves<br />

for Monel in <strong>the</strong> valve manifold) and to reduce<br />

mechanical stresses at <strong>the</strong> welds. The valve<br />

substitution eliminated brazed joints at <strong>the</strong> valve<br />

bodies, and o<strong>the</strong>r minor modifications were made<br />

to improve <strong>the</strong> containment integrity of <strong>the</strong> assembly<br />

and <strong>the</strong> sample transport bottle. 'The sampler was<br />

reassembled, with all welds ful.ly certified, but<br />

installation was deferred because of o<strong>the</strong>r work<br />

during <strong>the</strong> shutdown following run 12.<br />

2.2 REMOTE MAINTENANCE<br />

Robert Blimberg<br />

During this report period <strong>the</strong> trend for more re-<br />

mote rnairitenance to be handled routinely was ac-<br />

'MSR Program Semiann. Progr. Hept. Feb. 28, 1967,<br />

OKNL-4 119, pp. 41-42.<br />

Dunlap Scott<br />

36<br />

celerat.ed, hut development efforts remained considerable<br />

and varied.<br />

The shutdown in May and June was planned, and<br />

considerable effort was spent in advance on development<br />

of procedures, preparation of tools and<br />

equipment, and training of maintenance personnel.<br />

As a result, most of <strong>the</strong> remote maintenance work<br />

during this shutdown was handled by <strong>the</strong> normal<br />

maintenance forces. Development personnel also<br />

participated and afterward reevaluated procedures<br />

and tools. The next shutdown was unscheduled.<br />

Although some equipment and general techniques<br />

already developed for o<strong>the</strong>r jobs proved to be<br />

adaptable, intensive work was required to develop<br />

tools and procedures for retrieving <strong>the</strong> sample<br />

1 at c h.<br />

Preparations for Shutdown After Run 11<br />

At <strong>the</strong> beginning of MSKE operation, when tools<br />

and procedures for all remote maintenance jobs<br />

were still being tested and revised, development<br />

personnel provided direct guidance and much of<br />

<strong>the</strong> actual work. Rut <strong>the</strong> work planned for <strong>the</strong><br />

shutdown after run 11 consisted mainly of jobs for<br />

which tools and procedures had already been<br />

proved. Therefore, <strong>the</strong> contribution of <strong>the</strong> developnent<br />

group shifted more toward training maintenance<br />

personnel, helping plan <strong>the</strong> operations,<br />

and putting +.he maintenance equipment in readiness.<br />

The training program consisted of a series of<br />

lectures ~ demonstrations, and practice sessions<br />

conducted by members of <strong>the</strong> maintenance development<br />

group and attended by some 30 people, including<br />

5 craft skills and <strong>the</strong>ir supervision. 'The<br />

lectures covered health physics, safety considerations,<br />

general requirements of all remote maintenance,<br />

remote maintenance strategy used at <strong>the</strong>

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