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ORNL-4191 - the Molten Salt Energy Technologies Web Site

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- -<br />

r<br />

1966<br />

26<br />

C HEAT TRANSFER COEFFICIENT (REhSFD CA ClJLAl ION)<br />

HEAT TRANSCER CCJFFFICIENT [OQIGINAL CALCULATION!<br />

- HEAT TRANSFER INDFX<br />

Fig. 1.12. Observed Performonce of MSRE Main Heat Exchanger.<br />

Coefficients were computed from <strong>the</strong>se data by a<br />

procedure used since <strong>the</strong> beginning of power<br />

operation and by a revised procedure whose<br />

principal difference is that it uses only <strong>the</strong> most<br />

reliable <strong>the</strong>rmocouples. Coefficients computed<br />

both ways are shown in Fig. 1.12 along with <strong>the</strong><br />

heat transfer index. The coefficients and t.he<br />

index indicate that <strong>the</strong> performance of <strong>the</strong> heat<br />

exchanger has remained practically unchanged.<br />

(The downward shift in <strong>the</strong> heat transfer index in<br />

March 1967 is <strong>the</strong> result of revising <strong>the</strong> tempera-<br />

ture biases in <strong>the</strong> computer.)<br />

Main Blowers<br />

C. 1-1. Gabbard<br />

The rebuilt main blowers, MU-1 and Me-3, have<br />

now accumulated 4640 and 4220 hr of operation,<br />

respectively, since <strong>the</strong>y were installed in October<br />

and November 1966. The main bearing on MB-3<br />

was replaced in early March after 1800 hr of<br />

operation, when <strong>the</strong> vibration amplitude started<br />

increasing. The balls and races of <strong>the</strong> hearing<br />

were severely scored and pitted. The replace-<br />

ment bearing also gave an indication of trouble<br />

and was scheduled for replacement during <strong>the</strong> run<br />

11 shutdown. However, <strong>the</strong> problem turned out to<br />

be <strong>the</strong> result of a loose vibration pickup.<br />

A complete inspection of <strong>the</strong> blowers and drive<br />

motors was made after <strong>the</strong> run 11 shutdown. Both<br />

blowers were again in excellent condition after<br />

3585 and 3162 hr of operation, with no indication<br />

of cracking in <strong>the</strong> blades or hubs. The slip rings<br />

and brushes on <strong>the</strong> drive motors had become scored,<br />

and <strong>the</strong> motors were removed for repair. The re-<br />

T<br />

1067<br />

pairs included refinishing <strong>the</strong> slip rings, replacing<br />

<strong>the</strong> brushes and bearings, and balancing <strong>the</strong><br />

rotors. Vibration pickups were added at each<br />

motor bearing, and filters were installed to protect<br />

<strong>the</strong> slip rings from dirt and grit. When <strong>the</strong><br />

blowers were test run, <strong>the</strong>re were excessive vibrations<br />

on <strong>the</strong> drive motor of main blower 3. The<br />

motor vibration had been satisfactorily low when<br />

<strong>the</strong> motor was loosened on its mount, indicating<br />

that <strong>the</strong> motor was not badly unbalanced. ‘The<br />

rotation speed of <strong>the</strong> motors was found to be very<br />

near <strong>the</strong> natural frequency of <strong>the</strong> motor mount.<br />

The vibration amplitude was reduced to an acceptable<br />

level (below 1 mil) by stiffening <strong>the</strong> mount.<br />

Insulation Dust in <strong>the</strong> Reactor Cell. -- During<br />

observation in <strong>the</strong> reactor cell between runs 11<br />

and 12, a nonuniform coating of white material was<br />

seen on most of <strong>the</strong> horizontal surfaces of <strong>the</strong> reactor<br />

cel.1 (see Fig. 1.13). Samples of <strong>the</strong> white<br />

coating were obtained with long-handled tools<br />

and identified as being mostly A120, (insulation).<br />

Attempts to fur<strong>the</strong>r identify it as one of <strong>the</strong> two<br />

specific types of insulation known to be in <strong>the</strong><br />

cell were unsuccessful. The possible sources are<br />

<strong>the</strong> insulation covering <strong>the</strong> fuel pump and overflow<br />

tank, <strong>the</strong> reactor vessel, <strong>the</strong> fuel drain line,<br />

or <strong>the</strong> fuel line under <strong>the</strong> heat exchanger. The<br />

drain-tank cell was also viewed, but no covering<br />

of insulation dust was noted.<br />

Radiator Ene losura<br />

M. Richardson<br />

The brake shoes in <strong>the</strong> brakes of <strong>the</strong> radiator<br />

door lifting mechanism were found to be worn and

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