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ORNL-4191 - the Molten Salt Energy Technologies Web Site

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Table 15.3. Comparison of Values for Meon Neutron<br />

Flux in <strong>Salt</strong> Obtained by Various Methods<br />

Mean Neutron Flux<br />

Method (neutrons cm-2 sec-')<br />

Power generation rate<br />

Type 304 stainless steel<br />

monitor wires<br />

1.18 x 1013<br />

1.15 x 1013<br />

Activities of 137Cs, 144Ce, 0.88 1013<br />

and "2,<br />

loop and from metallographic examination of<br />

samples cut from various regions of <strong>the</strong> loop.<br />

A dissolved-chromium inventory based on analysis<br />

of samples indicated that 13 mg of chromium<br />

was dissolved by <strong>the</strong> flush salt, an additional<br />

35 mg was dissolved during preirradiation operation,<br />

20 mg more during solvent salt in-pile operation,<br />

and 19 mg more during <strong>the</strong> ensuing fueled<br />

operation with fissioning, for a total of 87 mg<br />

overall. The flowing salt contacted about 110 cm2<br />

of loop surface. A uniform 0.5-mil thickness of<br />

metal (7% Cr) from over this area would contain<br />

about 87 mg of chromium.<br />

The largest increases in dissolved chromium<br />

came during <strong>the</strong> first part of <strong>the</strong> run; this is consistent<br />

with out-of-pile behavior reported by DeVan<br />

and Evans. There was no indication of any aggravation<br />

of corrosion by irradiation.<br />

The regions of <strong>the</strong> loop contacted by flowing<br />

salt, particularly <strong>the</strong> core outlet and cold leg,<br />

were seen on metallographic photographs to be<br />

attacked to depths of \,, to 1 mil. This agrees<br />

reasonably with <strong>the</strong> chemical value, which of<br />

necessity was calculated on an overall basis.<br />

The gas separation tank between <strong>the</strong> core outlet<br />

line and <strong>the</strong> cold leg showed less attack than<br />

<strong>the</strong> tubing sections, <strong>the</strong>reby indicating varying<br />

susceptibility of different items of metal.<br />

Examination of metallographic photographs of<br />

Hastelloy N from <strong>the</strong> core shell a d end pieces<br />

showed darkened areas v2 to 1 mil deep in regions<br />

where <strong>the</strong> metal was in contact with <strong>the</strong><br />

core graphite, indicative of carburization <strong>the</strong>re.<br />

2J. H. DeVan and K. B. Evans 111, "Corrosion Be-<br />

havior of Reactor Materials in Fluoride <strong>Salt</strong> Mixtures,"<br />

pp. 557-79 in Conference on Corrosion of Reactor<br />

Materials, June 4-8, 1962, vol. 11, International Atomic<br />

<strong>Energy</strong> Agency, Vienna, 1962.<br />

18 2<br />

Similar darkening along <strong>the</strong> core outlet tube<br />

bottom could be ei<strong>the</strong>r carburization or corrosion.<br />

15.7 OXYGEN ANALYSIS<br />

Oxygen in <strong>the</strong> salt may come from moisture (or<br />

o<strong>the</strong>r oxygen compounds) absorbed by <strong>the</strong> salt,<br />

ei<strong>the</strong>r from <strong>the</strong> atmosphere, <strong>the</strong> graphite, or else-<br />

where, or from <strong>the</strong> dissolution of metal oxides<br />

previously formed. Three oxygen determinations<br />

on salt samples were made. The original solvent<br />

salt contained 115 ppm. Solverit salt withdrawn<br />

from <strong>the</strong> loop after 353 hr of in-pile circulation<br />

contained 260 ppm. The increase is equivalent to<br />

about 25 mg of oxygen (or 80 mg of chromium oxi-<br />

dized to Cr2+). Fueled salt withdrawn from <strong>the</strong><br />

loop after retraction and freezing showed 241 ppm<br />

of oxygen. These values are well below levels<br />

expected to cause precipitation of zirconium OK<br />

uranium oxides. However, some or all of <strong>the</strong><br />

69-mg increase in chromium content of <strong>the</strong> salt<br />

noted during <strong>the</strong> solvent-salt operation could have<br />

been due to corrosion if <strong>the</strong> oxygen increase in<br />

this period is attributed to moisture, all of which<br />

reacted to dissolve chromium from <strong>the</strong> metal.<br />

An analysis for <strong>the</strong> IJ3+/U4+ ratio in a salt<br />

sample was attempted, but a valid determination<br />

has not been reported.<br />

15.8 CRACK IN THE CORE OUTLET PIPE<br />

Following its removal from beam hole HN-1, <strong>the</strong><br />

loop was transferred to hot-cell facilities for<br />

examination. Cutup of <strong>the</strong> loop is described in 3<br />

later section. After <strong>the</strong> containment vessel was<br />

opened, no evidence of salt leakage from <strong>the</strong> loop<br />

was seen by visual examination. The loop was<br />

<strong>the</strong>n pressurized to cv 100 psig with helium, and<br />

Leak-Tec solution was applied to <strong>the</strong> external<br />

loop surfaces. By this technique a gas leak was<br />

observed in <strong>the</strong> core outlet pipe adjacent to its<br />

point of attachment to <strong>the</strong> core body. Subse-<br />

quently, <strong>the</strong> loop was sectioned for metallo-<br />

graphic examination, and a crack through <strong>the</strong> wall<br />

of <strong>the</strong> Ilastelloy N outlet pipe (0.406 in. OD x<br />

0.300 in. ID) was found. Figures 15.4 and 15.5<br />

are photomicrographs of <strong>the</strong> crack, which ex-<br />

tended almost completely around <strong>the</strong> circumference<br />

of <strong>the</strong> pipe.<br />

Analysis of <strong>the</strong> cause of failure in <strong>the</strong> core out-<br />

let pipe indicates that this failure was probably

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