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ORNL-4191 - the Molten Salt Energy Technologies Web Site

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Nuclear heating of <strong>the</strong> pump tank and <strong>the</strong> support<br />

structure within <strong>the</strong> pump tank is removed by<br />

circulating a portion of <strong>the</strong> fuel salt from <strong>the</strong> main<br />

salt stream over <strong>the</strong> heated surfaces. To remove<br />

<strong>the</strong> nuclear heat from <strong>the</strong> shaft, a small amount of<br />

salt is bled up <strong>the</strong> center of <strong>the</strong> shaft and fed into<br />

an annulus between <strong>the</strong> shaft and a cooling tube<br />

that extends <strong>the</strong> length of <strong>the</strong> pump tank. A<br />

labyrinth seal at <strong>the</strong> lower end of <strong>the</strong> tube forces<br />

most of <strong>the</strong> salt to flow to <strong>the</strong> upper end of <strong>the</strong><br />

tube, where it spills over into <strong>the</strong> pump tank. An<br />

added benefit is <strong>the</strong> increased damping and<br />

stiffness provided to <strong>the</strong> shaft by <strong>the</strong> salt in <strong>the</strong><br />

annulus.<br />

Analyses are being made of <strong>the</strong> nuclear heating<br />

in that portion of <strong>the</strong> pump casings and shaft for<br />

which no cooling is provided. if a problem is<br />

found, we can provide cooling or shielding and<br />

<strong>the</strong>rmal insulation where needed to reduce <strong>the</strong><br />

heat generation in <strong>the</strong> pump structure to an acceptable<br />

level.<br />

The seal arrangement at <strong>the</strong> upper end of <strong>the</strong><br />

shaft is similar to that used in <strong>the</strong> MSRE salt<br />

pumps. It consists of a face-type seal (Craphitar<br />

against tool steel) with <strong>the</strong> lubricating oil on one<br />

side and <strong>the</strong> helium in <strong>the</strong> shaft annulus on <strong>the</strong><br />

o<strong>the</strong>r. Helium is brought into <strong>the</strong> annulus to serve<br />

as a split purge between <strong>the</strong> salt and gaseous<br />

fission products at <strong>the</strong> lower end of <strong>the</strong> shaft and<br />

my lubricating oil that leaks through <strong>the</strong> face seal<br />

into a leak-off line. Part of <strong>the</strong> helium passes<br />

down <strong>the</strong> shaft through a close-fitting labyrinth,<br />

where <strong>the</strong> increased gas velocity reduces <strong>the</strong><br />

upward diffusion of molten-salt vapor and gaseous<br />

fission products. Concurrently, that portion of <strong>the</strong><br />

helium passing upward through <strong>the</strong> labyrinth seal<br />

prevents <strong>the</strong> downward movement of lubricating oil<br />

vapors and also serves to scavenge oil leakage<br />

and vapors overboard from <strong>the</strong> pump.<br />

Coolant <strong>Salt</strong> Pumps<br />

Two preliminary layouts of <strong>the</strong> XSBR coolant<br />

salt pump have been prepared. One layout utilizes<br />

a pump with a short overhung shaft mounted on two<br />

oil-lubricated irolling element bearings, and <strong>the</strong><br />

o<strong>the</strong>r is a long shaft with an oil-lubricated bearing<br />

at <strong>the</strong> top end of <strong>the</strong> shaft and a molten-salt<br />

bearing located just above <strong>the</strong> impeller. One<br />

criterion for <strong>the</strong> pump requires variable-speed op-<br />

eration over <strong>the</strong> range 300 to 1200 rpm. The dif-<br />

99<br />

ficulty with <strong>the</strong> short-shaft pump is that to have<br />

<strong>the</strong> pump operate below <strong>the</strong> first critical speed,<br />

<strong>the</strong> shaft diameter would have to be greater than<br />

8 in., which would present a formidable seal dc-<br />

sign and development problem. If it were designed<br />

to operate above <strong>the</strong> first critical and below <strong>the</strong><br />

second critical speed, <strong>the</strong> shaft diameter would be<br />

approximately .3 in., which is inadequate to trans-<br />

mit <strong>the</strong> torque. For <strong>the</strong> long-shaft pump configu-<br />

ration, however, a shaft with a diameter selected<br />

on <strong>the</strong> basis of torque requirements would have a<br />

first critical speed well above <strong>the</strong> maximum oper-<br />

ating speed. The long-shaft pump would also use<br />

<strong>the</strong> same upper bearing and seal configuration<br />

planned for <strong>the</strong> fuel and blanket salt pumps. Hence<br />

<strong>the</strong> long-shaft concept appears to be preferable for<br />

<strong>the</strong> coolant pumps.<br />

The coolant salt pump will have <strong>the</strong> impeller and<br />

volute mounted in a pump tank of sufficient volume<br />

to accommodate <strong>the</strong> <strong>the</strong>rmal expansion of thc cool-<br />

ant salt for <strong>the</strong> most adverse <strong>the</strong>rmal condition that<br />

might arise during reactor operation. A double vo-<br />

lute pump casing has been selected to reduce ra-<br />

dial loads on <strong>the</strong> impeller and <strong>the</strong> resultant loads<br />

on <strong>the</strong> molten-salt bearing, particularly when op-<br />

erating at off-design conditions, and to reduce <strong>the</strong><br />

diameter of <strong>the</strong> bridge tube, which provides a<br />

flexible connection from <strong>the</strong> volute to <strong>the</strong> pump<br />

tank nozzle.<br />

We believe that <strong>the</strong> coolant pump drive motor,<br />

although having a greater horsepower, can be de-<br />

signed to fit <strong>the</strong> same containment vessel as that<br />

for <strong>the</strong> fuel pump drive motor.<br />

Water Pump Test Facility<br />

Preliminary layouts have been prepared of a<br />

facility for testing <strong>the</strong> fuel pump with water. The<br />

configuration does not incorporate <strong>the</strong> long shaft<br />

of <strong>the</strong> high-temperature pump but only mocks up<br />

those portions which affect <strong>the</strong> fluid flow. The<br />

layout also includes a moclrup of <strong>the</strong> inlet to <strong>the</strong><br />

heat exchanger tube sheet with sufficient instrumentation<br />

to monitor <strong>the</strong> flow distribution in <strong>the</strong><br />

heat exchanger tubes. The distribution of <strong>the</strong> gas<br />

injected to remove <strong>the</strong> xenon will be monitored<br />

also.<br />

The configuration has been designed to permit<br />

water testing of <strong>the</strong> blanket pump in <strong>the</strong> same<br />

facility. The purpose of <strong>the</strong> water test facility in<br />

<strong>the</strong> pump development program is (1) to determine

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