ORNL-4191 - the Molten Salt Energy Technologies Web Site
ORNL-4191 - the Molten Salt Energy Technologies Web Site
ORNL-4191 - the Molten Salt Energy Technologies Web Site
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Nuclear heating of <strong>the</strong> pump tank and <strong>the</strong> support<br />
structure within <strong>the</strong> pump tank is removed by<br />
circulating a portion of <strong>the</strong> fuel salt from <strong>the</strong> main<br />
salt stream over <strong>the</strong> heated surfaces. To remove<br />
<strong>the</strong> nuclear heat from <strong>the</strong> shaft, a small amount of<br />
salt is bled up <strong>the</strong> center of <strong>the</strong> shaft and fed into<br />
an annulus between <strong>the</strong> shaft and a cooling tube<br />
that extends <strong>the</strong> length of <strong>the</strong> pump tank. A<br />
labyrinth seal at <strong>the</strong> lower end of <strong>the</strong> tube forces<br />
most of <strong>the</strong> salt to flow to <strong>the</strong> upper end of <strong>the</strong><br />
tube, where it spills over into <strong>the</strong> pump tank. An<br />
added benefit is <strong>the</strong> increased damping and<br />
stiffness provided to <strong>the</strong> shaft by <strong>the</strong> salt in <strong>the</strong><br />
annulus.<br />
Analyses are being made of <strong>the</strong> nuclear heating<br />
in that portion of <strong>the</strong> pump casings and shaft for<br />
which no cooling is provided. if a problem is<br />
found, we can provide cooling or shielding and<br />
<strong>the</strong>rmal insulation where needed to reduce <strong>the</strong><br />
heat generation in <strong>the</strong> pump structure to an acceptable<br />
level.<br />
The seal arrangement at <strong>the</strong> upper end of <strong>the</strong><br />
shaft is similar to that used in <strong>the</strong> MSRE salt<br />
pumps. It consists of a face-type seal (Craphitar<br />
against tool steel) with <strong>the</strong> lubricating oil on one<br />
side and <strong>the</strong> helium in <strong>the</strong> shaft annulus on <strong>the</strong><br />
o<strong>the</strong>r. Helium is brought into <strong>the</strong> annulus to serve<br />
as a split purge between <strong>the</strong> salt and gaseous<br />
fission products at <strong>the</strong> lower end of <strong>the</strong> shaft and<br />
my lubricating oil that leaks through <strong>the</strong> face seal<br />
into a leak-off line. Part of <strong>the</strong> helium passes<br />
down <strong>the</strong> shaft through a close-fitting labyrinth,<br />
where <strong>the</strong> increased gas velocity reduces <strong>the</strong><br />
upward diffusion of molten-salt vapor and gaseous<br />
fission products. Concurrently, that portion of <strong>the</strong><br />
helium passing upward through <strong>the</strong> labyrinth seal<br />
prevents <strong>the</strong> downward movement of lubricating oil<br />
vapors and also serves to scavenge oil leakage<br />
and vapors overboard from <strong>the</strong> pump.<br />
Coolant <strong>Salt</strong> Pumps<br />
Two preliminary layouts of <strong>the</strong> XSBR coolant<br />
salt pump have been prepared. One layout utilizes<br />
a pump with a short overhung shaft mounted on two<br />
oil-lubricated irolling element bearings, and <strong>the</strong><br />
o<strong>the</strong>r is a long shaft with an oil-lubricated bearing<br />
at <strong>the</strong> top end of <strong>the</strong> shaft and a molten-salt<br />
bearing located just above <strong>the</strong> impeller. One<br />
criterion for <strong>the</strong> pump requires variable-speed op-<br />
eration over <strong>the</strong> range 300 to 1200 rpm. The dif-<br />
99<br />
ficulty with <strong>the</strong> short-shaft pump is that to have<br />
<strong>the</strong> pump operate below <strong>the</strong> first critical speed,<br />
<strong>the</strong> shaft diameter would have to be greater than<br />
8 in., which would present a formidable seal dc-<br />
sign and development problem. If it were designed<br />
to operate above <strong>the</strong> first critical and below <strong>the</strong><br />
second critical speed, <strong>the</strong> shaft diameter would be<br />
approximately .3 in., which is inadequate to trans-<br />
mit <strong>the</strong> torque. For <strong>the</strong> long-shaft pump configu-<br />
ration, however, a shaft with a diameter selected<br />
on <strong>the</strong> basis of torque requirements would have a<br />
first critical speed well above <strong>the</strong> maximum oper-<br />
ating speed. The long-shaft pump would also use<br />
<strong>the</strong> same upper bearing and seal configuration<br />
planned for <strong>the</strong> fuel and blanket salt pumps. Hence<br />
<strong>the</strong> long-shaft concept appears to be preferable for<br />
<strong>the</strong> coolant pumps.<br />
The coolant salt pump will have <strong>the</strong> impeller and<br />
volute mounted in a pump tank of sufficient volume<br />
to accommodate <strong>the</strong> <strong>the</strong>rmal expansion of thc cool-<br />
ant salt for <strong>the</strong> most adverse <strong>the</strong>rmal condition that<br />
might arise during reactor operation. A double vo-<br />
lute pump casing has been selected to reduce ra-<br />
dial loads on <strong>the</strong> impeller and <strong>the</strong> resultant loads<br />
on <strong>the</strong> molten-salt bearing, particularly when op-<br />
erating at off-design conditions, and to reduce <strong>the</strong><br />
diameter of <strong>the</strong> bridge tube, which provides a<br />
flexible connection from <strong>the</strong> volute to <strong>the</strong> pump<br />
tank nozzle.<br />
We believe that <strong>the</strong> coolant pump drive motor,<br />
although having a greater horsepower, can be de-<br />
signed to fit <strong>the</strong> same containment vessel as that<br />
for <strong>the</strong> fuel pump drive motor.<br />
Water Pump Test Facility<br />
Preliminary layouts have been prepared of a<br />
facility for testing <strong>the</strong> fuel pump with water. The<br />
configuration does not incorporate <strong>the</strong> long shaft<br />
of <strong>the</strong> high-temperature pump but only mocks up<br />
those portions which affect <strong>the</strong> fluid flow. The<br />
layout also includes a moclrup of <strong>the</strong> inlet to <strong>the</strong><br />
heat exchanger tube sheet with sufficient instrumentation<br />
to monitor <strong>the</strong> flow distribution in <strong>the</strong><br />
heat exchanger tubes. The distribution of <strong>the</strong> gas<br />
injected to remove <strong>the</strong> xenon will be monitored<br />
also.<br />
The configuration has been designed to permit<br />
water testing of <strong>the</strong> blanket pump in <strong>the</strong> same<br />
facility. The purpose of <strong>the</strong> water test facility in<br />
<strong>the</strong> pump development program is (1) to determine