ORNL-1816 - the Molten Salt Energy Technologies Web Site

ORNL-1816 - the Molten Salt Energy Technologies Web Site ORNL-1816 - the Molten Salt Energy Technologies Web Site

moltensalt.org
from moltensalt.org More from this publisher
05.08.2013 Views

ANP QUARTERLY PROGRESS REPORT TABLE 6.5. RESULTS OF STATIC TESTS OF BRAZING ALLOYS ON TYPE 304 STAINLESS STEEL T-JOINTS IN NaF-ZrF4-UF4 (53.5-40-6.5 mole %) AND IN SODIUM AT 15OO0F FOR 100 hr Brazing Alloy Weight Weight Compos it ion Bath Change* Change Metallographic Notes (wt %) (9) (%I Alloy A-16 NaF-ZrF4-UF, -0.0003 -0.042 Braze fillet unattacked 23 P, 77 Ni Sod i um -0.0009 -0.135 Subsurface voids in braze fillet to a depth of 5 mils; attack confined to Ni3P phase Alloy C-27 NaF-ZrF4-UF, 0 0 No attack 9.6 P, 2.75 Cr, 88.6 Ni Sodium -0.0006 -0.086 Subsurface voids to a depth of 5 mils; Ni3P phase attacked Alloy C-29 NaF-ZrF4-UF, +0.0011 +0.180 No attack 10.2 P, 13 Cr, 76.8 Ni Sodium +0.0004 +0.054 Less than 0.5 mil of small subsurface voids Alloy B-11 NaF-ZrF4-UF, -0.0006 -0.082 Braze fillet attacked to a depth of 1 mil 10.8 P, 9.2 Si, 80 Ni in several areas Sodium 0 0 Subsurface voids in fillet to a depth of 4 mils Alloy J-10 9 p, 15 Fe, 4.5 Cr, 71.5 Ni NaF-ZrF4-UF 4 +0.0007 +0.153 Small subsurface voids in braze joint to a depth of 0.5 mil Sodium -0.0004 -0.067 Subsurface voids to a depth of 7 mils; Ni3P removed from fillet zones Alloy H-10 NaF-ZrF4-UF, +0.0036 +0.730 Maximum attack was 0.5 mil in the form of 10 p, 4.3 Mo, 86.7 Ni small subsurface voids Sod i um -0.0006 -0.108 Subsurface voids in braze fillet to a depth of 19 mils Alloy 1-10 NaF-ZrF4-UF, +0.0008 +0.112 No attack 11.6 P, 6.25 Mn, 82.15 Ni Sodium -0.0018 -0.346 Subsurface voids in braze fillet to a depth of 11 mils Alloy D-11 NaF-ZrF4-UF4 +0.0015 +0.304 No attack 9.9 p, 11.3 Fe, 78.8 Ni Sodium +0.0006 +0.108 Subsurface voids in braze fillet to a depth *Weight change data include brazing alloy and base material of joint. fillet of the specimen tested at llOO°F and very few diffusion voids were present. However, as may be seen in Fig. 6.8, the specimen tested at 1500'F showed a 6-mil surface attack and also several small interfacial voids. Additional static corrosion tests are being con- ducted on many of these same brazing alloys in sodium in order to evaluate their suitability for use as a back braze for the sodium-to-fused fluoride heat exchangers. 82 of 25 mils Screening Tests of Carbides Specimens of carbides of boron, titanium, zir- conium, and chromium were tested in static sodium, I ithium, and NaF-ZrF,-UF, (53.5-40-6.5 mole %) at l5OO0F for 100-hr periods. The measured densi- ties and apparent porosities of the specimens and the results of the corrosion tests are given in Table 6.8. The data indicate that Tic and Cr,C, had the best resistance to corrosion in each of the mediums; Figs. 6.9 and 6.10 show the typical

-: PERIOD ENDING DECEMBER 70, 7954 TABLE 6.6. RESULTS OF STATIC TESTS OF BRAZED A-NICKEL T-JOINTS IN NaF-ZrF4-UF4 (53.5-40-6.5 mole X) AT 150OoF FOR 100 hr Brazing Alloy Weight Weight Corn pas it i on Change Change Metal lographic Notes (wt %) (9) (%) 69 Ni-20 Cr-11 Si -0.0017 -0.055 100 cu -0.0006 -0.019 82 Au-18 Ni -0.001 -0.036 80 Au-20 Cu 90 Ni-10 P -0.0004 - 60 Pd-40 Ni -0.0016 - 60 Pd-37 Ni-3 Si + 0.0008 + 0.027 Surface attack to a depth of 16 mils along entire braze fillet Surface attack to a depth of 0.5 mil along entire braze fillet Braze fillet appeared to be unattacked No attack on braze fillet surface No attack on braze fillet surface No attack on braze fillet surface No attack on braze fillet surface TABLE 6.7. RESULTS OF STATIC TESTS OF BRAZED A-NICKEL T-JOINTS IN SODIUM HYDROXIDE FOR 100 hr AT 1100 AND 150OoF 4 Brazing Allay Weight Weight Test %- Composition Change Change Temperature Metallographic Notes - * (wt %) (9) (%I (OF) t- +3 d - . t 69 Ni-20 Cr-11 Si 1500 Braze failed completely + 0.0024 + 0.093 1100 Braze ottacked completely 100 cu - .0.0118 -0.408 1500 Braze attacked completely; large voids appear throughout -0.001 1 -0.038 1100 Uniform surface attack on braze to a deDth of 3 mils 82 Au-18 Ni -0.00.4 -0.144 1500 Nonuniform surface attack on braze to depth of 1 mil -0.0007 -0.022 1100 No attack on surface of braze 60 Pd-3 of 6 mills J 83

ANP QUARTERLY PROGRESS REPORT<br />

TABLE 6.5. RESULTS OF STATIC TESTS OF BRAZING ALLOYS ON TYPE 304 STAINLESS STEEL T-JOINTS<br />

IN NaF-ZrF4-UF4 (53.5-40-6.5 mole %) AND IN SODIUM AT 15OO0F FOR 100 hr<br />

Brazing Alloy Weight Weight<br />

Compos it ion Bath Change* Change Metallographic Notes<br />

(wt %) (9) (%I<br />

Alloy A-16 NaF-ZrF4-UF, -0.0003 -0.042 Braze fillet unattacked<br />

23 P, 77 Ni Sod i um -0.0009 -0.135 Subsurface voids in braze fillet to a depth<br />

of 5 mils; attack confined to Ni3P phase<br />

Alloy C-27 NaF-ZrF4-UF, 0 0 No attack<br />

9.6 P, 2.75 Cr, 88.6 Ni Sodium -0.0006 -0.086 Subsurface voids to a depth of 5 mils;<br />

Ni3P phase attacked<br />

Alloy C-29 NaF-ZrF4-UF, +0.0011 +0.180 No attack<br />

10.2 P, 13 Cr, 76.8 Ni Sodium +0.0004 +0.054 Less than 0.5 mil of small subsurface<br />

voids<br />

Alloy B-11 NaF-ZrF4-UF, -0.0006 -0.082 Braze fillet attacked to a depth of 1 mil<br />

10.8 P, 9.2 Si, 80 Ni in several areas<br />

Sodium 0 0 Subsurface voids in fillet to a depth of<br />

4 mils<br />

Alloy J-10<br />

9 p, 15 Fe, 4.5 Cr, 71.5 Ni<br />

NaF-ZrF4-UF<br />

4<br />

+0.0007 +0.153 Small subsurface voids in braze joint to a<br />

depth of 0.5 mil<br />

Sodium -0.0004 -0.067 Subsurface voids to a depth of 7 mils;<br />

Ni3P removed from fillet zones<br />

Alloy H-10 NaF-ZrF4-UF, +0.0036 +0.730 Maximum attack was 0.5 mil in <strong>the</strong> form of<br />

10 p, 4.3 Mo, 86.7 Ni small subsurface voids<br />

Sod i um -0.0006 -0.108 Subsurface voids in braze fillet to a depth<br />

of 19 mils<br />

Alloy 1-10 NaF-ZrF4-UF, +0.0008 +0.112 No attack<br />

11.6 P, 6.25 Mn, 82.15 Ni Sodium -0.0018 -0.346 Subsurface voids in braze fillet to a depth<br />

of 11 mils<br />

Alloy D-11 NaF-ZrF4-UF4 +0.0015 +0.304 No attack<br />

9.9 p, 11.3 Fe, 78.8 Ni Sodium +0.0006 +0.108 Subsurface voids in braze fillet to a depth<br />

*Weight change data include brazing alloy and base material of joint.<br />

fillet of <strong>the</strong> specimen tested at llOO°F and very<br />

few diffusion voids were present. However, as<br />

may be seen in Fig. 6.8, <strong>the</strong> specimen tested at<br />

1500'F showed a 6-mil surface attack and also<br />

several small interfacial voids.<br />

Additional static corrosion tests are being con-<br />

ducted on many of <strong>the</strong>se same brazing alloys in<br />

sodium in order to evaluate <strong>the</strong>ir suitability for<br />

use as a back braze for <strong>the</strong> sodium-to-fused fluoride<br />

heat exchangers.<br />

82<br />

of 25 mils<br />

Screening Tests of Carbides<br />

Specimens of carbides of boron, titanium, zir-<br />

conium, and chromium were tested in static sodium,<br />

I ithium, and NaF-ZrF,-UF, (53.5-40-6.5 mole %)<br />

at l5OO0F for 100-hr periods. The measured densi-<br />

ties and apparent porosities of <strong>the</strong> specimens and<br />

<strong>the</strong> results of <strong>the</strong> corrosion tests are given in<br />

Table 6.8. The data indicate that Tic and Cr,C,<br />

had <strong>the</strong> best resistance to corrosion in each of <strong>the</strong><br />

mediums; Figs. 6.9 and 6.10 show <strong>the</strong> typical

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!