ORNL-1816 - the Molten Salt Energy Technologies Web Site

ORNL-1816 - the Molten Salt Energy Technologies Web Site ORNL-1816 - the Molten Salt Energy Technologies Web Site

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ANP QUARTERLY PROGRESS REPORT systems were compiled, and appatutus was de- veloped for measuring the over-all radial tempera- ture difference (or heat transfer coefficient) for a modified version of the flat-plate system in which it will not be necessary to measure fluid temper- atures. Several approxi mate mathematical temperature solutions for forced-flow volume-heat-source en- trance systems were developed which can be used to predict the temperature structure of struts or screens located in circulating-fuel reactor flow passages. The question as to whether electric currents, which generate heat in the circulating f I u i ds of experi menta I volume- h eat-source s y stems, affect the fluid flow characteristics was investi- gated. It was found that the hydrodynamic structure was not influenced by the presence of the electric currents. The enthalpies and heat capacities of NaF-ZrF,- UF, (53-43-4 mole %) were determined; the heat capacity in the solid state over the temperature range 70 to 525OC was found to be 0.18 cal/g.OC, and the heat capacity in the liquid state over the temperature range 570 to 885T was found to be 0.26 cal/go°C. The enthalpies and heat capacities of LiF-KF-UF, (48-48-4 mole %) were also ob tained; the heat capacity in the solid state over the temperature range 125 to 465OC was found to be 0.234 + (0.95 x lO-,)t cal/gSoC, and in the liquid state over the temperature range 565 to 88OOC it was found to be 0.657 - (3.93 x 10-4)t cal/g. OC. The viscometry equipment used earlier was modified so that the accuracy of liquid vis- cosi ty measurements was significantly increased. The more accurate measurements obtained for NaF-ZrF,-UF, (53.5-40-6.5 mole %) were 30% lower than the preliminary values reported previ- ously. The thermal conductivity of molten NaF- ZrF,-UF, (53.5-40-6.5 mole %) was found to be 1.2 Btu/hr.ft. OF. The thermal conductivities of the alkali fluoride mixture NaF-KF-LiF with and without UF, were compared in the liquid and solid states. 9. Radiation Damage The program of MTR irradiations of lnconel capsules containing fused fluoride fuels has been continued, and irradiated capsules containing both UF,- and UF,-beoring mixtures have been ex- ined. There was practically no corrosion of the irradiated UF3-bearing capsules nor of one of the 6 irradiated UF4-bearing capsules, There were no significant differences in the iron, chromium, or nickel contents of the irradiated fuels, as com- pared with the starting fuel batches, and there was no evidence of segregation of either uranium or impurities, An improved version of the capsule irradiation facility has been put into service, and, to speed up the program, arrangements have been made for irradiating two capsules simultaneously in separate, but adiacent, facilities in the MTR. Examinations of a welded nickel capsule con- taining a UF,-C,F ,6 solution that was irradiated in the ORNL Graphite Reactor indicated the un- suitability of the solution for use as fuel in a mockup of a circulating-fuel reactor. A miniature in-pile loop designed for insertion in a vertical hole in the LITR was bench tested and was found to be satisfactory, The bench test included four freezing and melting cycles in 260 hr of operation at a maximum temperature of 466OF. Since it was possible to freeze and melt the fused salt without causing failure of the loop, it may be advisable to fill the in-pile loop before it is in- serted in the reactor and then to melt the fuel mixture after the loop is in position, A Delco motor has been rebuilt to withstand radiation and the high temperatures to be used for the in-pile loop. Heat transfer calculations that predict the thermal behavior of the loop were completed. A second model of the loop for insertion in the LlTR is being constructed. Plans were completed for an in-pile study of the removal of xenon from molten fluoride fuels under ART conditions. The horizontal type of fuel-circulating loop designed for irradiation in the LlTR has been operated out-of-pile with a non-uranium-bearing salt and is now being inserted in the HB-2 facility of the LITR. The creep-test apparatus for testing lnconel at high temperatures in the MTR is being bench tested. The stress-corrosion apparatus for LlTR operation has been successfully bench tested, and an in-pile apparatus is being constructed. Remote metallographic studies of solid fuel ele- ments were continued, and additional information on the relationship between UO, particle size and radiation damage was obtained. 10. Analytical Studies of Reactor Materials Methods were developed for the determination of uranium metal and UF, in NaF-KF-LiF-base t Y L 1

' reactor fuels. Uranium metal is determined by converting it to UH, with hydrogen at 250°C, then increasing the temperature in an atmosphere of carbon dioxide to 400'C to decompose the hydride, and finally measuring the volume of gas liberated as a consequence of thermal decomposition. Under these conditions, CO, was reduced to CO by uranium metal and also by UF,. A trap of I,O, was incorporated to oxidize CO and thus remove this source of error. Asolution of methylene blue was found to oxidize trivalent uranium quantitatively to the tetravalent state without liberation of hydrogen. A procedure in which methylene blue is used as the oxidant was developed for the determination of trivalent uranium in a variety of materials. The method appears to be applicable to routine analysis. Two other reagents, cupric chloride and titanium tetrachloride, wi I I, under selected conditions, oxidize trivalent uranium to the quadrivalent state only. The latter reagent can probably be adapted to an automatic coulometric titration procedure for this purpose. Calibration of the apparatub for the determination of oxygen as oxide in fluoride reactor fuels was completed for quantities of oxygen up to 235 mg/liter. In this range the relationship log k/c = A 6 + B is valid; k is the specific conduc- tivity of water in HF, c is the concentration, and A and B are constants. A colorimetric method was adapted for the determination of sulfur as sulfate or sulfide in fluoride salts. The sulfur is used to form methylene blue, an intensely colored dye, for which the absorbancy is readily measured. The method was also applied to the determination of sulfur in sodium. A semiquantit -~ - in off-aas streams was set UD that is based on the PERIOD ENDING DECEMBER 10,1954 11. Recovery and Reprocessing of Reactor Fuel A plant for recovering (in seven batches) the uranium from the ARE fuel and rinse by the fluoride-volatil ity process is being designed, and construction is scheduled for completion by December 31, 1955. It is estimated that the amount of material to be processed will be 12.4 ft3 of NaF-ZrF,-UF, containing 65 kg of uranium, This plant will demonstrate, on a pilot-plant scale, the feasibility of the fluoride-volatility process as applied to the processing of a circulating-fuel aircraft reactor, The feasibility of the process has been established on a laboratory scale, The basic equipment, as now envisioned, will consist of a fluorinator, an absorption column packed with NaF, a cold-trap system, and a fluorine disposal unit. This method of recovery and decontamination can also be used for processing heterogeneous reactor fuel elements of the type that c:an be dissolved in fused fluoride salt by means of hydrogen fluoride. Compactness of plant, operation at atmospheric pressure, and economical waste disposal are some of the advantages of this type of process. PART Ill. SHIELDING RESEARCH 12. Shielding Anciiysis Calculations made by the Monte Carlo method with the use of the ORACLE were completed for the attenuation of gamma rays in the sides of Q a two-component crew shield and the heating by gamma rays in the beryllium slabs adjacent to the gamma-ray slab source. The results of the gamma- ray heating study are of interest for calculations of thermal stresses and consequent cooling require- region of the circulating- fuel. reflector-moderated reactor. AttemDts were termina ti ons. to explain some of the values of scattered flux r 7

ANP QUARTERLY PROGRESS REPORT<br />

systems were compiled, and appatutus was de-<br />

veloped for measuring <strong>the</strong> over-all radial tempera-<br />

ture difference (or heat transfer coefficient) for a<br />

modified version of <strong>the</strong> flat-plate system in which<br />

it will not be necessary to measure fluid temper-<br />

atures.<br />

Several approxi mate ma<strong>the</strong>matical temperature<br />

solutions for forced-flow volume-heat-source en-<br />

trance systems were developed which can be used<br />

to predict <strong>the</strong> temperature structure of struts or<br />

screens located in circulating-fuel reactor flow<br />

passages. The question as to whe<strong>the</strong>r electric<br />

currents, which generate heat in <strong>the</strong> circulating<br />

f I u i ds of experi menta I volume- h eat-source s y stems,<br />

affect <strong>the</strong> fluid flow characteristics was investi-<br />

gated. It was found that <strong>the</strong> hydrodynamic structure<br />

was not influenced by <strong>the</strong> presence of <strong>the</strong> electric<br />

currents.<br />

The enthalpies and heat capacities of NaF-ZrF,-<br />

UF, (53-43-4 mole %) were determined; <strong>the</strong> heat<br />

capacity in <strong>the</strong> solid state over <strong>the</strong> temperature<br />

range 70 to 525OC was found to be 0.18 cal/g.OC,<br />

and <strong>the</strong> heat capacity in <strong>the</strong> liquid state over <strong>the</strong><br />

temperature range 570 to 885T was found to be<br />

0.26 cal/go°C. The enthalpies and heat capacities<br />

of LiF-KF-UF, (48-48-4 mole %) were also ob<br />

tained; <strong>the</strong> heat capacity in <strong>the</strong> solid state over<br />

<strong>the</strong> temperature range 125 to 465OC was found to<br />

be 0.234 + (0.95 x lO-,)t cal/gSoC, and in <strong>the</strong><br />

liquid state over <strong>the</strong> temperature range 565 to<br />

88OOC it was found to be 0.657 - (3.93 x 10-4)t<br />

cal/g. OC. The viscometry equipment used earlier<br />

was modified so that <strong>the</strong> accuracy of liquid vis-<br />

cosi ty measurements was significantly increased.<br />

The more accurate measurements obtained for<br />

NaF-ZrF,-UF, (53.5-40-6.5 mole %) were 30%<br />

lower than <strong>the</strong> preliminary values reported previ-<br />

ously. The <strong>the</strong>rmal conductivity of molten NaF-<br />

ZrF,-UF, (53.5-40-6.5 mole %) was found to be<br />

1.2 Btu/hr.ft. OF. The <strong>the</strong>rmal conductivities of<br />

<strong>the</strong> alkali fluoride mixture NaF-KF-LiF with and<br />

without UF, were compared in <strong>the</strong> liquid and solid<br />

states.<br />

9. Radiation Damage<br />

The program of MTR irradiations of lnconel<br />

capsules containing fused fluoride fuels has been<br />

continued, and irradiated capsules containing both<br />

UF,- and UF,-beoring mixtures have been ex-<br />

ined. There was practically no corrosion of <strong>the</strong><br />

irradiated UF3-bearing capsules nor of one of <strong>the</strong><br />

6<br />

irradiated UF4-bearing capsules, There were no<br />

significant differences in <strong>the</strong> iron, chromium, or<br />

nickel contents of <strong>the</strong> irradiated fuels, as com-<br />

pared with <strong>the</strong> starting fuel batches, and <strong>the</strong>re was<br />

no evidence of segregation of ei<strong>the</strong>r uranium or<br />

impurities, An improved version of <strong>the</strong> capsule<br />

irradiation facility has been put into service, and,<br />

to speed up <strong>the</strong> program, arrangements have been<br />

made for irradiating two capsules simultaneously<br />

in separate, but adiacent, facilities in <strong>the</strong> MTR.<br />

Examinations of a welded nickel capsule con-<br />

taining a UF,-C,F ,6 solution that was irradiated<br />

in <strong>the</strong> <strong>ORNL</strong> Graphite Reactor indicated <strong>the</strong> un-<br />

suitability of <strong>the</strong> solution for use as fuel in a<br />

mockup of a circulating-fuel reactor.<br />

A miniature in-pile loop designed for insertion<br />

in a vertical hole in <strong>the</strong> LITR was bench tested<br />

and was found to be satisfactory, The bench test<br />

included four freezing and melting cycles in 260 hr<br />

of operation at a maximum temperature of 466OF.<br />

Since it was possible to freeze and melt <strong>the</strong> fused<br />

salt without causing failure of <strong>the</strong> loop, it may be<br />

advisable to fill <strong>the</strong> in-pile loop before it is in-<br />

serted in <strong>the</strong> reactor and <strong>the</strong>n to melt <strong>the</strong> fuel<br />

mixture after <strong>the</strong> loop is in position, A Delco<br />

motor has been rebuilt to withstand radiation and<br />

<strong>the</strong> high temperatures to be used for <strong>the</strong> in-pile<br />

loop. Heat transfer calculations that predict <strong>the</strong><br />

<strong>the</strong>rmal behavior of <strong>the</strong> loop were completed. A<br />

second model of <strong>the</strong> loop for insertion in <strong>the</strong> LlTR<br />

is being constructed.<br />

Plans were completed for an in-pile study of <strong>the</strong><br />

removal of xenon from molten fluoride fuels under<br />

ART conditions.<br />

The horizontal type of fuel-circulating loop<br />

designed for irradiation in <strong>the</strong> LlTR has been<br />

operated out-of-pile with a non-uranium-bearing<br />

salt and is now being inserted in <strong>the</strong> HB-2 facility<br />

of <strong>the</strong> LITR. The creep-test apparatus for testing<br />

lnconel at high temperatures in <strong>the</strong> MTR is being<br />

bench tested. The stress-corrosion apparatus for<br />

LlTR operation has been successfully bench tested,<br />

and an in-pile apparatus is being constructed.<br />

Remote metallographic studies of solid fuel ele-<br />

ments were continued, and additional information<br />

on <strong>the</strong> relationship between UO, particle size and<br />

radiation damage was obtained.<br />

10. Analytical Studies of Reactor Materials<br />

Methods were developed for <strong>the</strong> determination<br />

of uranium metal and UF, in NaF-KF-LiF-base<br />

t<br />

Y<br />

L<br />

1

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